MacroAir Technologies AirVolution D3 Bedienungsanleitung
© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 1
Rev. Date 030515
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© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 1
Rev. Date 030515
Table of Contents
Caution & Safety ................................................................................................................................. 2
Fusing Chart ....................................................................................................................................... 4
Fan Placement.................................................................................................................................... 5
Fan Clearance - Standard Mount ....................................................................................................... 6
Fan Dimensions .................................................................................................................................. 7
Fan Components ................................................................................................................................ 8
Step 1A - Standard Mount Installation ........................................................................................ 9
Standard Mount .......................................................................................................................... 10
1.1A Unistrut Span Mounting ..................................................................................................... 12
1.2A I-Beam Mounting ................................................................................................................ 13
1.3A Glulam/Wood Beam Mounting ........................................................................................... 14
Step 1B - Universal Mount Installation ....................................................................................... 16
Universal Mount .......................................................................................................................... 17
1.1B Unistrut Span Mounting ..................................................................................................... 19
1.2B I-Beam Mounting ............................................................................................................... 20
1.3B Glulam/Wood Beam Mounting ........................................................................................... 21
Step 2A - Extension and Motor Unit Installation for Standard Mount ......................................... 23
2.1A Extension and Motor Unit Installation ............................................................................... 24
Step 2B Extension and Motor Unit Installation for Universal Mount ........................................... 25
2.1B Extension and Motor Unit Installation ............................................................................... 26
Step 3 - Safety Cable and Electrical Installation ......................................................................... 27
3.1 Safety Cable & Electrical Installation .................................................................................. 28
3.2 Touchpad Remote Mounting................................................................................................. 31
3.3 Safety Cable & Electrical Installation .................................................................................. 33
3.4 Emergency Disconnect Schematic ...................................................................................... 34
Step 4 - Guy Wire Installation ...................................................................................................... 35
4.1 Guy Wire Installation ............................................................................................................. 36
4.2 Guy Wire Cord Installation .................................................................................................... 38
Step 5 - Airfoil Installation .......................................................................................................... 39
5.1 Airfoil Installation .................................................................................................................. 40
Step 6 - Touchpad Remote Navigation and Operation ................................................................. 41
6.1 Touchpad Remote Navigation............................................................................................... 42
6.2 Touchpad Remote Operation ................................................................................................ 43
Maintenance Information ................................................................................................................... 44
Technical Support ............................................................................................................................... 45
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Rev. Date 030515
Caution & Safety
READ THE ENTIRE MANUAL BEFORE OPERATING THE FAN. Ensure that all safety practices
and instructions are followed during the installation, operation and servicing of the fan. Failure
to apply these safety practices could result in death or serious injury. If you do not understand
the instructions please call our Technical Department for guidance (Technical Support contact
information can be found on page 48).
The fan installation should follow the recommendations outlined in this manual. MacroAir is not
responsible for any injury or damage to people or property as a result of the user and/or installer
not complying with the recommendations outlined in this manual.
All fan controls and incoming power should only be installed by qualified technicians familiar
with the requirements of the NEC and local codes. Refer to appropriate portions of this manual
for other important requirements. Failure to follow these guidelines will void the manufacturer’s
warranty.
NOTICE: All electrical controls are configured at the factory and are ready to use. No user
adjustments are available. Follow the included wiring schematics and installation instructions
when installing this device to ensure proper operation. Do not make any changes to any part of
the fan without first consulting MacroAir.
Installation is to be in accordance with the national electrical code, ANSI/NFPA 70-1999 and local
codes.
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.
Read and understand this manual before installing or operating a fan unit. Installation,
adjustment, repair, or maintenance must be performed by qualified personnel.
The user is responsible for compliance with all international and national electrical code
requirements with respect to grounding of all equipment.
Many of the parts of this unit operate at line voltage. DO NOT TOUCH.
Install all covers before applying power or starting and stopping the unit.
DAMAGED EQUIPMENT
Do not operate or install any fans or fan accessories that appear to be damaged.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
MAINTENANCE AND SERVICE:
If the fan does not operate properly using the procedures in this manual, BE CERTAIN TO
REMOVE ALL POWER TO THE UNIT and contact our technical department for further assistance.
