Manitowoc QuietQube Indigo Series Bedienungsanleitung

Technician’s

Handbook

This manual is updated as new information and models

are released. Visit our website for the latest manual.

www.manitowocice.com

America’s #1 Selling Ice Machine

Indigo™ Series

QuietQube Ice Machines

Part Number STH026 2/12

Manitowoc

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Indigo_Model_Tech.book Page 2 Monday, February 20, 2012 1:17 PM

Safety Notices

As you work on Manitowoc equipment, be sure to pay

close attention to the safety notices in this handbook.

Disregarding the notices may lead to serious injury

and/or damage to the equipment.

Throughout this handbook, you will see the following

types of safety notices:

Procedural Notices

As you work on Manitowoc equipment, be sure to read

the procedural notices in this handbook. These notices

supply helpful information which may assist you as

you work.

Throughout this handbook, you will see the following

types of procedural notices:

!Warning

Text in a Warning box alerts you to a potential

personal injury situation. Be sure to read the

Warning statement before proceeding, and work

carefully.

!Caution

Text in a Caution box alerts you to a situation in

which you could damage the equipment. Be sure

to read the Caution statement before proceeding,

and work carefully.

Important

Text in an Important box provides you with

information that may help you perform a

procedure more efficiently. Disregarding this

information will not cause damage or injury, but it

may slow you down as you work.

Indigo_Model_Tech.book Page 3 Monday, February 20, 2012 1:17 PM

NOTE: Text set off as a Note provides you with simple,

but useful, extra information about the procedure you

are performing.

Read These Before Proceeding:

!Caution

Proper installation, care and maintenance are

essential for maximum performance and trouble-

free operation of your Manitowoc equipment. If

you encounter problems not covered by this

handbook, do not proceed, contact Manitowoc

Foodservice. We will be happy to provide

assistance.

Important

Routine adjustments and maintenance

procedures outlined in this handbook are not

covered by the warranty.

!Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been

misused, abused, neglected, damaged, or

altered/modified from that of original

manufactured specifications.

We reserve the right to make product

improvements at any time. Specifications and

design are subject to change without notice.

Indigo_Model_Tech.book Page 4 Monday, February 20, 2012 1:17 PM

Part Number STH026 2/12 5

Table of Contents

General Information

How to Read a Model Number . . . . . . . . . 11

Head Sections . . . . . . . . . . . . . . . . . . . 11

ICVD Condensing Units . . . . . . . . . . . . . . 12

Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . 12

Model/Serial Number Location . . . . . . . . 13

Model Numbers . . . . . . . . . . . . . . . . . . . . . 14

QuietQube® Models . . . . . . . . . . . . . . 14

Ice Machine Warranty Information . . . . . 15

Owner Warranty Registration Card . . . 15

Commercial Warranty Coverage . . . . . 16

Residential Ice Machine Limited Warranty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installation

Stacking Two Ice Machines on a

Single Storage Bin . . . . . . . . . . . . . . . 23

Ice Deflector . . . . . . . . . . . . . . . . . . . . 23

Location of Ice Machine . . . . . . . . . . . . . . 24

Head Section . . . . . . . . . . . . . . . . . . . . 24

Ice Beverage Models . . . . . . . . . . . . . 25

Location of ICVD Condensing Units . . . . 26

Clearance Requirements . . . . . . . . . . . . . 27

Ice Machine Heat of Rejection . . . . . . . . . 28

I1470C/I1870C/I2170C

Installation on a Manitowoc Bin . . . . . . . 29

Ice Machine on a Dispenser Installation 30

Lineset Applications . . . . . . . . . . . . . . . . 31

QuietQube® Remote Condensing Unit 32

Additional Refrigerant Charge For

51’ to 100’ Line Sets . . . . . . . . . . . . . . 33

Calculating Allowable Lineset Distance 34

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6 Part Number STH026 2/12

Component Identification

I Model Single Evaporator Models . . . . . 37

Ice Beverage Models . . . . . . . . . . . . . . . . 38

ICVD0695/ICVD0895/ICVD1095/ICVD1195/

ICVD1295/ICVD1495 . . . . . . . . . . . . . . . . . 39

ICVD1895/ICVD2195 . . . . . . . . . . . . . . . . . 40

Maintenance

Cleaning and Sanitizing . . . . . . . . . . . . . 41

General . . . . . . . . . . . . . . . . . . . . . . . . 41

Cleaning/Sanitizing Procedure . . . . . . 43

Preventative Maintenance Cleaning Proce-

dure . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Exterior Cleaning . . . . . . . . . . . . . . . . 43

