LUCAS P 630 OG Bedienungsanleitung

175077085 EN

Hydraulic power unit P 630 OG

(Translation of the original instruction manual)

replaces 11.2014

Instruction manual for rescue equipment

Edition 02.2017

Content Page

1. Dangerclassications 4

2. Productsafety 5

3. Intendeduse 9

4. Unitdesignation 10

5. Functionaldescription 10

5.1 General information 10

5.2 Installation of the unit 11

5.3 Engine 12

5.4 Connecting block with mono coupling 13

5.5 Pump 13

6. Connectingthehoses/devices 14

7. Erectionandstart-up 16

7.1 Set-up 16

7.2 Start-up 16

8. Operation 18

8.1 Starting the engine 18

8.2 Stopping the engine 18

8.3 Refuelling 19

8.4 Controlling the valves 19

Content Page

9. Dismantlingtheequipment/deactivationfollowingoperation 19

10.Tests 20

10.1 Recommended test intervals 20

10.2 Visual and function check 21

11.Maintenanceandrepair 22

11.1 General information 22

11.2 Service work on the hydraulic unit 23

11.3 Additional service work 24

12.Faultanalysis 30

13.Technicaldata 35

13.1 Unit 35

13.2 Noise emissions 37

13.3 Spark plug 38

13.4 Spark plug spanner 38

13.5 Fuel 38

13.6 Engine oil 39

 13.7 Hydraulicuidrecommendation 39

13.8 Operating and storage temperature ranges 39

14.ECDeclarationofConformity 40

15.Notes 41

Wedi󰀨erentiatebetweenvariousdi󰀨erentcategoriesofsafetyinstructions.Thetablebelow

showsyouanoverviewoftheassignmentofsymbols(pictograms)andsignalwordstothe

specichazardandthepotentialconsequences.

1. Danger classications

Pictogram Damage /

injury to Key word Denition Consequences

Persons

DANGER! Immediatedanger Deathorsevere

injury

WARNING!

Potentially

dangerous

situation

Potentialdeathor

seriousinjury

CAUTION! Lessdangerous

situation

Minororslight

injury

Property

ATTENTION!

Dangerofdamage

toproperty/

environment

Damagetothe

equipment,

damagetothe

environment,

damageto

surroundings

- NOTE

Handlingtipsand

otherimportant/

usefulinformation

andadvice

Noinjury/damage

topersons/

environment/

device

 Wearahelmetwithafaceguard

 Wearprotectivegloves

 Wearsafetyshoes

 Properrecycling

 Protecttheenvironment

 Readandfollowtheoperatinginstructions

2. Product safety

LUKAS products are developed and manufactured to ensure the best performance and

qualitywhenusedasintended.

Thesafetyoftheoperatoristhemostimportantconsiderationinproductdesign.Furthermore,

theoperatinginstructionsareintendedtohelpinusingLUKASproductssafely.

Thegenerallyapplicablelegalandotherbindingregulationspertainingtothepreventionof

accidentsandprotectionoftheenvironmentapplyandaretobecompliedwithinadditionto

theoperatinginstructions.

The equipment may only be operated by persons with appropriate training in the safety

aspectsofsuchequipment,otherwisethereisariskofinjury.

Wewouldliketopointouttoallusersthattheyshouldreadcarefullytheoperatinginstructions

andtheinstructionscontainedthereinbeforetheyusetheequipment,andthattheyshould

becarefullyfollowed.

Wealsorecommendthatyouhaveaqualiedtrainershowyouhowtousetheproduct.

WARNING / CAUTION!

You must also observe the operating instructions for the hoses, the

accessoriesandtheconnecteddevices!

Evenifyouhavealreadyreceivedinstructionsonhowtousetheequipment,youshouldstill

readthroughthefollowingsafetyinstructionsagain.

WARNING / CAUTION!

Ensure that the accessories and connected equipment are suitable for the

maximumoperatingpressure!

Pleaseensurethatnobody

partsorclothinggetstuck

betweenthevisiblymoving

parts.

Immediatelyreportanychanges

thatoccur(includingchanges

inoperatingbehaviour)to

theappropriatepersons/

departments!Ifnecessary,the

equipmentistobeshutdown

immediatelyandsecured!

Wearprotectiveclothing,safety

helmetwithvisor,safetyshoes

andprotectivegloves.

Checktheequipmentforvisible

awsordamagebeforeand

afteruse.

Workingundersuspended

loadsisnotpermittedwhere

suchloadsarebeingliftedonly

bymeansofhydraulicdevices.

Ifthisworkisunavoidable,

suitablemechanicalsupports

arealsorequired.

Checkalllines,hosesand

screwedconnectionsforleaks

andexternallyvisibledamage,

andrepairimmediately!

Escapinghydraulicuidcan

causeinjuriesandres.

Intheeventofmalfunctions,

immediatelydeactivatethe

deviceandsecureit.Repairthe

faultimmediately.

