Magnetrol KOTRON SMART RF 805 Bedienungsanleitung

R.F.

Capacitance

Level

Measurement

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





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Installation and Operating Manual

KOTRON®SMART RF

MODEL 805 TRANSMITTER

These units have been tested to EN

50081-2 and EN 50082-2 and are

in compliance with the EMC

Directive 89/336/EEC and Directive

94/9/EC for Equipment or protective

system for use in potentially explosive atmospheres.

UNPACKING

Unpack the instrument carefully. Make sure all components

have been removed from the foam protection. Inspect all

components for damage. Report any concealed damage to

the carrier within 24 hours. Check the contents of the car-

ton/crates against the packing slip and report any discrep-

ancies to Magnetrol. Check the nameplate model number

(Model number/approvals as per inserted separate sheet) to

be sure it agrees with the packing slip and purchase order.

Check and record the serial number for future reference

when ordering parts.

MOUNTING

Nameplate:

- partnumber

- ampliﬁer

- serial n°

- tag n°

2 cable entries (one plugged): M20 x 1.5, 3/4" NPT or PG 13.5

Handtighten or use Size: 33 mm (1 1/8") or adjustable wrench

WARNING: Never mount or dismantle a threaded probe by the

upper mounting nut for the ampliﬁer (a), ALWAYS use the lower

probe mounting nut (b).

KOTRON R.F probes

min. 1" - 150 lbs

DN 25 PN 16

3/4"

G1(1"BSP)

d1 = d2

For replacing electronics only:

The electronic insert can easily be removed by loosening the 3 mounting screws

and unplugging the module. The probe wire is ﬁxed to the PCB by means of a

spade plug.

Disconnect white probe wire always at the probe - never at the electronics (see

above).

(For installation details see bulletin BE50 - 125)

Bent probe

Guarded probe

Flexible probe

Probe with inactive sheath Stillwell probe

inactive sheath

Wrong

(b)

(a)

WIRING

CAUTION: power must be switched OFF before wiring the unit.

IS –+

TB1

www.magnetrol.com

–

LOOP

CURRENT

0 % 100 %

Positive supply to (+) terminal/HART®connection

Negative supply to (-) terminal/HART®connection

min. 11 V DC required

Ground wire to green grounding screw or to external

grounding screw

Standard shielded twisted

pair cable

Current

loop test

points

Galvanic Barrier:

max: 28,6 V DC @ 140 mA

ANALOG I/O

DIGITAL I/O

(only for units with HART)

Customer supplied

local current meter

Non Ex

CAUTION: ALWAYS check for proper grounding, Improper grounding will cause malfunction of the unit.

CALIBRATION

NOTE: When connected to an approved barrier, the intrinsically safe electronics of the Kotron 805 allow to remove both

covers with power switched on – even if the area is known to be hazardous

IMPORTANT: When the ampliﬁer is not connected to a probe, the screen will show "NO LEVEL SIGNAL". Ignore

this message for bench conﬁguration.

Pushbuttons

Enter

Down

2 line – 8 characters LCD

Default display cycles every 5 s

through “LEVEL”/“% OUTPUT”/“LOOP”

Returns to default display if after

5 minutes no keystrokes are sensed

CALIBRATION - TRANSMITTER WITH LCD SCREENMENU: STEP BY STEP PROCEDURE

Units!

Units

Units!

Ent Pass

New Pass

4096

New Pass

0000

Ent Pass!

Press : The last character on the ﬁrst line of the display changes to "!". This sign conﬁrms

that the values/choices of the second line can be modiﬁed via the and push

buttons.

Press : *Scroll through the choices or increase/decrease the values on the second line

of the display by and pushbuttons.

*Accept values/choices as selected by pushbutton.

Press : Scroll through the menu.

20 mA Level

(100%-point)

min. 2 % of

probe length

cm or Inch

4 mA Level

(0%-point)

TERMINOLOGY

Units cm or inches

Select the units of measurement in which the unit will be

calibrated and will show values.

20 mA Level = cm or inches

or 100 % level point, is measured from the end of the

probe. Keep this reference point also for the introduction of

all future values.