Cleaning / Sanitizing Procedure . . . . . . . 44

Cleaning Procedure . . . . . . . . . . . . . . 44

Sanitizing Procedure . . . . . . . . . . . . . 47

Parts Removal for Cleaning/Sanitizing 50

Operation

Control Panel Features . . . . . . . . . . . . . . 61

Buttons . . . . . . . . . . . . . . . . . . . . . . . . 61

Display Panel . . . . . . . . . . . . . . . . . . . 62

Menu Navigation Overview . . . . . . . . . . . 63

Display Panel Navigation . . . . . . . . . . . . 64

Alerts and Messages . . . . . . . . . . . . . . . . 66

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . 67

Machine Info Menu . . . . . . . . . . . . . . . . . 68

Password Entry . . . . . . . . . . . . . . . . . . . . 69

Reset Password To Factory Defaults . 71

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Part Number STH026 2/12 7

Set-Up Menu . . . . . . . . . . . . . . . . . . . . . . . 72

Language . . . . . . . . . . . . . . . . . . . . . . 72

Time & Date . . . . . . . . . . . . . . . . . . . . 72

Time Configuration . . . . . . . . . . . . . . . 74

Units . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Ice Clarity . . . . . . . . . . . . . . . . . . . . . . 75

LCD Brightness . . . . . . . . . . . . . . . . . . 75

Password On . . . . . . . . . . . . . . . . . . . . 76

Edit password . . . . . . . . . . . . . . . . . . . 76

Clean Minder . . . . . . . . . . . . . . . . . . . . 76

IAuCS Runtime . . . . . . . . . . . . . . . . . . 77

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . 77

Water Filter . . . . . . . . . . . . . . . . . . . . . 78

LuminIce™ reminder . . . . . . . . . . . . . . 78

USB Setup . . . . . . . . . . . . . . . . . . . . . 79

Factory Defaults . . . . . . . . . . . . . . . . . 79

Energy Saver Menu . . . . . . . . . . . . . . . . . 80

Ice Program . . . . . . . . . . . . . . . . . . . . . 81

Water Miser . . . . . . . . . . . . . . . . . . . . . 82

Statistics . . . . . . . . . . . . . . . . . . . . . . . 82

Service Menu . . . . . . . . . . . . . . . . . . . . . . 83

Data History . . . . . . . . . . . . . . . . . . . . 84

Real Time Data . . . . . . . . . . . . . . . . . . 85

Diagnostics . . . . . . . . . . . . . . . . . . . . . 87

Manual Harvest . . . . . . . . . . . . . . . . . . 88

Replace Control Board . . . . . . . . . . . . 88

USB Setup . . . . . . . . . . . . . . . . . . . . . 88

Event Log Menu . . . . . . . . . . . . . . . . . 89

Event Log . . . . . . . . . . . . . . . . . . . . . . 90

USB Flash Drive Specifications and Format-

ting . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Upgrading Firmware with a Flash Drive or

