Makita BLM430 Handbuch

Model No.

Description

PRODUCT

CONCEPT AND MAIN APPLICATIONS

BLM430, LM430D

430mm Cordless Lawn Mower

460 (18-1/8)

Dimensions: mm (inch)

Width (W)

Height (H)

Length (L) 1,490 (58-3/4)

1,450 (57)

950 (37-1/2)

1,020 (40-1/4)

TECHNICAL INFORMATION

maximum

minimum

maximum

minimum

P 1/ 8

Specification

Standard equipment

Optional accessories

Note: The standard equipment for the tool

shown above may vary by country.

Battery

Charging time (approx.): min.

Soft start

Weight according to

EPTA-Procedure 01/2003*3: kg (lbs)

Capacity: Ah

Cell

Voltage: V 36V

No load speed: min.ˉ¹=rpm*2

Yes

Electric brake Yes

18.1 (39.9)*4,

17.9 (39.4)*5

2.2/ 2.6

Li-ion

580

60 with DC36WA/

22 with DC36RA

3,600

Max output (W)

Socket wrench ........................................ 1

Blade 430 .............................................. 1

Models LM430D, BLM430, (HML01)*1is Cordless Lawn mower equipped

with rotary blade cutting system.

Its main benefits are:

•Environment-friendly with zero emission and minimum noise pollution

•Compatible with both Makita 36V-2.6Ah Li-ion battery BL3626

and 36V-2.2Ah Li-ion battery BL3622A

•Compatible with Battery converters, BCV01 and BCV02

• Adjustable 13 cutting heights from 20mm to 75mm

• The storage space can be saved by standing the machine on its rear

end (See illustrated right.)

• Handle height is adjustable in 2 stages

This product is available in the variations listed below.

Battery 3622A

Battery BL3626

Charger DC36WA

Fast charger DC36RA

Battery converter BCV01

Battery converter BCV02

Cutting width: mm (") 430 (17)

20 - 75 (13/16 - 2-15/16),

13 stages

Cutting height adjustment range: mm (")

*2: No load speed of the cutting tool

*3: with battery, blade, grass bag

*4: for North and Central American countries

*5: All countries except North and Central American countries

Rotary type 2 tooth blade

Blade Type

24.0 (15/16)Inner diameter: mm (")

LM430DWBE

Model No. Type Quantity

Battery

converter

Battery

cover

Battery

BLM430Z

NoLM430DZ No No

BLM430RD 1 No

BLM430RDE 2BL3626 1

BLM430ZX2C No No

HML01C1*11

Charger

BL3622A 1 NoDC36WA

BL3622A 2 1DC36WA

DC36RA

BL3622ADC36WA

BCV02

HML01Z*1No NoNoNo No

LM430DWB

No NoNo NoNo

DC36RA BL3626

Note: All models also include the accessories listed below of "Standard equipment".

810 (32)

(without Rear bag)

460 (18-1/8)

490~500

(19-1/4~19-3/4)

Repair

P 2/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-1. Handle section

[1] NECESSARY REPAIRING TOOLS

DescriptionCode No. Use for

Round bar for Arbor 11-50

(1) Lift and remove Rear bag section from Deck. (Fig. 1)

While holding Handle section (Lower pipe, Upper pipe complete, etc.),

loosen two M6 Thumb screws. (Fig. 1)

Handle section is removed. (Fig. 2)

(2) Remove two Holders 9-19 from Lower pipe.

Remove two M6 Thumb nuts and M6x50 two Cup hex square neck bolts,

and then separate Upper pipe complete from Lower pipe. (Fig. 3)

Lower pipe can be replaced.

(3) Loosen 4x18 Tapping screw, then remove Switch lever case and

Switch lever case cover. (Fig. 4)

(4) Loosen four 4x18 Tapping screws, then remove Switch box cover complete

and Switch box. (Fig. 5)

(5) Remove Tension spring 9, and then separate Lever

and M4x20 Pan head screw with WR (spring washer

and Flat washer) from Switch box and Switch lever.

Upper pipe complete and Lever can be replaced.

