Malone JonBoat Bedienungsanleitung
*ATTENTION CUSTOMERS*
Thank you for your recent purchase of a Malone trailer.
Please inspect all parts and hardware bags prior to assembly. If
you encounter any missing components please contact us at:
Email:[email protected]
OR
Phone:(207) 774 - 9100 X215
Business Hours: Monday-Friday
9am- 5pm
Thank you from all of us at Malone
MPG461JB
MALONE
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MALONE
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NOTE: BOAT NOT INCLUDED
Important Note
Product Warranty & Registration Form
All information is condential and used exclusively by MALONE only.
MALONE
R
Dear Customer,
Thank you for your purchase of a Malone Product.
In order to be eligible for the Malone Warranty program, we ask that you contact us by email, or
online at one of the following: With-in 30 days of purchase. You can also mail this letter back to the address at
the bottom.
• Online: www.maloneautoracks.com/warranty-registration
We will require the information below.
Here is the information collected:
First Name:
Last Name:
Address:
Address2:
City:
State:
Zip:
Country:
Email:
Phone:
Product Description/Name:
Product MPG# or Serial #
Date Purchased:
Store Where Purchased:
Purchase Price:
Thank you for choosing Malone!
Questions? Call • Tel: 1-207-774-9100 x215
81 County Rd. Ste 1, Westbrook, ME 04092
P: 207.774.9100 F: 207.615.0551
E: sales@maloneautoracks.com W: www.maloneautoracks.com
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Take a few moments and read through these instructions to familiarize yourself with the
step by step assembly process before you begin turning wrenches.
Unpack and sort the components into groups as shown in the following pages.
Then assemble each group in order. Lets get started !!
Required Tools:
• (2) 3/4” wrenches • (2) 9/16” wrenches (a deep socket is recommended)
• Large at blade screw driver • (1) 7/16” wrench
• Razor knife • Pliers
• Small hammer
• Lug wrench
Visit us at maloneautoracks.com
for more ne products and accessories.
Malone JonBoat Trailer Package
Model MPG461JB Assembly Instructions
MPG461JB
MPG460G
Group 1:
Frame
Components
Bag 11462
Group 2:
Axle / Spring
Components Bag 11476
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MPG461JB
Group 4:
Fender Components Bag 11464
Group 3: Lighting Components Bag 11468
Group 5: Coupler Components
Bag 11494
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MALONE
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*ATTENTION CUSTOMERS*
Thank you for your recent purchase of a Malone trailer.
Please inspect all parts and hardware bags prior to assembly. If you encounter any missing
components please contact us at:
Email:[email protected]
OR
Phone:(207) 774 - 9100 X215
Business Hours: Monday-Friday
9am- 5pm
Thank you from all of us at Malone
800-295-0042 ext 206
MPG460G
FRAME ASSEMBLY (Group 1)
1. We assemble the frame on its back to make it easier to install the springs
and axle. Once the springs and axle assembly is installed we will ip the trailer
over to complete the assembly. So rst, layout the frame components upside
down as shown. The spring bracket mounting holes should be facing up. All
the decals should be upside down.
2. Attach the spring
hanger brackets to the
frame. The U shaped
shackle bolt brackets
mount to the front and
the C shaped “slip-
per” brackets mount
to the rear as shown.
Use 3/8” x 1” bolts and
nuts. Assemble with
the nuts on the inside of the frame rails. Fully tighten all 8 bolts now.
3. Identify the hitch end of the tongue
by the 3 holes on the left side. Insert
the small wire protection grommet
into the lower hole where shown,
then push it all the way in till it snaps
in place.
3. Identify the hitch end of the tongue by the 3
holes on the left (drivers) side.
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MPG461JB
4. Pass the wiring harness (with a plug at each end), into the
open end of the tongue, leaving enough excess at the front to
reach the vehicle. NOTE: MAKE SURE YOUR PLUG
MATCHES THE VEHICLE CONNECTION. IF NOT REVERSE
YOUR WIRING HARNESS NOW.
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MPG460G
7. Installing the rear tongue support
bracket. First we lay the tongue back in its
place making sure its upside down. Push
the large wire protection grommet into the
rear tongue support bracket hole, then
pass the wires through the grommet. In-
stall the 4-1/2” long x 1/2” bolt up from the
bottom through the tongue support and tongue. Be careful not to pinch the
wires. Add a washer and nut. Hand tighten only.
8. Bolt the tongue support to the frame
rails using 3/8” x 1” carriage head bolts.
Note the square heads go on the outside
with the square holes in the frame. As-
semble with washers and nuts on the
inside. Hand tighten only.
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6
4. Pass the wiring harness into
the grommet and out the front
end of the tongue as shown.
Stretch out the white wire and
leave an equal length of the
green/brown/yellow wire outside
the grommet as shown. This
length of wires will be the con-
nector to your tow vehicle.
6. Now its time to pass the wire ends thru the tongue.
Make sure the wires are tangle free, then attach a
weight to the end of the wires. A large socket works
great as shown or you could tape a big bolt to the
wires. Tip the tongue up and let gravity work for you.
Feed the wire and let the weight slide through the
tongue pulling the wires with it.
5. Roll this wire so it
doesn’t get accidentally
pulled inside the tongue.
5. Installing the rear tongue support bracket. First we lay the
tongue back in its place making sure it’s upside down. Pass
the wiring through the support bracket hole.
6.Install the 4-1/2” long x 1/2” bolt up from the bottom through
the tongue support and tongue. Be careful not to pinch the
wires. Add washer and nut. Hand tighten only.
7. Bolt the tongue support to the frame rails
using 3/8” x 1” carriage head bolts. Note the
square heads go on the outside with the square
holes in the frame. Assemble with washers and
nuts on the inside.
8. Hand tighten only.
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MPG460G
9. Clamp the frame rails around the
tongue as shown using two 1/2” x
3-1/4” bolts. Use a washer on both
sides. Hand tighten only.
10. Lay the two frame cross members
in between the frame rails. The two
holes in the middle should face DOWN
as shown. Bolt the frame rails to the
cross members using 3/8” x 1” carriage
bolts and nuts, (no washers). The square carriage heads go
to the outside with the square holes in the frame rails. Hand
tighten only.
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10. Lay the two frame cross members
in between the frame rails. The large
Malone decal should be in the rear,
facing upside down. Bolt the frame rails
to the cross members using 3/8” x 1”
carriage bolts and nuts, (no washers).
The square heads go to the outside
with the square holes in the frame rails.
Hand tighten only
MPG461JB
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MPG460G
11. TIME TO TIGHTEN
FRAME BOLTS: Its important to
follow this tightening sequence in order
to insure the trailer will be straight after
everything is tight.
A) Tighten the 8 nuts holding the ends
of the two cross members.
C) Tighten the two tongue bolts
snug to the frame rails.
DON”T overtighten, you will just
crush the tongue.
B) Tighten the rear tongue support bracket. Check that
you installed washers under the 4 nuts as shown. Evenly
tighten the 4 nuts.
B) Tighten the rear tongue support
bracket. Check that you install
washers under the 4 nuts as
shown. Evenly tighten the 4 nuts.
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1
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