Hi Cal = cm or inches

High Calibration point is the highest level from which the

calibration is performed. Hi Cal is measured from the end

of the probe.

Lo Cal = cm or inches

Low Calibration point is the lowest level from which the cal-

ibration is performed. Lo Cal is measured from the end of

the probe.

4 mA Level = cm or inches

or 0 % level point, is measured from the bottom of the

probe. The 4 mA level is by preferrence located on the

probe. The unit will not measure below the end of the

probe.

"0" means that no password is introduced Factory default setting

Press and last character changes into "!" Changing password

Enter a value between 1 up to 255

as your personal password with and

Display shows an encrypted value, enter your password Data is protected by a valid

or call Magnetrol for assistance to recoop your password Password

if necessary

Protect data by new password Data is not protected

Hi Cal

Lo Cal

NOTE:

The above example shows the end of the probe as reference point. Also the bottom or top of the tank can be used as refer-

ence point. Whichever point is used, it must always be used for all further values.

Display Action Comment

Display Comment

Screen Action Comment

Transmitter Display Transmitter default display. Level, % Output, and Loop

values cycle every 5 seconds.

Transmitter Display Transmitter displays Level measurement in cm or in.

Transmitter Display Transmitter displays % Output measurement derived from the

4-20 mA span.

Transmitter Display Transmitter displays Loop measurement (mA).

Select units for level cm or inches.

measurement readout.

Enter level value of the low Set level at low calibration point

calibration point and adapt with Up and Down the displayed value

Transmitter Display Transmitter displays capacitance at low calibration point in pF

Enter level value of the high Set level at high calibration point

calibration point and adapt with Up and Down the displayed value

Transmitter Display Transmitter displays capacitance at high calibration point in pF

Enter the level value for the 4 mA level cannot be set at a lower level than the end of the probe

4 mA point.

Enter the level value for the 20 mA level cannot be set at a higher level than the top of the

20 mA point. probe

Enter the damping factor. A Damping factor (1-45 seconds) may be added to smooth a

noisy display and/or output due to turbulence.

Enter the default value. Select 3.6 mA, 22 mA or HOLD (last value). 3.6 mA is not

valid if unit includes HART.

Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single

transmitter installation.

Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal

4.0 mA, adjust the value on the display to equal 4.00 mA.

Fine tune the 20 mA point. Attach a mA meter to the output. If the output does not equal

20.0 mA, adjust the value on the display to equal 20.00 mA.

Enter a mA Output value. Set mA Output to any given value to perform loop test.

None, do not adjust. Transmitter displays capacitance at present level

None, do not adjust. Transmitter displays internal timing count with ﬁxed capacitance

(factory diagnostic)

None, do not adjust. Transmitter displays internal timing count with probe disconnected

(factory diagnostic)

None, do not adjust. Transmitter displays internal timing count at present level

(factory diagnostic)

Reinitialize all values. Reinitialize - choose YES to reset all conﬁguration values

back to factory defaults.

None, do not adjust. Transmitter displays version number of ﬁrmware

Enter new password. Use arrows to select desired value. Values between 1 and

255

CALIBRATION - TRANSMITTER WITH LCD SCREENMENU: STEP BY STEP PROCEDURE

Run modeDiagnostics Conﬁguration

*Level*

*%Output*

*Loop*

Level

xx.x cm

%Output

xx.x%

Loop

xx.xx mA

Units

xxx

Lo Cal

xxx.x lu

Lo Cap

Xxxx pF

Hi Cal

xxx.x lu

Hi Cap

Xxxx pF

Set 4mA

xxx.x

Set 20mA

xxx.x

Damping

xx sec

Fault

Choice

Poll Adr

Trim 4

xxxx

Trim 20

xxxx

Loop Tst

xx.x mA

Prb Rdg

Xxxx pF

Osc Tst

Xxx tk

Opn Prb

xxxx tk

21 # Ticks

xxxx

Reint

xxx

Vern.nAa

= min. required calibration

24 New Pass

xxx

I/O Start up the device

1Enter DEVICE SET UP

Press one of the following alphanumeric keys (if no key is sensed after 5 s, the

unit will automatically jump to RUN mode and alternatively show Level/% Output

and Loop signal

1for entering CALIBRATION (see page 5 for additional information)

2for entering BASIC SETUP – general HART

3for ADVANCED SET UP CONFIGURATION (see page 5 for additional infor-

mation)

4for entering DIAGNOSTICS (see page 5 for additional information)

5for entering REVIEW to review all settings.

