Marson AH-250 Bedienungsanleitung

OPERATION MANUAL

Original Instructions

Nose Assembly not included

Industrial Model AH-250

Pneumatic-Hydraulic Installation Tool

With Forged Aluminum Alloy Oil Cylinder

Install various Nose Assemblies to set Lockbolts,

Structural and Standard/Commercial Blind Rivets

For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing

accessories, or working near the assembly power tool. Failure to do so can result in serious bodily injury.

Only qualified and trained operators should install, adjust or use the assembly power tool.

Do not modify this assembly power tool. Modifications can reduce the effectiveness of safety measures and increase the risks

to the operator.

Do not discard the safety instructions; give them to the operator for reference at any time .

Do not use the assembly power tool if it has been damaged.

Tool shall be inspected periodically to verify that the ratings and markings required, by this part of ISO 11148 are legibly

marked on the tool, and that listed in this manual. The employer/user shall contact the manufacturer to obtain replacement

marking labels when necessary.

INTENDED USE

GLOSSARY OF TERMS AND SYMBOLS

SAFETY PRECAUTIONS

SAFETY INSTRUCTIONS

FEATURES

SPECIFICATIONS

DIMENSIONS

MAIN PARTS

PARTS LIST

OPERATION INSTRUCTIONS

MAINTENANCE

TROUBLESHOOTING

DISPOSAL

PATENTS

3. SAFETY PRECAUTIONS

PAGE INDEX

1. INTENDED USE

1-3

4-5

8-10

11-13

13-17

18-21

10.

11.

12.

13.

14.

This pneumatic-hydraulic installation tool is designed to be driven by the appropriate compressed air pressure for quickly

fastening the work pieces together firmly with a suitable size lockbolt, or with a structural blind rivet on one-side work. The work

pieces to be fastened are various, such as metals, concrete, wood, plastic, leather, canvas and more. The Forged Aluminum

Alloy Hydraulic Cylinder has super strength and excellent durability. The applications are widely used in the production and

repairs of aircraft, automobiles & vehicles, boats, building construction, electric/electronic appliances, etc.

This pneumatic-hydraulic installation tool is designed and produced primarily for the professional users, the non-professional

users must read the operation manual thoroughly, and consult the manufacturer, authorized local agent or distributor for real

understanding. A half hour long hands-on training session with qualified personnel is essential and strongly recommended

before using this tool.

: READ MANUAL carefully prior to

using this tool.

: EYE PROTECTION IS REQUIRED

when using this tool.

: HEARING PROTECTION IS

REQUIRED when using this tool.

: HAND PROTECTION IS REQUIRED

when using this tool.

2. GLOSSARY OF TERMS AND SYMBOLS

WARNING

3.1 SAFETY PRECAUTIONS

Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing,

buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate controls for

these hazards are essential.

Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ”ringing”.

Use hearing protection in accordance with employer's instructions and as required by occupational health and safety regulations.

Operate and maintain the assembly power tool for mechanical fasteners as recommended in the instruction handbook, to

prevent an unnecessary increase in the noise level.

Select, maintain and replace the consumable/part as recommended in the instruction handbook, to prevent an unnecessary

increase in noise.

If the power tool has a silencer, always ensure that it is in place and in good working order when the power tool is being operated.

3.7 NOISE HAZARDS

Disconnect the assembly power tool from the energy source when changing parts or accessories.

Be aware that failure of the work pieces or accessories or even of the parts itself can generate high-velocity projectiles.

Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be assessed

for each use.

The risks to others should also be assessed at any time.

Ensure that the work pieces are securely fixed.

Check that the means of protection from ejection of fastener and/or stem is in place and is operative.

There is possibly forcible ejection of installation mandrels from the front of the assembly power tool.

3.2 PROJECTILE HAZARDS

Use of the tool can expose the operator's hands to hazards, including crushing, impacts, cuts and abrasions and heat. Wear

suitable gloves to protect hands.

Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.

Maintain a balanced body position and secure footing.

Release the start-and-stop device in the case of an interruption of the energy supply.

Use only oils and lubricants recommended by the manufacturer.

Avoid unsuitable postures, as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool.

If the assembly power tool is fixed to a suspension device, make sure that the fixation is secure.