Donotcarryoutanychanges

(additionsorconversions)tothe

equipmentwithoutobtainingthe

approvalofLUKASbeforehand.

Observeallsafetyanddanger

informationonthedeviceandin

theoperatinginstructions.

Allsafetyanddanger

instructionsonthedevicemust

alwaysbecompleteandina

legiblecondition

Pleaseensurethatallsafety

coversarepresentonthe

equipmentandthattheyarein

properandadequatecondition.

Anymodeofoperationwhich

compromisesthesafetyand/

orstabilityofthedeviceis

forbidden!

Safetydevicesmustneverbe

disabled!

Themaximumoperating

pressuresetontheequipment

mustnotbechanged!

Makesurebeforeswitching

on/startingupthedeviceand

duringitsoperationthatthiswill

putnooneindanger.

Observeallintervalsfor

recurringtestsand/or

inspectionsthatareprescribed

orstatedintheoperating

instructions.

Whenworkingclosetolive

componentsandcables,

suitablemeasuresmustbe

takentoavoidcurrenttransfers

orhigh-voltagetransferstothe

equipment.

OnlyoriginalLUKAS

accessoriesandsparepartsare

tobeusedforrepairs.

Whenworkingwiththis

equipmentorwhentransporting

it,ensurethatyoudonotget

caughtupinthehoseorcable

loopsandtrip.

Thebuild-upofstaticcharge

andthereforepossiblesparking

mustbeavoidedwhenhandling

thedevice.

Donottouchtheengineand

exhaustsystemwhenrunning

withcombustionenginepumps

becauseofthedangerof

burning.

Motorisedpumpsmustnotbe

operatedinareasatriskof

explosion!

Combustionenginesmustnot

beoperatedinenclosedspaces

becauseofthedangerof

poisoningand/orsmothering.

Keepcombustionenginesand

theirfuelsawayfromsources

ofignitionsinceotherwisethere

willbeadangerofexplosion.

Alldamagedelectrical

componentse.g.scorched

cables,etc.aretobereplaced

immediately!

Inordertopreventthedanger

ofre,youshouldensure

adequateventilationwhen

operatingcombustionengines

andyoumustkeepasafety

distanceofatleast1m(39.4 in.)

towallsandotherscreens.

Damagetoelectrical

componentsmayonlybe

repairedbyaqualied

electricianincompliancewith

allapplicablenationaland

internationalsafetyguidelines

andregulations.

Makesurethatthecombustion

enginesarealwaysstandingon

asatandhorizontalasurface

aspossibletopreventfuelfrom

leakingout.

Whensettinguptheunits,

youmustensurethattheyare

notimpairedbythee󰀨ectsof

extremetemperatures.

Theequipmentislledwith

hydraulicuid.Thishydraulic

uidcanbedetrimentalto

healthifitisswallowedorits

vapourisinhaled.Directcontact

withtheskinmustbeavoided

forthesamereason.Also,

whenhandlinghydraulicuid,

notethatitcannegativelya󰀨ect

biologicalsystems.

Whenworkingwithorstoring

theequipment,ensurethatthe

functionandthesafetyofthe

equipmentarenotimpaired

bythee󰀨ectsofsevere

externaltemperaturesorthat

theequipmentisdamagedin

anyway.Pleasenotethatthe

equipmentcanalsoheatup

overalongperiodofuse.

Makesurethereisadequate

lightingwhileworking.

Beforetransportingthe

equipment,alwaysensurethat

theaccessoriesarepositioned

insuchawaythattheycannot

causeanaccident.

Alwayskeeptheseoperating

instructionseasilyaccessibleat

theplaceofoperation.

Ensuretheproperdisposalof

allremovedparts,leftoveroil,

hydraulicuidandpackaging

materials.

Ifyouspillanyfuelwhenusing

combustionengines,you

mustremovethespilledfuel

completelybeforestartingthe

engine.

Refuellingwhilsttheengineis

runningisstrictlyprohibited!

The generally applicable, legal and other binding national and international regulations

pertainingtothepreventionofaccidentsandprotectionoftheenvironmentapplyandareto

beimplementedinadditiontotheoperatinginstructions.

WARNING / CAUTION / ATTENTION!

Thedeviceisexclusively intended for the purpose stated in the operating instructions

(see chapter "Appropriate Use").Anyotheruseisnot considered to be appropriate.

Themanufacturer/supplierisnotliableforanydamageresultingfrominappropriateuse.The

userbearssoleresponsibilityforsuchuse.

Appropriateuseincludesobservanceoftheoperatinginstructionsandcompliancewiththe

inspectionandmaintenanceconditions.

Never work in a fatigued or intoxicated state!

WARNING / CAUTION / ATTENTION!

However, if you still injure yourself on the hydraulic unit, clean the wound

immediatelyandconsultadoctortohaveitattendedto!

