Loctite 98022 Bedienungsanleitung

EQUIPMENT

OperationManual

Loctite® 300ml Cartridge Pusher

Part Number 98022

Table Of Contents 
 
PLEASE OBSERVE THE FOLLOWING.................................................................................... 3 
1 EMPHASIZED SECTIONS ...............................................................................................................................3 
2 FOR YOUR SAFETY......................................................................................................................................3 
3 ITEMS SUPPLIED ..........................................................................................................................................3 
DESCRIPTION......................................................................................................................... 4 
1 DESCRIPTION OF UNIT .................................................................................................................................4 
2 THEORY OF OPERATION..................................................................................................... 4 
TECHNICAL DATA ................................................................................................................. 5 
INSTALLATION....................................................................................................................... 6 
DISPENSING ........................................................................................................................... 6 
1 SETTING UP LOW LEVEL INDICATOR...........................................................................................................7 
2 INSTALLING A 300 ML CARTRIDGE ..............................................................................................................7 
3 SHUT DOWN ................................................................................................................................................7 
CARE,CLEANING AND MAINTENANCE................................................................................. 7 
TROUBLESHOOTING .............................................................................................................. 8 
DOCUMENTATION.................................................................................................................. 8 
1 SPARE PARTS...............................................................................................................................................8 
2 ACCESSORIES ..............................................................................................................................................8 
3 WIRING DIAGRAM .......................................................................................................................................9 
WARRANTY............................................................................................................................ 9 
 2

1 Please Observe The Following

1.1 Emphasized Sections

Warning!

Refers to safety regulations and requires safety measures that protect the operator or

other persons from injury.

Notice

Gives recommendations for better handling of the unit during operation or adjustment

as well as for service activities.

1.2 For Your Safety

For safe and successful operation of the unit, read these instructions completely. If

the instructions are not observed, the manufacturer can assume no responsibility.

Always wear goggles when operating with pressurized air.

Observe general safety regulations for the handling of chemicals such as Loctite®

adhesives and sealants. Observe the manufacturer’s instructions as stated in the

Material Safety Data Sheet (MSDS).

While under warranty, the unit may be repaired only by an authorized Loctite®

service representative.

1.3 Items Supplied

Carefully remove the unit from its shipping carton and inspect it for any signs of

damage. Any damage should be reported immediately to the carrier. Refer to the list of

supplied parts below and compare to the contents. Report any missing parts promptly

to the Loctite® customer service department at 1-800-LOCTITE or 1-800-562-8483.

1 300 ml Cartridge Pusher

1Instruction Manual

1 Fitting Kit

2 Description

2.1 Description of Unit

Refer to drawing in section 4 for numbered items below.

1 Cartridge Sleeve Cap

2 Plastic Washer

3 Cartridge Sleeve

4 Pneumatic Cylinder – 2” Bore x 8 ½ “ Stroke

5 Reed Switch Assembly for low level indicator.

6 Hand Lever – 3-way pneumatic valve for controlling movement of cylinder.

7 Spacer block for mounting 3-way valve

8 Cartridge Plunger Ram

9 Cylinder Mount/ Grease Reservoir

10 Grease Fitting

11 Base Plate

12 Advance Air Port

13 Retract Air Port

14 Regulator 0-60 PSI

15 Pressure Gage 0-61 PSI

16 Advance Air Port

17 Retract Air Port

18 Air Supply Port

2.2 Theory of Operation

The 300 ml Cartridge Pusher 98022 is used to dispense Loctite® medium viscosity

adhesive from 300 ml cartridges. The cartridge pusher is a front loaded, freestanding

device that can be coupled with a Loctite® Single Function Controller 98023, Three

Function Controller 98024 or integrated into an existing work cell.

Pressurized air is supplied to the air regulator. The air regulator controls the air

pressure that flows into the ram cylinder. A hand lever, pneumatic, three-way valve

channels the pressurized air into the pneumatic cylinder. The hand lever controls the

direction of travel of the piston within the air cylinder. Moving the hand lever down*,

toward the cartridge sleeve, causes the piston to move forward pressing product out of

the 300 ml cartridge through a product feed line. Moving the hand lever up*, toward

the air cylinder, causes the piston to retract. ( * Refers to unit mounted in vertical

orientation.)