(Fig. 6)

1R285

DISASSEMBLING

removing Plane bearing 10 from Front/ Rear wheels

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Fig. 1

Fig. 2

Fig. 3

Fig. 5 Fig. 6

Fig. 4

Lower pipe

Rear bag complete

Deck

M8x35 Thumb screw

(2 pcs.)

Upper pipe complete

Switch lever

Switch box

Switch box cover complete

4x18 Tapping

screw (4 pcs.)

4x18 Tapping

screw

Switch lever case cover

Switch lever case

Switch lever

Lower pipeUpper pipe complete M8x35 Thumb

screw

M8x35

Thumb screw

Holder 9-19 (2 pcs.)

Lower pipe

M6 Thumb nut

(2 pcs.)

Upper pipe complete

Holder 9-19 (2 pcs.)

M6x50 Cup hex square neck bolt

Tension spring 9

Switch lever

Switch box

Lever

M4x20 Pan head

screw with WR

Repair

P 3/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-1. Handle section (cont.)

Assemble Handle section in the reverse order of disassembly.

Note: • Face the top of Lever to the upper side when assembling Lever to Switch lever. (Fig. 7)

While holding the insert nut on lever so as not to separate, assemble Lever to Switch lever with M4x20 Pan head

screw with WR.

• Be careful to the direction of Compression spring 9. Refer to Fig. 6 in the previous page.

• Assemble Lower pipe to Upper pipe complete so that the two holes of Lower pipe come to Switch box side. (Fig. 8)

• Route Power supply cord along Lower pipe, and fix it in the lower holders of two Holders 9-19, then pass it over

Lower pipe near the hinge. (Fig. 8)

ASSEMBLING

Fig. 7 Fig. 8

The holes of Lower pipe

to attach Holders 9-19

The top of Lever

faces the upper side.

Switch lever

Switch box

LeverInsert nut

Holder 9-19

Repair

P 4/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-2. Motor section

(1) Remove Blade.

(2) Pull Lock lever to release the locking of Battery cover complete, and then open Battery cover complete. (Fig. 11)

Remove the hinge of one side carefully, and separate it from Cowling. (Fig. 12)

And then, remove the other hinge in the same way.

(3) Remove Grip A by unscrewing two 5x25 Tapping screws. (Fig. 13)

(4) Remove six 4x18 Tapping screws. Shift Change lever to the position of Cutting height between 40 and 60mm. (Fig. 14)

(5) Pass Terminal housing through the square hole of Cowling without disconnecting the lead wires as drawn in Fig. 15.

Cowling can be removed toward the upper direction. (Fig. 15)

(6) Remove three M6x30 Pan head screws. DC motor can be replaced. (Fig. 16)

REPLACING

Fig. 11

Fig. 13

Fig. 12

Fig. 14

Grip A

Battery cover complete

5x25 Tapping screw

M6x30 Pan head

screw with WR

(3 pcs.)

hinges of Cowling with

Battery cover complete

DC motor

Terminal

housing

Change lever

4x18 Tapping

screw (6 pcs.)

Fig. 15

Fig. 16

Cowling

Terminal housing

Square hole

of Cowling

Repair

P 5/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-3. Change lever section

(1) Remove Cowling. (Refer to the previous page.)

(2) Shift Change lever to the position of grass cutting height 75mm.

(3) Detach the hook of Tension spring 16 from the projection of Deck using long-nose pliers. (Fig. 17)

(4) Put a wood under Deck to raise Wheels from the ground. (Fig. 18)

(5) Unscrew two 4x18 Tapping screws, and separate the pin of Connecting rod from the hole of Change lever,

and then remove Change lever section from Deck toward DC motor side. (Fig. 19)

(6) Remove Change lever cover, and then separate screws, bolt and nut as drawn in Fig. 20.

DISASSEMBLING

ASSEMBLING

Fig. 17

Fig. 20

Fig. 19

Fig. 18

Fig. 21

Long-nose

pliers

hook of

Tension

spring 16

Change lever

Adjust plate

4x18 Tapping screw

(2 pcs.)

