Makita UT 1200 Betriebsanleitung

Model No.

Description

CONCEPT AND MAIN APPLICATIONS

PRODUCT

P 1/ 9

September 2015

Specification

Standard equipment

Optional accessories

345

180

295

Note: The standard equipment may vary by country or model variation.

UT1200

Hand-held Mixer

This powerful 960W, 1-speed mixing tool is absolutely suitable as

step-in mixing machine for professional use.

Up to 30-40 kg / litres it is excellent suitable to cover the needs of

especially painters and tillers for mixing of paint, glue, tile cement etc.

Shank size of tool holder portion

Protection against electric shock

Weight according to

EPTA-Procedure 01/2003: kg

Power supply cord: m (ft)

No load speed: min-1=rpm

Max blade diameter: mm (")

0-590 for 230V

0-550 for 110V

Double insulation

M14

120

H07RN-F, 2x1,0mm², 3,15m, EU-plug = 230V-EU-model

H07RN-F, 2x1,0mm², 3,15m, GB-plug = 230V-GB-model

H07RN-F, 2x1,0mm², 3,15m, 4-h-plug = 110V-GB-model

3.2

N/A

ECHNICAL INFORMATION

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Torque (N·m)

120

110

850

4.7 960 589 16.250/60

4.4 960 575 14.650/60

7.5 463 9.650/60

220

230

240

Current (A)

Dimensions: mm

Width (W)

Height (H)

Length (L)

8.2 50/60 850 485 11.6

4.3 960 594 14.050/60

Capacity (L) 40

OFFICIAL USE

for ASC & Sales Shop

Rated speed: min-1=rpm 0-360 for 230V

0-400 for 110V

Repair Manual

UT1200

P 2/ 9

UT1200

I. General

(a) The mixer should only be repaired byauthorized service center. The following explanations are in

accordance with the spare parts list UT1200.

(b) To avoid

elec

shock, unplug the

ixe

from

the

owe

supply

efo

!Attempting any service!

II.Disassembly of Mixer

1. Motor

Section

•

After disconnecting the machine from the main part, loosen four lens head screw (19) and remove

the gearbox housing incl. needle sleeve (18) from Motor Housing (3).

Before continue disassembling, please make sure to remove grease as shown below for efficient

operation. Please apply grease while assembling the spare parts.

Pair of handle can be disassembled by unscrewing four self-tapping screw (34) and one self-tapping

screw (35). Open the pair of handle halves (30)

P 3/ 9

Now you are able to see switch (10), anti-parasite condenser (11), and line cord (12), two self-tapping

screws (13) and wire locking flange (14).

2. Disassembly of Gearing

Section

To disassemble gear, prepare Round bar and one set of V-Block (1R258). Press down work spindle

(20) with round bar in drilling direction. During this procedure, please take off the intermediate wheel

(26)

To remove grooved ball bearing 6003 2RS (28),make sure to hang the nails of bearing extractor

(1R269) on the side of grooved ball bearing.

Round Bar

Arbor Press

Bearing Extractor

P 4/ 9

Remove 4 cover caps from end of the upper metal bar and four plugs (36).

Attention: Pressing a red circle as shown below with flat headed screw driver makes more efficient to

remove 4 plugs(36).

Remove four Screws (33) (TORX Type). Therefore you are able to separate bow handle (16) from

motor housing (3) while pulling out the interconnecting wire (21).

Release four self-tapping screw (8) with Torx bit T20. Be careful not to lose square (5).

3. Exchange of Carbon brushes

Unscrew disc 4.3(9) and self-tapping screw (17) and then pull out the terminals with round

nose pliers. Now you are able to pull out whole pair of brushes5*8(2).

P 5/ 9

【

Tips of Repair

】

While Pressing fit a bearing, do not press outer race. It may cause extraordinary noise and

rotational motion fault. The correct way is to press inner race at equal power.

UT1200

III.Assembly of Mixer

At first Connect the intermediate wire of pair of brushes (2) to the motor (1) and place the

motor in right half of motor housing (3) Please make sure that silicone plug (4) is replaced

in the hole of motor housing (3).After this, insert the intermediate shaft (27) with

assembled intermediate wheel (26) and the two ball bearings 6003 2RS.

P 6/ 9

Set the grooved ball bearing (28), work spindle (20) and ball bearing (28) into the hole of

gearbox housing (18). And then press the work spindle (20) with arbor press. And then

insert grooved ball bearings (28) with repair tool 1R030 (Bearing setting pipe 25-17.2) and

arbor press. At this time please do not forget to replace the fitting washer (22). Press fit

spindle wheel into gearbox housing (18).

After setting 1set of 1R258 (V block), press fit shaft (27), intermediate wheel (26) and

grooved ball bearing (28).

Press fit grooved ball bearing (28) by arbor press. Then replace gear assembly into motor

housing (3). Please do not forget to place a fitting washer (22) between grooved ball

bearing (28) and spindle wheel (23). Make sure that the square nuts (5) have been

mounted.

P 7/ 9

Assembly of Switch

Connect 2 lines (Blue and white lead wire) into terminals of switch (10) by turning slotted

screw driver clockwise. (Please see the wiring diagram for further information). And then

replace wiring locking flange (14) and screw 2 tapping screws (13) on wiring locking

flange (14).

Place cover cap (30) and screw four self-tapping screws (34) and a self-tapping screw (35).

Place intermediate wire (21) in metal handle holder (16) while mounting it to motor

housing (3). Fix the metal handle holder (16) using the four PT-screws 60 x16(33) and fill

the holes with the four plugs (36)

Place gearbox housing (18) on motor housing (3) and screw four lens head screw (19).

P 8/ 9

3. Wiring Diagram

UT1200

IV. Checklist for testing the machine

➢

Check for correct assembly!

➢

Check the functionalityof the machine!

➢

Test speed-adjustment in different switch positions!

➢

Check isolation of machine with high voltage (1500V)!

V. Grease and Glue

Product: Where used:

Gearbox G

Rhenus MSN 2 120g (4,23oz) inside Gearbox Housing (18)

40g (1,4oz) chamber of motor housing and

thoothing of intermediate wheel

P 9/ 9

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