The amount of product dispensed is controlled by three main factors:

•Amount of pressure pushing on the piston.

•Length of time a shut off valve remains open

•Dispense needle size – length and orifice diameter

2 Description (Continued)

A reed switch assembly is located on the air cylinder. The use of this switch is optional.

This switch is equipped with an LED indictor and a connector has been installed to

interface with Loctite® Single Function Controller 98023 or Three Function Controller

98024. The reed switch is activated by a permanent magnet located on the piston within

the air cylinder. As product is dispensed out of the 300 ml package, the piston will

move forward and activate the reed switch. Once activated the LED indicator will light

up and the switch will communicate a low level condition to the controller.

The 300 ml Cartridge Pusher is outfitted with a grease fitting located on the main

housing. This fitting allows access to a grease reservoir, which surrounds the piston

shaft applying a generous coating of grease during use. This grease protects the surface

of the shaft and the cylinder seals from adhesives or other contaminants.

3 Technical Data

Pneumatic Supply Min 50 PSI Max 100 PSI

Air Quality Filtered 10 um, oil-free, non-condensing

Pneumatic Hose Size Minimum 4mm I.D.

Dimensions W x H x D, 5 ½” x 8 3/8” x 26 ¾”

Operating Temperature 10°C to 40°C (50°F to 104°F)

Weight 10.6 Lbs. ( 4.8 kg)

4 Installation

1. The 300ml cartridge pusher is designed to be mounted vertical or horizontal

position. The vertical position is preferred. See drawing for hole locations.

2. Install airline to regulator using a 1/8” NPT fitting.

PSI

Model No.

No.

Serial

Rocky Hill, Connecticut 06067

5 Dispensing

The low level indicator must be set up before a cartridge of product is loaded into the

dispenser. The unit has been factory pre-set but minor adjustment may be needed.

5.1 Setting Up Low Level Indicator

1. Set hand lever (item 6) down to advance position.

2. Extend ram (item 8) until ram contacts sleeve cap (item 1).

3. Connect reed switch (item 5) to Loctite® Single Function Controller 98023.

4. Loosen barrel clamp on reed switch (item 5) and slide switch down cylinder (item

4), toward dispense end, until LED indicator lights.

5. Move reed switch (item 5) back up cylinder (item 4) approximately ½” and tighten

barrel clamp.

6. Fine adjustment of reed switch (item 5) can be accomplished after first cartridge is

emptied.

5.2 Installing a 300 ml Cartridge

1. Set hand lever (item 6) up to retract position.

2. Remove sleeve cap (item 1) and plastic washer (item 2).

3. Prepare cartridge by installing feed tube fitting.

4. Slide cartridge into cartridge sleeve (item 3).

5. Install cartridge sleeve cap (item 1) and plastic washer (item 2).

6. Install appropriate cartridge adapter onto cartridge.

7. Install feed tube or needle fitting and into the adapter.

8. Use pressure regulator (item 14) to set cylinder pressure.

Typical regulator settings range from 10 psi to 50 psi. Regulator pressure settings

greater than 50 psi is not recommended. If regulator is set at 50 psi and product flow

is insufficient then a larger product feed line should be used.

9. Move hand lever (item 6) down to cause the ram (item 8) to advance.

5.3 Shut Down

Move the hand lever (item 6) up toward the air cylinder (item 4) to retract piston.

6 Care, Cleaning and Maintenance

If dispensing is to be stopped for a prolonged period of time shut total system

down and remove 300 ml cartridge from sleeve.

Every 3 – 6 weeks, Loctite® ViperLube™ Grease should be pumped into grease

fitting located on cylinder mount/grease reservoir (item 9).

7 Troubleshooting

Problem Possible Cause Correction

No adhesive is dispensed. •Cylinder is in retract mode.

•Product reservoir is empty.

•Air pressure is set to low.

•Flow controls on 3-way

valve is shut down.

•Blockage downstream of

cartridge pusher.

•Move hand lever down to

advance ram.

•Insert new product package

into cartridge sleeve.

•Check incoming air

pressure (min 60 PSI).

•Open flow controls on 3-

way valve.

•Check valve, hose, and

needle.

