Lincoln Electric VRTEX 360+ Bedienungsanleitung

www.lincolnelectric.com/register

Authorized Service and Distributor Locator:

www.lincolnelectric.com/locator

IM10502 | Issue Date 11/18

For use with machines having Code Numbers:

12782, 12592 And 12594

+1.888.935.3878

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Operator’s Manual

VRTEX ®360+, VRTEX ®360, VRTEX ®TRANSPORT

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELEC TRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser

upon receipt by the carrier. Consequently, claims for material

damaged in shipment must be made by the purchaser against the

transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built

with safety in mind. However, your overall safety can be increased

by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,

think before you act and be careful.

This statement appears where the information must be followed

exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed

to avoid minor personal injury or damage to this equipment.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary

to stay a reasonable distance

away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label

that appears on all containers of

welding materials.

USE ENOUGH VENTILATION or

exhaust at the arc, or both, to

keep the fumes and gases from

your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be

adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away

from your face.

If you de velop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system

should be checked.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet

properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc

flash with protective clothing including woolen

clothing, flame-proof apron and gloves, leather

leggings, and high boots.

PROTECT others from splatter, flash, and glare

with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously

had been in contact with hazardous substances unless they are

properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special

precautions with ventilation have been taken. They can release

highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat,

mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an

electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

WARNING

CAUTION

Safety 01 of 04 - 5/16/2018

iii

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: Breathing diesel engine exhaust

exposes you to chemicals known to the State

of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or

cutting, produces fumes or gases which contain

chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California

Health & Safety Code § 25249.5 et seq.)

WARNING: Cancer and Reproductive Harm

www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For

additional safety information, it is strongly recommended

that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2-1974. A Free copy of “Arc Welding Safety” booklet

E205 is available from the Lincoln Electric Company,

22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting

and maintenance work unless the

maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the

engine and allow it to cool before refueling to

prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling

tank. If fuel is spilled, wipe it up and do not start engine until

fumes have been eliminated.

1.d. Keep all equipment safety guards, covers

and devices in position and in good repair.

Keep hands, hair, clothing and tools away

from V-belts, gears, fans and all other

moving parts when starting, operating or

repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when

necessary and replace them when the maintenance requiring

their removal is complete. Always use the greatest care when

working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control

rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,

disconnect the spark plug wires, distributor cap or magneto wire

as appropriate.

1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF).

Welding current creates EMF fields around welding cables

and welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician

before welding.

2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the

work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

ELECTRIC SHOCK

CAN KILL.

3.a. The electrode and work (or ground) circuits are

electrically “hot” when the welder is on. Do

not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area

of physical contact with work and ground.

In addition to the normal safety precautions, if

welding must be performed under electrically

hazardous conditions (in damp locations or while

wearing wet clothing; on metal structures such as

floors, gratings or scaffolds; when in cramped

positions such as sitting, kneeling or lying, if there

is a high risk of unavoidable or accidental contact

with the workpiece or ground) use the following

equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic welding

gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection should

be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth)

ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace

damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode

holders connected to two welders because voltage

between the

two can be the total of the open circuit voltage of both

welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see It ems 6.c. and 8.

ARC RAYS CAN BURN.

4.a. Use a shield with the proper filter and cover plates to protect your

eyes from sparks and the rays of the arc when welding or

observing open arc welding. Headshield and filter lens should

conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistant material

to protect your skin and that of your helpers from the arc rays.

4.c. Protect other nearby personnel with suitable, non-flammable

screening and/or warn them not to watch the arc nor expose

themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these

fumes and gases. When welding, keep your head out of the fume.

Use enough ventilation and/or exhaust at the arc to keep fumes

and gases away from the breathing zone. When welding

hardfacing (see instructions on container or SDS)

or on lead or cadmium plated steel and other

metals or coatings which produce highly toxic

fumes, keep exposure as low as possible and

within applicable OSHA PEL and ACGIH TLV limits

using local exhaust or mechanical ventilation

unless exposure assessments indicate otherwise.

In confined spaces or in some circumstances,

outdoors, a respirator may also be required.

Additional precautions are also required when

welding

on galvanized steel.

5. b. The operation of welding fume control equipment is affected by

various factors including proper use and positioning of the

equipment, maintenance of the equipment and the specific

welding procedure and application involved. Worker exposure

level should be checked upon installation and periodically

thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations. The

heat and rays of the arc can react with solvent vapors to form

phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and

cause

injury or death. Always use enough ventilation, especially in

confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety

practices. SDS forms are available from your welding

distributor or from the manufacturer.