Keep all body parts clear of moving part at all times.
All electrical troubleshooting and repair must be done by a qualified technician and meet all
applicable codes.
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Rev. Date 030515
Caution & Safety
Key Safety System Components
MacroAir fans are engineered with key safety features to prevent pieces of the fan from falling
in the unlikely event of a catastrophic failure. Used together, these systems and devices provide
comprehensive protection of people, equipment and property. Follow the detailed instructions
precisely when installing fans, including the following:
• Install Safety cable on EVERY fan. The Safety cable, if installed per MacroAir specifications,
will prevent the fan from falling in the unlikely event that the mounting system should fail. A
MacroAir fan should never be run without a properly installed Safety cable, which is supplied
with every fan along with all required hardware. You must install a Safety cable for the
warranty to be in effect. Refer to Step 3 on page 28.
• Install Guy wires on every fan, unless otherwise specified. Properly installing the Guy wires
will keep the fan stable in case of earthquake or in “outdoor” installations where high wind
conditions may occur. Refer to Step 4 on page 38.
• Install the complete set of extended airfoil safety links, which connect each airfoil to the
adjacent airfoils and reinforce the area between the mounting holes. This is an important
precautionary measure which will help prevent a airfoil from falling should one break off at
the hub for any reason. Refer to Step 5 on page 42.
Mark the Floor to Alert Personnel
When mounting a fan in an area where materials may be elevated into its path, MacroAir
recommends marking or painting the floor with a large crosshatched circle to alert personnel of
the overhead location of fans.
Weight Considerations
We recommend that a building structure be capable of holding approximately twice the stated
hanging weight of the fan. The maximum hanging weight for the AirVolution-D3 is 121 lbs. If there
is some doubt of this, a professional structural engineer should perform a thorough evaluation
of the building prior to purchasing the fans. MacroAir provides guidelines for mounting fans;
however, it is the sole responsibility of the building owner and installer to ensure the safety of the
mounting system, that the building structure is sound and that the installation complies with all
federal, state, and local codes.
Torque
The maximum torque (twisting force) that must be handled by the mounting system, including the
building structure. For a AirVolution-D3, the maximum potential torque is 51.6 ft-lbs.
Check Federal, State, and Local Codes
Check all relevant codes to make sure that all product certifications, product listings, and building
regulations are met. Code compliance is the responsibility of the installer.
Windy Conditions
Fans should not be operated when wind is present. Fans should not be installed in applications
where it is frequently windy.
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Rev. Date 030515
Fusing Chart
IT IS STRONGLY RECOMMENDED THAT THE FANS ARE FUSED TO PROTECT THE ELECTRICAL
COMPONENTS.
Max Amp Draw / Recommended Fuse
AirVolution-D3
Voltage and Phase 12ft 14ft 16ft 18ft 20ft 24ft
208-240 VAC 1-Phase 3.7A / 5 4.3 A / 5 3.2A / 5 4.5A / 5 5.7A / 10 6A / 10
208-240 VAC 3-Phase 2.6A / 5 2.9A / 5 2.4A / 5 3A / 5 3.6A / 5 3.8A / 5
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© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 5
Rev. Date 030515
Fan Placement
Sprinkler Systems and Fan Placement
In any installation where fire sprinklers are in place, fan should not interfere with their correct
operation. Fans should be located no less than 3 feet below a sprinkler, and placed central to
each sprinkler quadrant. Our custom motor controller can be connected to a fire suppression
control system, which will emergency-stop fans in case of fire. Prior to installing fans, review all
codes applicable to sprinkler systems and fans to ensure code compliance (refer to NFPA 13).
Please call our Technical Department for guidance (Technical Support contact information can be
found on page 48). However, it is your sole responsibility to see that the installation is completed
to code and that it is correct.
Other Information on Placement and Spacing
If possible, avoid mounting fans directly below lights or skylights to avoid any strobe effect caused
by moving airfoils. Note, a large fan, 20 – 24 feet in diameter, performs best at 20 to 30 feet above
the floor, but acceptable performance has been demonstrated as low as 10 feet and as high as 50
feet.