LED indicator does not light. •Connection is loose.

•Reed switch is not properly

located.

•Indicator is faulty.

•Tighten plug connector.

•See low level set-up

instructions.

•Replace sensor.

8 Documentation

8.1 Spare Parts

Cartridge Sleeve Kit 984826

Kit includes – Cartridge Sleeve

Cartridge Sleeve Cap

Plastic Washer

Reed Switch Assembly 984756

Air Cylinder 984732

Plunger Ram 984755

8.2 Optional Accessories

Loctite® ViperLube™ Grease 14 oz. Cartridge 36782

Cartridge Fitting Kits:

Poly Fitting 1/4” Tube x 1/4 Male NPT, Qty 10 984832

Poly Fitting 3/8” Tube x 1/4 Male NPT, Qty 10 984833

Fischbach cartridge to 1/4 Female NPT, S.S., Qty. 1 982644

Adapter, Semco Cartridge to 1/4 Female NPT, Qty 3 98181

Adapter, Fitting, Male Luer Lok x 1/4 Male NPT, Qty. 5 98371

Nozzle, 2.5” Long x 1/4 Male NPT, Qty. 10 98128

Feedtube Kits:

Black Teflon® Lined Feedtube, 3/8” x 33 feet 97970

Black Teflon® Lined Feedtube, 1/4” x 33 feet 97972

8 Documentation (Continued)

8.3 Wiring Diagram

9 Warranty

Henkel expressly warrants that all products referred to in this Instruction Manual for The 300 ml Cartridge Pusher

98022 (hereafter called “Products”) shall be free from defects in materials and workmanship. Liability for Henkel

shall be limited, as its option, to replacing those Products which are shown to be defective in either materials or

workmanship or to credit the purchaser the amount of the purchase price thereof (plus freight and insurance

charges paid therefor by the user). The purchaser’s sole and exclusive remedy for breach of warranty shall be such

replacement or credit.

A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in

writing within one month after discovery of the defect or after the time the defect should reasonably have been

discovered and in any event, within 12 months after the delivery of the Products to the purchaser. No such claim

shall be allowed in respect of products which have been neglected or improperly stored, transported, handled,

installed, connected, operated, used or maintained. In the event of unauthorized modification of the Products

including, where products, parts or attachments for use in connection with the Products are available from Henkel,

the use of products, parts or attachments which are not manufactured by Henke, no claim shall be allowed.

No Products shall be returned to Henkel for any reason without prior written approval from Henkel. Products

shall be returned freight prepaid, in accordance with instructions from Henke.

NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED, MISUSED,

NEGLECTED, OR DAMAGED BY ACCIDENT, OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID

MATERIAL OTHER THAN HENKEL PRODUCTS.

EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION, HENKEL MAKES NO

WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, WITH RESPECT TO THE

PRODUCTS.

ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND OTHER

WARRANTIES OF WHATEVER KIND (INCLUDING AGAINST PATENT OR TRADEMARK

INFRINGEMENT) ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER.

THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER

IN CONTRACT, IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS.

WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE UNDER

APPLICABLE LAWS, HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY

DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF,

OR OTHERWISE IN CONNECTION WITH, THE PRODUCTS, INCLUDING, WITHOUT LIMITATION,

LOSS OF PROFITS AND SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER CAUSED

BY NEGLIGENCE FROM HENKEL OR OTHERWISE.

Henkel Corporation

1001 Trout Brook Crossing

Rocky Hill, CT 06067-3910

Henkel Canada Corporation

2225 Meadowpine Boulevard

Mississauga, Ontario L5N 7P2

Henkel Capital, S.A. de C.V.

Calzada de la Viga, s/n, Fracc. Los Laureles

Loc. Tulpetlac, C.P. 55090

Ecatepac de Morelos, Edo de Mexico,

Henkel Corporation

Automotive / Metals HQ

32100 Stephenson Hwy.

Madison Heights, MI 48071

Henkel Ltda.

Rua Karl Huller, 136 – Jd.

Canhema 09941-410

Diadema/SP, Brazil

www.loctite.com

Loctite is a registered trademark of Henkel Corporation, U.S.A

Manual P/N: 984744, Rev B, 08/2008

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