5.f. Also see item 1.b.

SAFETY

Safety 03 of 04 - 5/16/2018

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks

from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and

openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)

and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause

overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures

will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless

trousers, high shoes and a cap over your hair. Wear ear plugs

when welding out of position or in confined places. Always wear

safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or

other locations away from the welding area increase the

possibility of the welding current passing through lifting chains,

crane cables or other alternate circuits. This can create fire

hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used

and properly operating regulators designed for

the gas and pressure used. All hoses, fittings,

etc. should be suitable for the application and

maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected

to physical damage.

• A safe distance from arc welding or cutting operations

and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from

the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on

the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

TABLE OF CONTENTS

VRTEX®360+, VRTEX®360, VRTEX®TRANSPORT

Page

Installation .......................................................................................................................

Graphic Symbols That May Appear On This Machine Or In This Manual............................................1

Technical Specifications ..................................................................................................................2

Safety Precautions...........................................................................................................................3

Select Suitable Location ..................................................................................................................4

Environmental Area .........................................................................................................................4

Stacking..........................................................................................................................................4

Tilting..............................................................................................................................................4

Transport.........................................................................................................................................5

High Frequency Interference Protection ...........................................................................................5

Radio Frequency Interference ..........................................................................................................5

Product Description .........................................................................................................................6

User Interface Overview...................................................................................................................7

Component Overview ......................................................................................................................8

Hardware Specifics........................................................................................................................11

Hardware Uncrating.......................................................................................................................14

Setup Procedure............................................................................................................................15

Device Labels................................................................................................................................18

Operation .........................................................................................................................

Powering On..................................................................................................................................19

License Agreement........................................................................................................................19

User Mode............................................................................................................................... 20-29

User Mode .............................................................................................................................20

Login Screen..........................................................................................................................20

Coupon Configuration Selection Screen..................................................................................21

Process Selection Screen.......................................................................................................21

Table Setup Screens ..............................................................................................................21

Environment Screen...............................................................................................................22

Gas Setup Screen ..................................................................................................................23

Virtual Welding Overview........................................................................................................24

Visual Cues ............................................................................................................................24

GTAW Cues ............................................................................................................................25

LASER Screen........................................................................................................................27

Technique Parameters............................................................................................................27

Pass Number .........................................................................................................................28

Travel Direction......................................................................................................................28

Bead Render ..........................................................................................................................29

Discontinuity Indicator............................................................................................................29

Score.....................................................................................................................................29

Student Report.......................................................................................................................29

Instructor Mode ....................................................................................................................... 30-36

Instructor Mode And Admin Access ........................................................................................30

Weldometer ...........................................................................................................................31

Tolerance Editor .....................................................................................................................32

Scoring Modules ....................................................................................................................35

Update...................................................................................................................................35

Options ..................................................................................................................................36

Additional Features........................................................................................................................37

TABLE OF CONTENTS

VRTEX®360+, VRTEX®360, VRTEX®TRANSPORT

Page

Maintenance ....................................................................................................................

Cleaning & Maintenance................................................................................................................42

Troubleshooting ..............................................................................................................

How To Use Troubleshooting Guide ................................................................................................43

Troubleshooting Guide ............................................................................................................. 44-45

Diagrams..........................................................................................................................

Dimensions ...................................................................................................................................46

Wiring Diagrams...................................................................................................................... 47-50

Parts ............................................................................................ parts.lincolnelectric.com

INSTALLATIONVRTEX®360+, VRTEX®360, VRTEX®TRANSPORT

FUSE

INPUT POWER

OFF

GMAW WELDING

READ THIS OPERATORS

MANUAL COMPLETELY

SMAW WELDING

CIRCUIT BREAKER

GTAW WELDING

HELMET

USB

INPUT VOLTAGE

POWER BUTTON

DVI OUTPUT

ETHERNET

COUPON ARM

CONNECTION

INPUT CURRENT

VIRTUAL REALITY

WELDING

WARNING OR CAUTION

Documentation must be con-

sulted in all cases where this

symbol is displayed.

VGA OUTPUT

AUDIO OUTPUT

SHOCK HAZARD

GRAPHIC SYMBOLS THAT MAY APPEAR ON THIS

MACHINE OR IN THIS MANUAL

INSTALLATIONVRTEX®360+, VRTEX®360, VRTEX®TRANSPORT

TECHNICAL SPECIFICATIONS

*Condensation on lenses may appear in high humidity environment. Run FMD (Face Mounted Display) for approximately 10 minutes to clear up

moisture from the lenses.