If the building has a mezzanine, fans should be mounted so a person can not reach a fan in any
way from the upper level/deck. Make certain that fans are positioned so that the airfoil tips are at
least 3 feet away from any area where a person may be able to extend outward to reach them.
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© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 6
Rev. Date 030515
Fan Clearance
WARNING: FANS ARE NOT MEANT TO BE OPERATED IN WINDY CONDITIONS.
The Standard Mount should only be used if the mounting surface is not a compound angle. The
UMH should be used for all compound angle surfaces.
Maximum Angle for Mount (feet)
Slope (in) 0 2/12 4/12 6/12 8/12 10/12
Roof Angle 0 9.5o18.4o26.6o33.7o39.8o
Diameter Recommended Total Drop (Mount to Airfoil) Length
12 feet 3 3 3 5 6 7
14 feet 3 3 4 5 7 8
16 feet 3 3 4 6 7 9
18 feet 3 4 5 7 9 11
20 feet 3 4 5 7 9 12
24 feet 3 4 7 9 12 17
*Need Universal Mount with Guy wires
The extension lengths above are minimum recommendations only, based solely on roof pitch
and fan diameter. Other factors must be evaluated when determining extension requirements.
In addition, MacroAir strongly recommends that the fan airfoils must be a minimum of 10 feet
(3.05 meters) above the floor. Contact Technical Support for assistance with fan placement and
extension selection (technical support contact information can be found on page 48).
The table below shows the clearance
needed from the fan to obstructions such
as lighting, conduit, etc.
Minimum Clearance (Horizontal / Vertical inches):
Airfoil / Extension 2345678910
12 feet 7 / 8 7 / 8 7 / 9 7 / 9 8 / 9 9 / 10 10 / 11 11 / 12 16 / 16
14 feet 7 / 9 7 / 9 7 / 10 7 / 10 8 / 11 9 / 11 10 / 12 11 / 13 13 / 14
16 feet 7 / 10 7 / 10 7 / 11 7 / 11 8 / 12 9 / 13 10 / 14 11 / 15 13 / 16
18 feet 7 / 12 7 / 12 7 / 12 7 / 13 8 / 14 9 / 15 10 / 16 11 / 17 13 / 18
20 feet 7 / 14 7 / 14 7 / 14 7 / 15 8 / 16 9 / 17 10 / 18 11 / 19 13 / 21
24 feet 7 / 19 7 / 19 7 / 20 7 / 20 8 / 21 9 / 22 10 / 24 11 / 25 13 / 27
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© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 7
Rev. Date 030515
AirVolution-D3
The AirVolution-D3 has a standard airfoil to mount clearance of 3 feet [0.914 m] with the Standard
Mount. Refer to the Fan Clearance & Placement charts on page 6 for allowable mounting options.
Fan Dimensions
3.667
12'-0"
1.060
3'-6"
0.920
3'-0"
ILLUSTRATION
SHOWN WITH
STANDARD EXTENSION
0.721
2'-4"
12' AirVolutionD-3
A-01
DO NOT SCALE DRAWING
MA12XL4303
SHEET 1 OF 1
1/21/2015
1/21/2015
1/21/2015
xxxx
xxxx
xxxx
xxxx
MD
JH
EV
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:36
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
MacroAir
794 S Allen St. San Bernardino, CA 92408
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
.010
ANGULAR: MACH
1
BEND
1
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.001
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
MacroAir TECHNOLOGIES. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
MacroAir TECHNOLOGIES IS
PROHIBITED.
5
4
3
2
1
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© 2015 MacroAir Technologies Toll Free: 866 668 3247 Fax: 909 890 2313 www.macroairfans.com 8
Rev. Date 030515
Fan Components
A
C
E
B
D
A - Airfoil Retainer Link
B - D-Drive Motor
C - Airfoil Strut
D - Custom Motor Controller, Heat Sink and Cover
E - XL Airfoil
Tools Required for Provided Hardware:
Mounting:
9/16” Socket
9/16” Combo Wrench
3/4” Socket
3/4” Combo Wrench
Extension:
9/16” Socket
5/16” Allen Wrench
Cover:
5/32” Allen Wrench
Airfoils:
1/2” Socket
1/2” Combo Wrench
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