Change lever

M6x30

Hex bolt

Sleeve 6

Change

lever

cover

Adjust plate

Compression spring 9

Flat washer 9

Flat washer 4

M6 Hex nut

4x18 Tapping

screw

Assemble Change lever section in the reverse order of disassembly.

Note: Lift Connecting rod and insert the pin into the hole of Connecting rod. (Fig. 21)

4x18 Tapping

screw (2 pcs.)

Connecting rod

Wood

hole of Change lever

pin of Connecting rod

projection of Deck

Repair

P 6/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-4. Wheels

(1) Pull Front wheel caps straight out of Front wheels. (Fig. 22) Remove Rear wheel caps in the same way.

(2) Remove M8 Collared hex nuts and Front wheels from Front shaft. (Fig. 23)

Separate Rear wheels from Rear shaft in the same way.

(3) Tap the edge of each wheel with plastic hammer. Ball bearings 6200ZZ in the wheels are removed. (Fig. 24)

(4) Press each Plane bearing 10 out of the wheels with 1R285 as drawn in Fig. 25.

Assemble each wheel section in the reverse order of disassembly. Refer to Fig. 26.

(1) Remove the assembled part of Lower pipe and Upper pipe complete.

(Refer to [2]-1. Handle section.)

(2) Remove Cowling. (Refer to [2]-2. Motor section.)

(3) Remove the assembled part of Change lever and Adjust plate.

(Refer to [2]-3. Change lever section.)

(4) Remove Front wheels and Rear wheels. (Refer to [2]-4. Wheels.)

As for the specifications for North America, remove two 4x18

Tapping screws and Protective shield. (Fig. 27)

(5) Loosen two M5-8 Hex lock nut and remove Connecting rod. (Fig. 28)

(6) Loosen six 4x18 Tapping screws. Front shaft and Rear shaft can be

removed. (Fig. 29)

DISASSEMBLING

ASSEMBLING

Front wheel cap

Plane bearing 10

M8 Collared hex nut

Front wheel

1R285

Arbor press

Ball bearing

6200ZZ

M8 Collared

hex nut

Front wheel cap

Front

wheel

Front wheel

Ball bearing

6200ZZ

Fig. 22

Fig. 25 Fig. 26

Fig. 23 Fig. 24

Fig. 27

Fig. 29

Fig. 28

[2]-5. Connecting rod, Shafts

M5-8 Hex lock nut (2 pcs.)

on Connecting rod

4x18 Tapping

screw (2 pcs.)

Proactive

shield

[ North America only]

Front shaft

4x18 Tapping screw (4 pcs.)

4x18 Tapping screw (2 pcs.)

Rear shaft

Repair

Circuit diagram

Wiring diagram

P 7/ 8

[2] ASSEMBLY/ DISASSEMBLY

[2]-5. Connecting rod, Shafts (cont.)

Assemble each wheel section in the reverse order of disassembly.

Distinguish Front shaft from Rear shaft by the white paint. (Fig. 30)

Connect Lead wires as drawn below.

Pass them through the square hole of Cowling.

Route Lead wires in Switch box as drawn below so as not to

be pinched between ribs / bosses.

ASSEMBLING

Fig. 30

Fig. D-1

Fig. D-2

Front shaft

Rear shaft

white paint

Lock key

Lead unit

Terminal

Black Orange

Blue

White

Red Yellow

Color index of lead wire’s sheath

DC motor

Switch

Controller

Line filter

Switch lever

Lever

Power

supply

cord M4x20 Pan

head screw

Tension spring 9

Wiring diagram (cont.)

Fig. D-3

P 8/ 8

Terminal

Connect Flag

receptacles as

drawn above.

Be careful to

the directions.

All Connectors, Line filters and Controller must be set in place using ribs on Deck as drawn above.

Be careful not to put any Lead wires on ribs drawn above.

To Switch

Controller

Fix Lead wires (blue) in

these Lead wire holders.

Fix Lead wires (red) in

these Lead wire holders.

DC motor

Lead unit

Fix Lead wires (red, blue) in

these Lead wire holders.

Fix Lead wires (black, white) in

these Lead wire holders.

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