CALIBRATION USING HART®

IMPORTANT: Check whether your HART®communicator is equiped with the 805 Device Descriptors (DD’s). Older pur-

chased devices may require an update – consult your local HART Service Centre or Magnetrol for further assistance.

IMPORTANT: The digital HART®communication is superimposed on the

4-20 mA loop and requires a min. load resistance of 250 Ωand a max load

resistance of 450 Ω.

Junction

Control

Room

Display

Power

Supply

Current

Meter

250 Ω< RL< 450 Ω

CONNECTIONS

Connection of your Hart communicator:

• at power terminals (+) and (-) in wiring compartment

• at ﬁrst junction box between unit and control room.

HART MENU

1 Device Setup

2 Level

3 % Output

4 Loop

1 Units

2 Empty Calibration

3 Full Calibration

4 4 mA Set Point

520 mA Set Point

6 Damping

7 Fault State

8 Date/Time/Initials

1 Model

2 Manufacturer

3 Dev Id, S/N

4 Tag

5 Descriptor

6 Date

7 Message

8 Units

9 Cap at empty Cal

10 Cap at full Cal

11 4 mA Set Point

12 20 mA Set Point

13 Damping

14 Fault State

15 Date/Time/Initials

16 Final Asmbly Num

17 Universal Rev

18 Fld Dev Rev

19 Software Rev

20 Poll Address

21 Num Req Preams

22 Firmware Version

1 Tag

2 Descriptor

3 Date

4 Message

5 Final Asmbly Num

6 Poll Address

7 New Password

1 Adjust Trim 4 mA

2 Adjust Trim 20 mA

3 4 mA Trim Value

4 20 mA Trim Value

5 Enter Password

6 Set Magnetrol S/N

Set Dev ID Number

1 Loop Test

2 Error Codes

3 Probe Reading

4 Cap at empty Cal

5 Cap at full Cal

1 3.6 mA

2 4 mA

3 20 mA

4 22 mA

5 Other

1 Calibration

2 Basic Setup

3 Advanced Setup/

Conﬁguration

4 Diagnostics

5 Review

MAINTENANCE

TROUBLESHOOTING SYSTEM PROBLEMS – LCD version

Symptom Problem Solution

LEVEL, % OUTPUT and LOOP values Basic conﬁguration data is Check values and recalibrate if

are all inaccurate. questionable. necessary (either or both points).

LEVEL readings are repeatable but Conﬁguration data does not Recalibrate if necessary.

consistently high or low from actual accurately match tank height.

by a ﬁxed amount.

LEVEL, % OUTPUT and LOOP Turbulence. Increase the Damping factor until the

values ﬂuctuate. readings stabilize.

LOOP value jittery, usually in tenths Factory settings corrupted. Check # of Ticks. If the number is

or hundredths digit. also jittery, consult the Factory.

HART device only: handheld will only Most current Device Descriptors Contact local HART service center for

read Universal Commands. (DDs) are not installed in handheld. the latest DDs.

HART device only; reads Product Early HART software does not Contact manufacturer of your HART

information (e.g., Mfgs. ID, Device #, account for Mfgs. ID #’s greater master software for upgrade. This is a

Serial #, etc.) but will not read any than 63. Magnetrol’s ID is 86. shortcoming of early HART master

process variables. software.

OSC FAIL malfunctioning analog board and/or Check connection between electronics

(HART error code = 0x40) 32 pin connector (electronic module) and probe or replace electronic module.

between electronics and probe.

CORRUPT PARAMTRS Conﬁguration parameters may Check all conﬁguration parameters

(HART error code = 0x10) have been lost. and recalibrate if required.