Ifyougethydraulicuidinyoureye,rinseitimmediatelyseveraltimeswithclear,

cleanwaterandconsultadoctor!

Also,ifyouswallowhydraulicuidyoushouldconsultadoctor!

3. Intended use

You can obtain accessories and replacement parts for the rescue equipment from your

authorisedLUKASdealer!

WARNING / CAUTION / ATTENTION!

Thesafetyinstructionsintheseoperatinginstructionsconcerningtheinstallation

siteandtypeofinstallationmustalwaysbeobserved!

LUKAS hydraulic units are specially designed to supply LUKAS rescue equipment with

hydraulicuidsothatthisequipmentcanbeusedtorescuevictimsofroad,railorairtra󰀩c

accidents,aswellasfrombuildings.

Theiruseforsupplyingpressure/uidtoliftingsystemsofothermanufacturersispossible,

butrequiresthetechnicalinspectionandapprovalofLUKASineachindividualcase.

The equipment is not designed to operate without hoses or equipment

(operatingtime<15minutes).

ATTENTION!

When selecting the equipment to connect to the unit, bear in mind that the

maximumpossibleuseablevolumeofhydraulicuidislimited.

The sum of the maximum required operating volume (hydraulic uid) of all

connectedequipmentmay not exceed the maximumpossibleusable volume

oftheunit!

NOTE:

AlwaysregisteryourhydraulicunitontheLUKASHydraulikGmbHinternetsite.

Thisistheonlywaytoguaranteeyourextendedwarrantycover.

Beforeyouusecouplingsfromadi󰀨erentcompany,youmustcontactLUKASor

anauthoriseddealer.

LUKASunitsofthetypeP630arenot explosionprotected!

When using the equipment in explosion risk areas you must make sure that

operationoftheunitdoesnottriggeranexplosion!

The responsibility for explosion prevention or for ruling out work with the P

630restswiththeoperatorofthedeviceor with the personresponsibleatthe

operatingsite.

When working in areas at risk of explosion, all applicable legal,

national and international regulations, standards and safety rules

for avoiding explosions must be observed without restriction!

The equipment should not come into contact with acids or alkalis. If this is

unavoidable,cleantheequipmentimmediatelyafterwardswithasuitablecleaning

agent.

4. Unit designation

P630 OG

Codingforhydraulic

units

Typegroup

Valvevariants

Enginevariants

Valve variants:

 O = single-owoperation

Engine variants:

 G = gasolineengine

OnallLUKAShydraulicunits,thehydraulicpump is operated with an engine.Thepump

conveys uid from the hydraulic oil tank and builds up the pressure in the tool. Fluid is

distributedtotheconnectedequipmentthroughvalves.

TheP630OGisaunitwithabaseandwithagasolineengineandsingle-owoperation.

AllLUKASrescuedevicescanbeoperatedwiththestandardfactoryhydraulicuidllingof

1.7l(0.45gal.-US).

An exception applies, however,forthefollowingrescuerams:

-R422andLTR12/705EN

-R424andLTR12/875EN

-R430andLTR3,5/820EN

Beforeusinganyoneofthesecylindersyoushouldllthehydraulicoilreservoiruptothe

toplevelmarkofthellingindicator.Pleasenotethatthiswaytheweightofthemotorpump

willincreasecorrespondingly.

Theextensionhosepairsespeciallydesignedforthispowerunitare5m(16.4ft.)and10m

(32.8ft.)long.

5. Functional description

5.1 General information

Inhaltsverzeichnis

Andere LUCAS Tragbarer Generator Handbücher

LUCAS

LUCAS 84072930085 Bedienungsanleitung

Beliebte Tragbarer Generator Handbücher anderer Marken

Kohler

Kohler 20EORZ Bedienungsanleitung

Powerhorse

Powerhorse 83171 Bedienungsanleitung

HURST

HURST ML-630-SI Bedienungsanleitung

ETQ

ETQ TG4000 Bedienungsanleitung

Briggs & Stratton

Briggs & Stratton 40265 Einrichtungshandbuch

ConMed

ConMed 7550 Bedienungsanleitung

Owon

Owon Waveform Generator Bedienungsanleitung

evertz

evertz 7700 Series Bedienungsanleitung

Power Stroke

Power Stroke PS906025 Bedienungsanleitung

Firefly

Firefly Cygnus CYG2400/460/24 Bedienungsanleitung

Draper

Draper PG950S Firmware-Update

PowerBoss

PowerBoss PowerBoss Bedienungsanleitung

SDMO

SDMO SH 4000 Bedienungsanleitung

EINHELL

EINHELL STE 5500 Bedienungsanleitung

Wanco

Wanco WI3000P Bedienungsanleitung

Full Boar

Full Boar FBT-3300 Bedienungsanleitung

Dwyer Instruments

Dwyer Instruments ASG Bedienungsanleitung

Westinghouse

Westinghouse WH1000i Series Bedienungsanleitung