Beware of the risk of crushing or pinching if nose equipment is not fitted.

3.3 OPERATING HAZARDS

When using an assembly power tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other

parts of the body.

While using an assembly power tool, the operator should adopt a comfortable posture whilst maintaining a secure footing and

avoiding awkward or off-balance postures. The operator should change posture during extended tasks; this can help avoid

discomfort and fatigue.

If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness,

burning sensations or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult

a qualified health professional.

3.4 REPETITIVE MOTIONS HAZARDS

Disconnect the assembly power tool from the energy supply before changing the part or accessory.

Use only sizes and types of part, accessories and consumables that are recommended by the manufacturer of assembly

power tool; do not use other types or sizes of accessories, parts or consumables.

3.5 PART AND ACCESSORY HAZARDS

Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and aware

of trip hazards caused by the air line or hydraulic hose.

Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.

The assembly power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with

electric power.

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

3.6 WORKPLACE HAZARDS

The tool must be checked and maintained in a safe working condition at all times.

Do not use the tool outside the intent of design and use.

Do not dismantle the tool without prior reference to this manual.

Any modification to the tool and tool parts shall be prohibited.

Always use original spare parts to ensure safe operation and satisfactory performance.

Be sure to disconnect the tool from air supply before attempting to adjust, change nose assembly or dismantle tool’s parts.

For safety work, the operator and other persons in the vicinity are always required to wear the safety goggles to protect against

spent pin or mandrel ejection.

Be sure to adopt a firm footing or stable position before and during operating the tool.

Do not point the tool towards any person(s) or operator.

Do not operate the tool without firmly installing the nose assembly, adapter (2), retaining nut (1) and the pintail deflector (16).

Do not operate the tool without firmly locking the oil screw plug & sealing washer (7 & 6), noise silencer lock nut (22), valve

end cap (42), air cylinder end cap (49) and air inlet end cap (51).

Be sure to install the correct and recommended nose assembly for perfect installation of lockbolt or structural blind rivet.

The Operating Air Pressure shall not exceed 7.0 bar or 100 psi.

Excessive priming of hydraulic oil in the tool should be avoided.

After setting each lockbolt, to insert the next same size lockbolt’s pin into the anvil insert of nose assembly, and the spent pin

is therefore pushed out of tool through the pintail deflector (16).

After setting each blind rivet, the spent mandrel can be cleared out of tool through the pintail deflector (16) by tilting nose

assembly upwards. So that the spent pins or spent mandrels shall be not jammed in the tool after setting the next lockbolt or

blind rivet.

Take care to ensure the pin’s/mandrel’s sharp end and spent pins/mandrels are not to create any hazards.

Ensure that noise silencer (21) and vent holes do not become blocked or covered, and that air hose is always in good condition.

Always keep the tool and grip (55) dry and clean for the best possible grip and operation.

Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags, etc. in the moving parts of the tool.

When carrying the tool from place to place, always keep hands away from the trigger (25) to avoid inadvertent start up.

Take care to use the tool. Do not drop the tool. Do not use the tool as a hammer or other uses that will damage and wear the tool.

The tool should be examined at regular intervals for function and damage. Any questions regarding the correct operation of

tool and operator safety should consult the manufacturer, authorized local agent or distributor.

4. SAFETY INSTRUCTIONS

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.

Wear warm clothing when working in cold conditions and keep your hands warm and dry.

If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly

power tool, tell your employer and consult a physician.

Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool.

3.8 VIBRATION HAZARDS

Air under pressure can cause severe injury:

Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.

Cold air shall be directed away from hands.

Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed, and Whip Check Safety Cables shall

be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.

Do not exceed the maximum air pressure stated on the tool.

Never carry an air tool by the hose.

The limitations of environmental conditions on Tool are the temperature 0 - 40 ˚C (32 - 104 ˚F),

and Tool can not be used in the water.

Tool weight over 2.0 kg or 4.4 lb is suggested to be supported by two hands, one hand to hold

handle grip and the other hand to support the bottom of Tool, whilst lifting or operating Tool.

Always shut off air supply, drain hose of air pressure, disconnect tool from air supply when not in use, before changing

parts, accessories or when making repairs;

Never direct aim at yourself or anyone else.

