LNI NitroGen Series Bedienungsanleitung

NitroGen

Series

NG CASTORE XL iQ

NGA CASTORE XL iQ

20.40

40.40

20.60

EVOQ

MP-AES

QSig t SS

QSig t DS

SCIEX

SCIEX 7500

Operating manual

LNI Swissgas

03/2021

V14

LNI Swissgas srl

www.lni-swissgas.eu

[email protected]

Registered office:

Logistics centre:

Via Sassoferrato 1 20135 Milano MI

Via E. Mattei 9 35038 Torreglia PD

Table of contents
General informations................................................................................................................1
1  Symbols and terminology................................................................................................................1
2  General warnings............................................................................................................................2
3  Safety information...........................................................................................................................2
4  Intended use....................................................................................................................................3
5  Improper use...................................................................................................................................3
6  Reference directives........................................................................................................................3
7  Disposal...........................................................................................................................................3
Description of t e appliance.....................................................................................................4
1  Operating principle..........................................................................................................................4
2  Identification of the models..............................................................................................................5
3  Technical specifications...................................................................................................................6
3.1  Operating and storage conditions...............................................................................................................6
3.2  NG CASTORE XL iQ 20..............................................................................................................................6
3.3  NG CASTORE XL iQ 40..............................................................................................................................7
3.4  NG CASTORE XL iQ 50..............................................................................................................................8
3.5  NG CASTORE XL iQ 70..............................................................................................................................9
3.6  NGA CASTORE XL iQ 20.40.....................................................................................................................10
3.7  NGA CASTORE XL iQ 40.40.....................................................................................................................11
3.8  NGA CASTORE XL iQ 20.60.....................................................................................................................12
3.9  NGA CASTORE XL iQ EVOQ...................................................................................................................13
3.10  NGA CASTORE XL iQ MP AES..............................................................................................................14
3.11  NGA CASTORE XL iQ QSight SS...........................................................................................................15
3.12  NGA CASTORE XL iQ QSight DS..........................................................................................................16
3.13  NGA CASTORE XL iQ SCIEX.................................................................................................................17
3.14  NGA CASTORE XL iQ SCIEX 7500........................................................................................................18
4  Weight and dimensions.................................................................................................................19
4.1  Weight........................................................................................................................................................19
4.2  Dimensions................................................................................................................................................19
5  Overview of the appliance.............................................................................................................20
Receiving t e appliance..........................................................................................................21
1  Packing list....................................................................................................................................21
Available accessories (not included, to be requested separately)......................................22
1  Purge tank – 6950.92.062.............................................................................................................22
2  Pressure regulators box................................................................................................................22
Installation............................................................................................................................... 24
1  Installation layout...........................................................................................................................24
2  Positioning.....................................................................................................................................25
3  Pneumatic connections.................................................................................................................26
4  Electrical connection.....................................................................................................................27
Commissioning....................................................................................................................... 28
1  Starting the appliance the first time...............................................................................................28
2  Shutting down................................................................................................................................29
3  Returning the appliance for service and/or repairs.......................................................................29
Operation................................................................................................................................. 30
1  User interface................................................................................................................................30
2  Summary screen...........................................................................................................................31
2.1  System status............................................................................................................................................32
3  Starting and stopping nitrogen production....................................................................................32
4  Serial communication and connections.........................................................................................33
4.1  Digital I/Os.................................................................................................................................................33
4.2  Auxiliary connections.................................................................................................................................33
5  Parallel Mode.................................................................................................................................34
5.1  Introduction................................................................................................................................................34
5.2  Kit Parallel system control box with LAN  kit (P/N: 6920.71.60)...............................................................34
5.3  Electrical connection..................................................................................................................................35
5.4  Installation with multiple generators..........................................................................................................35
5.5  System ID setting......................................................................................................................................36
5.6  System status............................................................................................................................................36