805 FAULT Probe disconnected. Check white probe wire

(Open) (see page 2) and electronic module.

805 FAULT Probe shorted. Check white probe wire

(Shorted) (see page 2) and probe insulation.

LEVEL Unit is not calibrated. Enter both Low and High calibration

(Uncal) points.

ABV RNG Measured capacitance is higher Consult factory.

(Above range) than 12,000 pF.

SFWR ERROR Software error. Consult factory.

(Software error)

ERROR MESSAGES – LCD version

Symptom Problem Solution

REPLACEMENT PARTS

Item Description Part number

1Electronic module

English display and HART®031-2809-001

French display and HART®031-2809-031

German display and HART®031-2809-041

Spanish display and HART®031-2809-021

HART®only 031-2809-002

English display only 031-2809-003

French display only 031-2809-033

German display only 031-2809-043

Spanish display only 031-2809-023

2Terminal board

General Purpose (GP) 30-9106-003

Intrinsically Safe (IS) 30-9106-003

3O-Ring (neoprene) 12-2201-237

4Housing cover blind - Aluminium 04-9193-003

Housing cover blind - 316 SST Consult factory

5Housing cover with glass 36-4410-001

Housing cover with glass - 316 SST Consult factory

APPROVALS

Agency Description

ATEX II 1G EEx ia IIC T4 (ambient -40° C to +40° C)

II 1G EEx ia IIC T6 (ambient -40° C to +80° C)

FM (*) Intrinsically safe

Class I, Div.1; Grps. A, B, C, D

Class II, Div.1; Grps. E, F, G

Class III,NEMA 4X

Non-Incendive

Class I, Div.2; Grps. A,B,C,D

Class II, Div.2; Grps. F,G

Class III,NEMA 4X

(*) Consult factory for proper part n° and entity parameters.

Agency Description

CSA (*) Intrinsically safe

Class I, Div.1; Grps. A, B, C, D

Class II, Div.1; Grp. G

Class III,Type 4X

Non-Incendive

Class I, Div.2; Grps A, B, C, D

Class II, Div.2; Grps E, F, G

Class III, Type 4X

(*) Consult factory for proper part n°

(*) and entity parameters.

MAINTENANCE

TROUBLESHOOTING FLOWCHART (LCD version)

Unit Equipped

with Display?

Check Voltage at

Terminal Board

No Voltage? Check Power

Supply and Wiring

Negative

Voltage? Reverse Wiring

Call Factory

Check Loop

Current at terminal

Board

Loop Current

Above 23 mA?

Remove Electronic

Module

Loop Current

Above 1 mA?

Replace Terminal

Board

Replace Electronic

Module

Yes

Display has

Text? No

Reseat Boards.

Check Power

Supply and Wiring

Loop

Resistance

Wrong?

Correct Loop

Resistance

Start

Good

Display

No Active

HART

Yes

Failure to Operate

with Correct Loop

Inputs

Faint Display?

Yes

Some problems could be

temporarily solved by power

cycling the unit. Please call

factory if this problem persists.

Display

Working?

Yes

RetestYes

HART

Communications

OK?

Voltage Above

36 Volts?

Voltage

< 11V IS or

14.5V XP?

2 1

3See page 12

See page 11

MAINTENANCE

TROUBLESHOOTING FLOWCHART (LCD version)

Check Loop

Current at Terminal

Board

Loop Current

Above 23 mA?

Remove Electronic

Module

Loop Current

Above 1 mA?

Replace Terminal

Board

Replace Electronic

Module

Yes Yes

Failure to Operate

with Correct Loop

Inputs

Display

Working?

Yes

Retest Unit

Good

Display

Key Board

Responds?

Replace Electronic

Module

Check Loop

Current at Wiring

Board

Loop Current

22 - 4.0 mA? Adjust 4 and 20 mA

Unit has

HART?

HART

Working?

Yes

Yes No

Yes

Address

Correct? Correct Address

Replace Electronic

Module

Yes

Unit with Display

Communicates

No Yes

Reseat Boards Display

Working? Retest

Yes

See page 11

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