(1)

(2)

3.9 SAFETY INSTRUCTIONS FOR PNEUMATIC/PNEUMATIC-HYDRAULIC POWER TOOLS

This pneumatic-hydraulic installation tool features super powerful traction force 5,280 lbf at 90 psi or 23,500 N at 6.2 bar

compressed air pressure, and to be equipped with interchangeable Nose Assemblies for setting various 3/16˝ & 1/4˝ or 4.8 &

6.4 mm lockbolts, such as HUCK ®C6L ®and Magna-Grip ®; and for setting various 3/16˝ & 1/4˝ or 4.8 & 6.4 mm Structural

blind rivets, such as HUCK ®Magna-Lok ®, Magna-Bulb ®, HuckLok ®and Auto-Bulb®. Also, can set various 3/16˝, 1/4˝ &

5/16˝ or 4.8, 6.0 & 8.0 mm Structural and Standard/Commercial blind rivets simply by exchanging different Anvil Inserts

(Nosepieces). The Nose Assembly is not included.

Smart ergonomically design handle to offer balanced and comfortable operation.

Innovative Shock-Reducer Design™ to minimize hand fatigue.

Innovative Noise Silencer Design™ for working pleasure.

Patented Rivet Size Hole Gauge Design™ to eliminate choosing wrong size blind rivet and working nosepiece.

Smart Twin Air Inlets to meet individual operating hobby, such as the right-handed operators or left-handed operators.

Convenient Oil Refill Hole Design™ for quickly refilling the shortage of hydraulic oil.

Pintail Deflector to protect operator’s eyes.

Oil Cylinder Body are made of super strength forged aluminum alloy and Air Cylinder Body are made of high strength

aluminum alloy, the inner walls all have wear-resistant mirror finish for durability.

Oil Piston Rod and Air Piston Rod all have hard chrome plating and wear-resistant mirror finish for speedy motion.

Forged Aluminum Alloy Oil Cylinder with titanium color finish and Powder Coating finish on Aluminum Alloy Air

Cylinder for valuable looking and better scratch-resistance. Laser Logo to add Tool value.

PAHs-Free (non-toxic to hand skin) Soft Plastic Hand Grip for comfortable and safe operation.

5. FEATURES

10.

11.

12.

Traction Force: 5,280 lbf at 90 psi or 23,500 N at 6.2 bar compressed air pressure

Stroke: 0.728˝ or 18.5 mm

Working Compressed Air Pressure: 85 - 100 psi or 6.0 - 7.0 bar

Air Consumption: Approx. 0.2 cuft per lockbolt/rivet or 5.7 liters per lockbolt/rivet

Hydraulic Oil, ISO VG-32 or VG-46: Approx. 40 ml

Working Temperature: 32 - 104 ˚F or 0 - 40 ˚C

Noise Level: Sound Pressure Level, LPA: 74.9dB(A)

Uncertainty: KPA= 3.0 dB

Sound Power Level, LWA: 85.9dB(A)

Uncertainty: KWA= 3.0 dB

Vibration:

Hand-arm vibration value: Less than 2.5 m/s²

Uncertainty : K = 1.5 m/s²

Air Inlet: 1/4˝ PT or 1/4˝ NPT or other specified thread

Hose Size: Inner diameter 3/8˝ or 10 mm

Net Weight: Approx. 5.58 lb or 2.53 kg

Standard Parts: Pintail Deflector (16), 1 Service Tool (52), Hydraulic Oil Injector (53, without Oil), Hydraulic Oil Bottle (54,

without Oil), 360° Double Swivel Air Fitting (56)

Riveting Capacity for HUCK®Lockbolts:

● C6L®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

● Magna-Grip ®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

● Hucktainer

®: 3/8˝ (10 mm)

Riveting Capacity for HUCK®Structural Blind Rivets:

● Magna-Lok ®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

● Magna-Bulb®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm), 5/16˝ (8.0 mm)

● HuckLok®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

● Auto-Bulb®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

● Magna-Tite®: 3/16˝ (4.8 mm), 1/4˝ (6.4 mm)

Remarks:

● This Tool is recommended to install the HUCK®Nose Assemblies.

● This Tool is not recommended for high volume installation of C6L®1/4˝ (6.4 mm) stainless steel lockbolt.