5.7  Master flow controller................................................................................................................................36
5.8  Configuration.............................................................................................................................................37
Menu......................................................................................................................................... 38
1  Adjust Set Pressure.......................................................................................................................39
2  Setup.............................................................................................................................................40
2.1  Parameter..................................................................................................................................................40
2.2  List of user parameters..............................................................................................................................40
2.3  Auto Run....................................................................................................................................................41
2.4  Pressure Unit.............................................................................................................................................41
2.5  Temperature Unit.......................................................................................................................................42
2.6  Remote contact.........................................................................................................................................42
3  Date/Time Setting..........................................................................................................................43
4  Backlight Time...............................................................................................................................43
5  History...........................................................................................................................................43
6  Diagnostics....................................................................................................................................44
7  Counters........................................................................................................................................46
Maintenances........................................................................................................................... 47
1.1  Preventive checks and maintenances.......................................................................................................47
2  NG(A) CASTORE XL iQ (working @ 80% of its maximum power)...............................................48
2.1  Note:..........................................................................................................................................................48
3  Access for maintenances..............................................................................................................49
3.1  Replace the Compressor air intake filter and N2 stage filters (units without carbon column installed)...50
3.2  Replace the Compressor air intake filter and N2 stage filters (units with carbon column installed)........51
3.3  Replace the carbon filter column...............................................................................................................52
4  Service Menu.................................................................................................................................52
Alarms and pre-alarms..........................................................................................................53
1  Reset pre-alarm #5-Service 1.....................................................................................................53
Follow the same operations described to reset the pre-alarm for Service 2 and Service 3..................53
2  Pre-alarms...................................................................................................................................54
3  Alarms..........................................................................................................................................56
How to request service.........................................................................................................57

1 General informations

1.1 Symbols and terminology

In the unit and in this manual are used some symbols to signal to the user one or more information.

Consult the user manual in all cases where the following symbols is marked on the equipment in order to find

out the nature of the potential hazard and any actions which have to be taken to avoid them.

Warning/caution.

Used in this manual to signal to pay particular attention to the operation in progress.

Failure to heed the warnings/cautions given may cause severe personal injuries and

material damage.

In this manual with this symbol there is a message showing the relative type of warning.

Warning/caution – unit labels.

When present in the generator in a certain place it signals a specific warning:

•data plate – to avoid electrical problems and for correct power supply of the unit

the general line must be sized in accordance with the data indicated (power

supply frequency and power).

•label with fuses rating – when replacing one or more fuses use only fuse/s that

comply with the specifications indicated.

Warning – Mec anical moving parts.

Indicated in the unit (on the compressor protective panel) to signal to pay particular

attention to the mechanical moving parts contained in the unit.

To avoid any possible personal damage/injuring be sure the unit is completely stopped

and electrically isolated before performing any service operations involving the internal

parts of the unit.

Protective conductor terminal.

Indicated in the unit to signal the presence of the protective conductor terminal

Indoor facilities.

Used to indicate the unit has been engineered to be stored and used only in indoor

facilities

Disposal.

Used to indicate to not dispose the unit as a common material but only following the

defined local regulations

This manual contains also technical terminology. The meaning of specific terms that may not be commonly

understood are described below.

Set point : defines a certain value that the system aims to reach

Operating manual NG(A) CASTO E XL iQ 1

1.2 General warnings

Before using t e appliance, users must read and understand t e contents of every section of t is

manual

The descriptions drawings and photographs contained in this manual are purely indicative and in some

cases may not reflect the actual appliance purchased

The transfer to third parties and reproduction of all or part of this manual is prohibited without the written

authorisation of the manufacturer and/or the reseller

The manufacturer and/or the reseller accepts no liability for injuries production downtime or other

expenses due to errors or omissions in this manual

This manual is an integral part of the appliance; consequently it must be kept throughout the life of the

appliance in a safe place that is accessible and known to all users of the appliance

The manufacturer reserves the right to make any modifications that it considers useful for the

improvement of its products at any time

Failure to heed the warnings given in this manual may cause severe personal injuries and material

damage

Contact the manufacturer and/or the reseller if you find a problem that you cannot solve with this manual.

1.3 Safety information

Nitrogen build-up may lead to a lack of oxygen and t erefore create t e risk of asp yxia.

Do not use the appliance until the safety information and instructions in this manual have been read and

understood.

Using the appliance in a manner not specified in this document may compromise the protection provided

by the generator and could lead to an unexpected release of pressure which may cause serious

personal injury or damage

When handling installing or operating this appliance personnel should adopt correct procedures and

comply with all local health and safety regulations and legal safety requirements.

Only competent and suitably trained people may carry out the commissioning maintenance and repair of

the appliance

Ensure equipment is electrically isolated and depressurised before performing any routine maintenance

specified inside this user manual. Most accidents that occur during the operation and maintenance of

machines are the result of failure to comply with basic safety procedures.

It is impossible to anticipate every possible circumstance t at may constitute a potential danger. T e

warnings in t is manual cover t e most known potential dangers.