Transferring Setup Data To Multiple Ma-

chines . . . . . . . . . . . . . . . . . . . . . . . . . 96

Exporting Data to a Flash Drive . . . . . 98

Safe Operation Mode . . . . . . . . . . . . . 100

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8 Part Number STH026 2/12

Operational Checks . . . . . . . . . . . . . . . . . 101

General . . . . . . . . . . . . . . . . . . . . . . . . 101

Ice Thickness Check . . . . . . . . . . . . . 102

Sequence of Operation . . . . . . . . . . . . . . 103

QuietQube® Models . . . . . . . . . . . . . . 103

Initial Start-Up or Start-Up After

Automatic Shut-Off . . . . . . . . . . . . . . . 103

Freeze Sequence . . . . . . . . . . . . . . . . 104

Harvest Sequence . . . . . . . . . . . . . . . 105

Automatic Shut-Off . . . . . . . . . . . . . . . 106

Restart After Automatic Shut-off . . . . . 106

Safety Timers . . . . . . . . . . . . . . . . . . . 109

Water Assist Harvest Feature . . . . . . . 109

Troubleshooting

Safety Limits . . . . . . . . . . . . . . . . . . . . . . 111

Analyzing Why a Safety Limit Stopped the

Ice Machine . . . . . . . . . . . . . . . . . . . . 112

Safety Limit #1 . . . . . . . . . . . . . . . . . . 113

Safety Limit #2 . . . . . . . . . . . . . . . . . . 114

Troubleshooting By Symptom . . . . . . . . 117

Symptom #1 Ice Machine will not run . 119

Diagnosing a Condensing Unit

That Will Not Run . . . . . . . . . . . . . . . . 123

Symptom #2 Low Production, Long Freeze

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

QuietQube® Models- Freeze Cycle Refrig-

eration System Operational Analysis Tables

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

QuietQube® Models - Freeze Cycle Refrig-

eration System Operational Analysis Table

Procedures . . . . . . . . . . . . . . . . . . . . . 132

Symptom #3 Harvest Problems . . . . . 150

Symptom #3 QuietQube® Models With

ICVD Condensing Units . . . . . . . . . . . 151

Symptom #4 QuietQube® Models With

ICVD Condensing Units . . . . . . . . . . . 155

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Part Number STH026 2/12 9

Component Check Procedures

Electrical Components . . . . . . . . . . . . . . . 159

Control Board, Display board and Touch

Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Control Board Relay Test . . . . . . . . . . 162

USB Flash Drive Specifications and Format-

ting . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Upgrading Firmware with a Flash Drive or

Transferring Setup Data To Multiple Ma-

chines . . . . . . . . . . . . . . . . . . . . . . . . . 165

Exporting Data to a Flash Drive . . . . . 167

Main Fuse . . . . . . . . . . . . . . . . . . . . . . 169

Bin Switch . . . . . . . . . . . . . . . . . . . . . . 170

Water Level Control Circuitry . . . . . . . 173

Ice Thickness Probe (Harvest Initiation)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