INPUT

MODEL DESCRIPTION INPUT VOLTAGE

± 10%

INPUT CURRENT

(MAX.)

K3433-1 SINGLE USER 115/230 VAC (50/60 HZ) 2/1A SINGLE PHASE

K3434-1 DUAL USER 115/230 VAC (50/60 HZ) 4/2A SINGLE PHASE

K3435-1 TRANSPORT 115/230 VAC (50/60 HZ) 2/1A SINGLE PHASE

THIS PRODUCT INCORPORATES A PROTECTIVE EARTH CIRCUIT IN THE AC POWER CORD. THE AC

PLUG SHOULD ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A PROTECTIVE EARTH

CONTACT. THE MAIN POWER DISCONNECT IS LOCATED IN THE REAR OF THE MACHINE.

PHYSICAL DIMENSIONS (MACHINE)

HEIGHT WIDTH DEPTH WEIGHT

38.5 in.

978 mm

20.0 in.

508 mm

34.5 in.

876 mm

200 lbs.

90 kgs.

PHYSICAL DIMENSIONS (STAND)

HEIGHT WIDTH DEPTH WEIGHT

80.0 in.

2032 mm

39.0 in.

991 mm

47.0 in.

1194 mm

105 lbs.

48 kgs.

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE

40° - 95° F (5° - 35° C) 32° - 149° F (0° - 65° C)

RELATIVE HUMIDITY* OPERATING ALTITUDE

80% For Temperatures Up To 88° F / 31° C

50% @ 104° F / 40° C 6562 Feet (2000 Meters)

ENVIRONMENT

This product is for use in Pollution Degree 2 environment (Labratories, Test Stations, Office Environment).

WARNING

INSTALLATIONVRTEX®360+, VRTEX®360, VRTEX®TRANSPORT

Read entire installation section before starting

installation.

Do not place objects on the VR Table, Arm or on

Machine.

During lightning storms, turn off the system and

unplug it from the power outlet.

Before using the helmet please carefully read these

safety instructions.

Read this handbook and use the helmet device in

strict accordance in order to prevent any damage

to your eyes, other injury, loss of visual functions,

property damage or death.

We strongly advise you to get familiar with the helmet

device and its capabilities before you use it for the

first time.

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this

installation.

• Turn the input power OFF and unplug the machine from

the receptacle before working on this equipment.

• Always connect the VRTEX to a power supply grounded

according to the National Electrical Code and local codes.

• Do not use or store the helmet when wet or in wet areas.

• Do not wrap the cable around your neck, body or arms.

-------------------------------------------------------------------------

Misuse or overuse of this product may injure your eyes or

affect visual function.

Overexposure to video and flashing light may cause or aggravate the

following health effects to light-sensitive users:

• Eye disease and/or injury, Glaucoma.

• Epileptic (and other) Seizures.

• Heart disease or high blood pressure.

Consult your physician before using the helmet if you have been

diagnosed with or are susceptible to any of the above health effects.

Some users may experience a seizure when exposed to certain visual

images, including flashing lights or patterns. Even people who have

no history of seizures or epilepsy may have an undiagnosed condition

that can cause “photosensitive epileptic seizures.”

Seizures may cause loss of consciousness or convulsions that can

lead to injury from falling down or striking nearby objects.

Do not use the helmet when you are drowsy or fatigued.

Immediately, stop using the Helmet and consult your physician if you

experience any of the following symptoms:

• Double vision or inability to focus on the display.

• Nausea or motion sickness.

• Eye fatigue or irritation.

• Headaches or dizziness.

• Aches and pain in the neck or shoulders.

HELMET SAFETY PRECAUTIONS

Adjust the headband so the helmet is secure and will not fall off in

use. Do not use the helmet if temperature is below 32°F/0°C or

above 104°F/40°C or in wet, humid, dusty or smoky areas.

Avoid dropping or impact of the helmet frame and displays. If

the helmet is damaged contact your retailer. There are no user

serviceable parts. Only qualified service personnel should perform any

repair on this product.

Avoid exposing the helmet to direct sunlight or intense / high-powered

lighting.

ESD SENSITIVITY

This headset eyepiece device may be sensitive to

electrostatic discharge of 8 kV or higher. Observe static

precautions such as discharging the body by touching

the metal chassis of the grounded equipment prior to

touching the eyepiece.

WARNING

CAUTION

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