Operating manual NG(A) CASTO E XL iQ 2

1.4 Intended use

The nitrogen generator is designed to produce nitrogen for laboratory use. The appliance must only be used

for this purpose in compliance with the specifications and instructions described in this manual. In particular

special attention must be paid to the following warnings:

Do not use the appliance outdoors

Do not use the appliance in temperature and humidity conditions outside of the limits specified for

operation (see 2.3)

Use a source of air with suitable characteristics (see 2.3.6)

Do not use the appliance in rooms with aggressive and polluting atmospheres

Make sure that the room where the appliance will be installed has suitable ventilation

Unplug the appliance from the mains power supply before accessing the inside of the appliance

Only use the original spare parts specified in this manual

1.5 Improper use

Improper use of the appliance is considered as the failure to observe the data on the rating plate the

technical and safety specifications indicated in this manual and the general standards in force

Improper use of the appliance may involve risks for the user

The appliance must only be repaired or serviced by the manufacturer and/or reseller’s Technical Service

The appliance must under no circumstances be modified or tampered with to avoid creating situations of

danger in which case the manufacturer declines all liability for any resulting damage

The manufacturer and/or reseller are in no way liable for any damage due to improper use of the

appliance.

1.6 Reference directives

The requirements of the following directives and technical standards have been applied during the design

and construction of the appliance described in this manual:

•Directive 2014/35/UE (Low voltage directive);

•Directive 2014/30/UE (Electromagnetic compatibility);

•Directive 2011/65/CEE (RoHS);

•Directive 2012/19/UE on waste disposal (Waste Electrical and Electronic Equipment – WEEE);

1.7 Disposal

In relation to European Directive 2012/19/UE (WEEE) disposal of the appliance is regulated by the following

requirements:

•Waste Electrical and Electronic Equipment (WEEE) cannot be disposed of as municipal waste.

Public or private waste collection systems must be used in accordance with local regulations

•The appliance can be returned to the reseller at the end of its working life when buying a new

appliance

•The appliance may contain dangerous substances: improper use or incorrect disposal of such

substances may cause damage to human health and the environment

•In the event of illegal disposal of waste electrical and electronic equipment the penalties are defined

by local waste disposal regulations.

Operating manual NG(A) CASTO E XL iQ 3

2 Description of t e appliance

2.1 Operating principle

NG(A) CASTORE XL iQ

Inlet lter

Compressor

Filter

Membrane

dryer

membrane

OUTLET

DryAir

OUTLET

urge

Filter

NG(A) CASTORE XL iQ with optional carbon filter column 6920.71.80

Inlet lter

Compressor

Membrane

dryer

membrane

OUTLET

DryAir

OUTLET

urge

Op$on

6920.71.80

Filter

The nitrogen generators described in this manual thanks to its built in scroll-compressor are able to provide

by itself the necessary quantity of compressed air to supply the N2 Membrane section and produce a stable

and safe flow of pure nitrogen at a setted pressure.

Units NGA CASTORE XL iQ also provide a source of Dry air.

The appliances can be used in laboratories and/or light industrial environments.

Operating manual NG(A) CASTO E XL iQ 4

2.2 Identification of t e models

This manual refers to the following models of the appliance:

6920.70.20 NG CASTORE XL iQ 20

220-240 VAC models

6920.70.40 NG CASTORE XL iQ 40

6920.70.70 NG CASTORE XL iQ 70

6920.70.21 NGA CASTORE XL iQ 20.40

6920.70.41 NGA CASTORE XL iQ 40.40

6920.70.22 NGA CASTORE XL iQ 20.60

6920.70.45 NGA CASTORE XL iQ EVOQ

6920.70.42 NGA CASTORE XL iQ MP AES

6920.70.43 NGA CASTORE XL iQ SCIEX

6920.70.44 NGA CASTORE XL iQ SCIEX 7500

6920.70.23 NGA CASTORE XL iQ QSig t SS

6920.70.24 NGA CASTORE XL iQ QSig t DS

6920.70.20.1 NG CASTORE XL iQ 20

FULL ANGE power supply voltage

(115-240 VAC)

6920.70.40.1 NG CASTORE XL iQ 40

6920.70.50.1 NG CASTORE XL iQ 50

6920.70.70.1 NG CASTORE XL iQ 70

6920.70.21.1 NGA CASTORE XL iQ 20.40

6920.70.41.1 NGA CASTORE XL iQ 40.40

6920.70.22.1 NGA CASTORE XL iQ 20.60

6920.70.45.1 NGA CASTORE XL iQ EVOQ

6920.70.42.1 NGA CASTORE XL iQ MP AES

6920.70.43.1 NGA CASTORE XL iQ SCIEX

6920.70.44.1 NGA CASTORE XL iQ SCIEX 7500

6920.70.23.1 NGA CASTORE XL iQ QSig t SS

6920.70.24.1 NGA CASTORE XL iQ QSig t DS

Some parts of this manual refer to just one or some of these models.

