Mahindra SCORPIO 2014 Bedienungsanleitung

DIAGNOSTIC MANUAL

IMMOBILISER

SCORPIO mHAWK/m2DiCR

S10/S8/S6+/S6/S4/S2

MAN - 00281

REVISION-

DEC 2014-

Published by - Service Engineering

Technical Hub

THE NEW GENERATION

NOTHING ELSE WILL DO

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

CONTENTS

HOW TO USE THIS MANUAL…………………………………………………………………………………………………………03

OVERVIEW OF THE VEHICLE COMMUNICATION NETWORK……………………………………………………04

WARRANTY & OTHER INFORMATION………………………………………………………………………………………….06

KEY ASSIGNMENT GUIDELINE……………………………………………………………………………………………………….07

KEY ASSIGNMENT PROCESS………………………………………………………………………………………………………….08

EMS ECU REPLACEMENT ……………………………………………………………………………………………………………….09

IMMOBILISER ECU REPLACEMENT …………………………………………………………………………………………….10

LIST OF UNAVAILABLE SERVICES …………………………………………………………………………………………………11

INTERMITTENT PROBLEMS……………………………………………………………………………………………………………..11

INDEX OF DTC CODES……………………………………………………………………………………………………………………….16

USING DIAGNOSTIC TOOL ……………………………………………………………………………………………………………….71

TROUBLESHOOTING CHART ……………………………………………………………………………………………………………87

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

HOW TO USE THIS MANUAL

This is a combined immobiliser diagnostic manual for all variants of SCORPIO (mHAWK and

m2DiCR).The manual is divided in to two parts. The first part outlines the procedure to be

followed when any of the components, viz keys, EMS ECU or immobiliser ECU(ICU), needs to be

replaced. The seconds part outlines the trouble shooting process.

The following is the structure of the Immobiliser Diagnostic Manual –

Combination of error codes

Reason

Check lamp status

Vehicle behavior

Probable cause

Trouble shooting steps

The DTCs for immobiliser are generated at the ICU as well as at the engine management

system (EMS) ECU. Hence it is essential that after looking at the DTC at ICU, the DTC at the

EMS ECU should also be checked. Based on the combination of DTCs, the possible causes and

the corrective actions to be taken.

It is also essential to clear the DTCs In both ICU and EMS ECU. The diagnostic manual should

always be used along with the vehicle’s wiring manual (MAN-OO268)

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

OVERVIEW OF VEHICLE COMMUNICATION NETWORK

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

ABBREVIATIONS

EMS Engine Management System

ABS Antilock Braking System

MBFM Mahindra Body Function Module

IC Instrument Cluster

SRS Supplementary Restraint System

IS Infotainment System

HVAC Heating Ventilation and Air Conditioning

RPAS Reverse Park Assist System

ECU Electronic Control Unit

EHCU Electronic Hydraulic Control Unit

WSS Wheel Speed Sensor

EBD Electronic Brake Distribution

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

WARRANTY & OTHER INFORMATION

Replacement of any of the EMS ECU or ICU controller requires approval of the TEKline.

Ensure that a TAR is raised# in the TEKnet website for approval. While raising a warranty

claim, the TAR no should be quoted on the warranty claim.

# Only a trained and certified CoTEK can raise a TAR (in TEKnet website)

RECOMMENDED TROUBLE SHOOTING PROCESS

Customer complaint

Record/Understand Customer Verbatim

-What happened?

-When it happened?

-What was the event before that?

-Does it happen all the time?

-Does it happen only in some condition?

Search for Published quick solution in TEK

net

Perform diagnostic as per Technical

documents

Contact TEKliner with TAR

(Technical Assistance Request)

Visual inspection

-Look for any damage

-Check the fuse, insulators and wiring harness

routing

-Look for signs of oxidation

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

KEY ASSIGNMENT GUIDELINE

Note –only two keys/vehicle possible at any point of time

Duplicate key should be ordered after customer verification by the dealer

Fill up the DKP format ( duplicate key request ) and mail it to [email protected]

Once the new key is received, follow the key assignment process as below.

Key

Additonal key

Not possible

Key lost / stolen/

failure

Reassign Existing

key

Order Mechanical

Key (DKR)

Assign New

Key

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

KEY ASSIGNMENT PROCESS

Whenever the key is replaced and if the vehicle is with keyless entry then the remote learning

has to be performed

Key

Request

•Customer Verification

Key

Order

•Order new key using the Duplicate Key Request (DKR) process.

TPK1

•Select "Key Programming"

•SMART tester will generate Tool Programming Key-1 - Valid for 48 hours.

•Raise a TAR along with Tool Programming Key –1 (TPK1)

ASC1

•TEKline will provide After Sales Code - 1 (ASC1) based on TPK1

•ASC1 is valid until TPK1 is valid.

TPK2

•Based on the ASC1, reassign key. SMART tester will generate Tool Programming

Key –2 (TPK2)

•TPK2 to be provided to TEKliner

ASC2 •TEKline will provide After Sales code -2 (ASC2)

Finish

•CoTEK will enter the ASC2 and complete the Key assignmnet session

•Close TAR

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

EMS ECU REPLACEMENT

For EMS dataset flashing procedure, refer to EMS diagnostic manual.

Order for

blank ECU

FLash the ECU using the

Flash tool with the correct

VIN no and the correct

dataset.

Do the ECU

assignment

process

TPK1

•Select "EMS ECU Programming"

•SMART tester will generate code - Valid for 48 hours.

•Raise a TAR along with Tool Programming Key –1 (TPK1) generated

from SMART tester

ASC1

•TEKline will provide After Sales Code - 1 (ASC1) based on Access

Password

•ASC1 is valid until TPK1 is valid

TPK2

•Based on the entry password, learn EMS ECU. SMART tester will generate

Tool Programming Key –2 (TPK2)

•TPK2 to be provided to TEKliner

ASC2

•TEKline will provide After Sales Code - 2 (ASC2)

Finish

•CoTEK will enter the ASC2 and complete the EMS learning session

•Close TAR

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes

introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in

part of or whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained

IMMOBILIZER ECU (ICU) REPLACEMENT

Order for blank

Immobilizer ECU

Do the Immobilizer

ECU assignment

process

TPK1

•Select "Immobiliser ECU programming"

•SMART tester will generate code - Valid for 48 hours.

•Raise a TAR along with Tool Programming Key –1 (TPK1) generated

from SMART tester

ASC1

•TEKline will provide After Sales Code - 1 (ASC1) based on TPK1

•ASC1 is valid until TPK1 is valid

TPK2

•Based on the ASC1, learn ICU/Reassign keys. SMART tester will generate

Tool Programming Key –2 (TPK2)

•TPK2 to be provided to TEKliner

ASC2

•TEKline will provide After Sales Code - 2 (ASC2)

Finish

•CoTEK will enter the ASC2 and complete the ICU learning session

•Close TAR

DIAGNOSTIC MANUAL

SCORPIO

IMMOBILISER

MAN-00281

DEC 2014/Rev 1

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