High Pressure Cutout (HPCO) Control 181

Low Pressure Cutout (LPCO) Control . 184

Fan Cycle Control . . . . . . . . . . . . . . . . 185

Thermistors . . . . . . . . . . . . . . . . . . . . . 186

Harvest Assist Air Pump . . . . . . . . . . . 190

Compressor Electrical Diagnostics . . . 191

Diagnosing Start Components . . . . . . 193

Refrigeration Components . . . . . . . . . . . 198

Head Pressure Control Valve . . . . . . . 198

Suction Accumulator Operation . . . . . . 204

Recovery/Evacuation/Charging Procedures

QuietQube® Models . . . . . . . . . . . . . . 205

Connections . . . . . . . . . . . . . . . . . . . . 206

Recovery/Evacuation Procedures . . . . 207

Charging Procedures . . . . . . . . . . . . . 208

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10 Part Number STH026 2/12

System Contamination Clean-Up . . . . . . 210

Determining Severity Of Contamination 210

Cleanup Procedure . . . . . . . . . . . . . . 212

Replacing Pressure Controls Without Re-

moving Refrigerant Charge . . . . . . . . 215

Liquid Line Filter-Driers . . . . . . . . . . . 217

Suction Filter . . . . . . . . . . . . . . . . . . . 218

Total System Refrigerant Charge . . . . 219

Charts

Cycle Times/24-Hour Ice Production/

Refrigerant Pressure Charts . . . . . . . . . . 221

I0680C/ICVD0695 . . . . . . . . . . . . . . . 222

IB0690C/ICVD695 . . . . . . . . . . . . . . . 223

I0870C/ICVD895 . . . . . . . . . . . . . . . . 224

IB0890C/ICVD895 . . . . . . . . . . . . . . . 225

I1070C/ICVD1095 . . . . . . . . . . . . . . . 226

IB1090C/ICVD1195 . . . . . . . . . . . . . . 227

I1470C/ICVD1495 . . . . . . . . . . . . . . . 228

I1870C/ICVD1895 . . . . . . . . . . . . . . . 229

I2170C/ICVD2195 . . . . . . . . . . . . . . . 230

Diagrams

Wiring Diagrams . . . . . . . . . . . . . . . . . . . 231

Wiring Diagram Legend . . . . . . . . . . . 231

All ICVD Models Interconnecting wiring 232

I0670C/I0870C/I1070C/I1270C . . . . . 233

IB0690C/IB0890C/IB1090C . . . . . . . . 234

II1400/I1800/I2170 . . . . . . . . . . . . . . . 235

iCVD2095 . . . . . . . . . . . . . . . . . . . . . . 236

Electronic Control Board . . . . . . . . . . . . 237

Refrigeration Tubing Schematics . . . . . 238

Remote Condensing Unit Models . . . . 238

IB Models . . . . . . . . . . . . . . . . . . . . . . 239

Dual Evaporator Models . . . . . . . . . . . 241

I2170C . . . . . . . . . . . . . . . . . . . . . . . . 242

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Andere Handbücher für QuietQube Indigo Series

Inhaltsverzeichnis

Andere Manitowoc Eiswürfelbereiter Handbücher

Manitowoc

Manitowoc Q130 series Gebrauchsanweisung

Manitowoc

Manitowoc Q450 Bedienungsanleitung

Manitowoc

Manitowoc UnderCounter QM45 Gebrauchsanweisung

Manitowoc

Manitowoc Q270 series Bedienungsanleitung

Manitowoc

Manitowoc S1400M Gebrauchsanweisung

Manitowoc

Manitowoc QC0700 Bedienungsanleitung

Manitowoc

Manitowoc RF0244A Bedienungsanleitung

Manitowoc

Manitowoc STH042 7/15 Bedienungsanleitung

Manitowoc

Manitowoc SM Gebrauchsanweisung

Manitowoc

Manitowoc S model Bedienungsanleitung

Manitowoc

Manitowoc 30" Q-MODEL ICE MACHINES MYLAR STRIP 7600153 Bedienungsanleitung

Manitowoc

Manitowoc SM050 Bedienungsanleitung

Manitowoc

Manitowoc QM20 Series Betriebsanleitung

Manitowoc

Manitowoc WELTBILT NEO 310 Bedienungsanleitung

Manitowoc

Manitowoc CNF0201 Bedienungsanleitung

Manitowoc

Manitowoc Q 7628973 Bedienungsanleitung

Manitowoc

Manitowoc NEO Bedienungsanleitung

Manitowoc

Manitowoc PRO MIXER NOX101 Bedienungsanleitung

Manitowoc

Manitowoc Q-DUAL Bedienungsanleitung

Manitowoc

Manitowoc Manitowoc NEO U0140 Series Bedienungsanleitung

Manitowoc

Manitowoc S3000 Bedienungsanleitung

Manitowoc

Manitowoc SM Gebrauchsanweisung

Manitowoc

Manitowoc QC0700 Gebrauchsanweisung

Manitowoc

Manitowoc S1000M Bedienungsanleitung

Beliebte Eiswürfelbereiter Handbücher anderer Marken

Hoshizaki

Hoshizaki KMD-460MWJ Bedienungsanleitung

Sub-Zero

Sub-Zero 315I Gebrauchsanweisung

Kenmore

Kenmore 2217402A Bedienungsanleitung

Cornelius

Cornelius WM600 Betriebsanleitung

GE XPIO43SCSS Bedienungsanleitung

Hoshizaki

Hoshizaki KMD-901MAH Bedienungsanleitung

Whynter

Whynter FIM-450HA Bedienungsanleitung

U-Line

U-Line UMCR014-SC01A Installationshandbuch

Andrew James

Andrew James AJ000522 Bedienungsanleitung

Scotsman

Scotsman CME1356 Bedienungsanleitung

Scotsman

Scotsman ACM 25 Bedienungsanleitung

Kärcher

Kärcher IP 120 Bedienungsanleitung

U-Line

U-Line SS1095 Bedienungsanleitung

Maytag

Maytag MIM1554WRS - Ice Maker Bedienungsanleitung

Hoshizaki

Hoshizaki KM-630MAH Bedienungsanleitung

Princess

Princess Yonanas Bedienungsanleitung

Unold

Unold 48946 Bedienungsanleitung

Electrolux

Electrolux E15IM60GP Bedienungsanleitung