The model is identified on the product label applied to the rear of the appliance as shown in the figure below:

Identification label

Figure 1: Identification label

Operating manual NG(A) CASTO E XL iQ 5

2.3 Tec nical specifications

2.3.1 Operating and storage conditions

Operating and storage conditions

Operating temperature 5-35°C (41-95°F)

Storage temperature 1-40°C (33.8-104°F)

Humidity (max non-condensing) 80% [5-35°C (41-95°F)]

Noise < 50dB(A)

Over-voltage category II

Pollution degree rating 2 (with no aromatic compounds)

IP IP20

Altitude < 2000m

Table 1: General technical specifications

2.3.2 NG CASTORE XL iQ 20

NG CASTORE XL iQ 20

Models: 6920.70.20 - .1

N2 outlet

Flow rate (Max) 20 l/min

Outlet pressure (Max) 9 Bar (130 psi)

Nitrogen purity LCMS grade (up to 99.9%*1)

Nitrogen for collision cell *2 200 cc/min @ 99.9999%*3 with option 6920.71.90

Communication

LCD with touch screen Standard

RS485 Standard

RS232 For service

General data

Power supply voltage (min-Max) 220-240 Vac ±10% 50/60 Hz 115-240 Vac ±10% 50/60 Hz

Connection type IEC C20

Nominal power (Max) 1.4 KW 1.3 KW

Net weight 175 kg 185 kg

Noise level < 45 dB

Unit fuse F1 (10x38mm) 15A (600Vac – T – class CC) 15A (600Vac – T – class CC)

Unit fuse F2 (10x38mm) 6A (600Vac – T – class CC) -

Inverter protection fuses F3 - F4

(10x38mm) - 15A (300Vdc – T – class CC)

Main-board fuse F5 (5x20mm) 3.15A (250Vac – T – L / 35 A)

Heat value (BTU) 4800 4440

Dimensions (W x D x H) 59 x 92 x 73 cm

Connections

N2 outlet port ¼" BSPP female

N2 UHP outlet port ¼" BSPP female

Drain port ¼" BSPP female

*1 The purity refers to the residual oxygen depends on flow and working pressure

*2 Optional

*3 The purity refers to the residual oxygen

Operating manual NG(A) CASTO E XL iQ 6

2.3.3 NG CASTORE XL iQ 40

NG CASTORE XL iQ 40

Models: 6920.70.40 - .1

N2 outlet

Flow rate (Max) 40 l/min

Outlet pressure (Max) 8 Bar (116 psi)

Nitrogen purity LCMS grade (up to 99.9%*1)

Nitrogen for collision cell *2 200 cc/min @ 99.9999%*3 with option 6920.71.90

Communication

LCD with touch screen Standard

RS485 Standard

RS232 For service

General data

Power supply voltage (min-Max) 220-240 Vac ±10% 50/60 Hz 115-240 Vac ±10% 50/60 Hz

Connection type IEC C20

Nominal power (Max) 1.8 KW 1.5 KW

Net weight 175 kg 185 kg

Noise level < 45 dB

Unit fuse F1 (10x38mm) 15A (600Vac – T – class CC) 15A (600Vac – T – class CC)

Unit fuse F2 (10x38mm) 6A (600Vac – T – class CC) -

Inverter protection fuses F3 - F4

(10x38mm) - 15A (300Vdc – T – class CC)

Main-board fuse F5 (5x20mm) 3.15A (250Vac – T – L / 35 A)

Heat value (BTU) 6150 5130

Dimensions (W x D x H) 59 x 92 x 73 cm

Connections

N2 outlet port ¼" BSPP female

N2 UHP outlet port ¼" BSPP female

Drain port ¼" BSPP female

*1 The purity refers to the residual oxygen depends on flow and working pressure

*2 Optional

*3 The purity refers to the residual oxygen

Operating manual NG(A) CASTO E XL iQ 7

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