● HUCK®, C6L®, Magna-Grip®, Hucktainer

®, Magna-Lok®, Magna-Bulb®, HuckLok®, Auto-Bulb®and Magna-Tite®are

the registered trade marks of HUCK®.

Riveting Capacity for various Structural and Standard/Commercial Blind Rivets:

MARSON®Universal Nose Assembly 8™ (MUNA 8™): 3/16˝ (4.8 mm) & 1/4˝ (6.4 mm) Structural Blind Rivets such as

HUCK®various Structural Blind Rivets, MARSON®Klik-Lock™ and T-Rivet/Klik-Split®,AVDEL®Monobolt®, Interlock®, Hemlok®;

and 3/16˝ (4.8 mm) & 1/4˝ (6.4 mm) Standard/Commercial Blind Rivets.

Remarks:

● MUNA 8

™

can set various Structural and Standard/Commercial Blind Rivets simply exchanging different Anvil Inserts (Nosepieces).

●

AVDEL®Monobolt®, Interlock®and Hemlok®are the registered trade marks of AVDEL®.

10.

11.

12.

13.

14.

15.

6. SPECIFICATIONS

HUCK ®Lockbolt Nose Assembly

HUCK ®Structural Blind Rivet Nose Assembly

HUCK®99-3003 Nose Assembly can set: C6L®3/16˝ (4.8 mm)

HUCK®99-3006 Nose Assembly can set: C6L®1/4˝ (6.4 mm)

HUCK®99-3201 Nose Assembly can set: Magna-Grip®3/16˝ (4.8 mm)

HUCK®99-3204 Nose Assembly can set: Magna-Grip®1/4˝ (6.4 mm)

HUCK®99-3464 Nose Assembly can set: Hucktainer ®3/8˝ (10 mm)

HUCK®99-3303 Nose Assembly can set:

Magna-Lok®, Magna-Bulb®, HuckLok®, Auto-Bulb ®3/16˝ (4.8 mm)

HUCK®99-3305 Nose Assembly can set:

Magna-Lok®, Magna-Bulb®, HuckLok®, Auto-Bulb®1/4˝ (6.4 mm)

HUCK®99-3307 Nose Assembly can set: Magna-Bulb® 5/16˝ (8.0 mm)

HUCK®99-3487-6MT Nose Assembly can set: Magna-Tite®3/16˝ (4.8 mm)

HUCK®99-3487-8MT Nose Assembly can set: Magna-Tite®1/4˝ (6.4 mm)

MARSON ®Universal Blind Rivet Nose Assembly 3/16˝ ~

1/4˝ (MUNA 8™), with Quick-Change Collet Assembly

MARSON®Universal Nose Assembly 3/16˝~1/4˝ (MUNA 8™) can set:

1) Various 5/32˝ (4.0 mm), 3/16˝ (4.8 mm) & 1/4˝ (6.4 mm) Structural Blind Rivets

2) Various 5/32˝ (4.0 mm), 3/16˝ (4.8 mm) & 1/4˝ (6.4 mm) Standard/Commercial

9/16" or 14 mm

WRENCH COLLET EXTENSION

1/4" HEX WRENCH

Fasten

Loosen

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY

Lock

9/16"

HEX COLLET UNITIZED CHUCK JAWS

SPACER

EXTENSION O-RING

COLLET ASSEMBLY

FOLLOWER SPRING CAP O-RINGCHUCK JAWS

EXTENSION

COLLET

9/16"

HEX

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY COLLET ASSEMBLY

9/16" or 14 mm

WRENCH COLLET EXTENSION

1/4" HEX WRENCH

Fasten

Loosen

Lock

COLLET ASSEMBLY

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY

CHUCK

JAWS

COLLET FOLLOWER SPRING REAR COLLET

LOCK

RING

LOCK

RING

SPRING EXTENSION

LOCK

WASHER

ANVIL INSERT

(NOSEPIECE)

ANVIL HOLDER

ANVIL ASSEMBLY QUICK-CHANGE COLLET ASSEMBLY

7. DIMENSIONS

Nose Assembly not included

HUCK®Type

Nose Assembly

ø4.17

UNIT: INCH

ø0.75

ø1.18

5.10

9.31

1.43

13.66

ø1.18

ø0.94

MARSON®Universal

Nose Assembly

3/16˝~1/4˝ (MUNA 8™)

8. MAIN PARTS

Air Cylinder

Grip

Oil Cylinder

Air Inlet

End Cap

Pintail

Deflector

Retaining

Nut

6 & 7,

Oil Refill

Hole

Hanging

Bracket

Adapter HUCK®Type

Nose

Assembly

49 Air Cylinder End Cap

Air Inlet

27 Trigger Lever

Trigger

33AY Valve

Assembly

Noise

Silencer

Lock Nut

Air Cylinder End Cap,

with Patented

RIVET SIZE HOLE

GAUGE Design™ and

NOSEPIECES

STORAGE Design™

Structural

Blind Rivet

Lockbolt

Rivet

Body

Rivet

Flange

Collar

Rivet

Mandrel

Rivet

Body

Rivet

Flange

Rivet

Mandrel

Standard/

Commercial

Blind Rivet

Structural

Blind Rivet

Rivet

Body

Rivet

Flange

Rivet

Mandrel

Rivet

Body

Rivet

Flange

Rivet

Mandrel

Standard/

Commercial

Blind Rivet

MARSON

Universal

Nose Assembly 3/16˝~1/4˝

(MUNA 8™)

9. PARTS LIST

HUCK®Lockbolt Nose Assembly

HUCK®Structural Blind Rivet Nose Assembly

9/16"

HEX

COLLET

UNITIZED CHUCK JAWS

SPACER

EXTENSION

O-RING

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY COLLET ASSEMBLY

FOLLOWER

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY COLLET ASSEMBLY

9/16"

HEX

COLLET

CHUCK JAWS

SPRING

EXTENSION

O-RING

CAP

NOTE: Nose Assembly is not included

8AY (8~10)

50 51

45 46AY

(43~47)

33AY

(32~42)

25AY

(25~31)

5AY (3~7+17+18+55)

5453

MARSON ®Universal Nose Assembly 3/16˝~1/4˝

(MUNA 8™), with Quick-Change Collet Assembly

NOTE: Nose Assembly is not included

CHUCK

JAWS

COLLET FOLLOWER SPRING REAR COLLET LOCK

RING

LOCK

RING

SPRING EXTENSION

LOCK

WASHER

ANVIL INSERT ANVIL HOLDER

ANVIL ASSEMBLY QUICK-CHANGE COLLET ASSEMBLY

9. PARTS LIST

NO.

Retaining Nut

Adapter

Oil Cylinder O-ring, Front Part

Oil

Cylinder Back-up Ring, Front Part

Oil Cylinder Frame

Sealing Washer

Oil Screw Plug

Oil Cylinder Assembly

(3~7+17+18+55)

Oil Piston

Oil Piston O-ring

Oil Piston Back-up Ring

Oil Piston Assembly (8~10)

Large Return Spring

Small Return Spring

Hanging Bracket O-ring

Hanging Bracket

Oil Cylinder End Cap

Pintail Deflector

Oil Cylinder O-Ring, Lower Part

Oil Cylinder Back-Up Ring, Lower Part

Air Cylinder

Positioning Screw

Noise Silencer

Noise Silencer Lock Nut

Oil Cylinder Lock Nut

Lock Nut O-Ring

Trigger

Trigger Link

Trigger Lever

Upper Link Pin

Lower Link Pin

PART NO.

PART NAME NO.

PART NO.

PART NAME

5AY

8AY

25AY

33AY

46AY

M96530

M96531

M96591

M96532

M96533

M96534

M96535

M96536

M96537

M96538

M96539

M96540

M96541

M96542

M96592

M96543

M96544

M96545

M96546

M96547

M96593

M96548

M96549

M96550

M96551

M96552

M96553

M96554

M96555

M96556

M96557

Trigger Pin

Lever Pin

Trigger Assembly (25~31)

Valve Pusher Upper O-ring

Valve Pusher

Valve Pusher Lower O-ring

Valve Pusher Spring

Valve Sleeve O-ring

Valve Sleeve

Valve Ball O-ring

Valve Ball

Valve Spring

Valve End Cap O-ring

Valve End Cap

Valve Assembly (32~42)

Buffer Ring

Air Piston Ring

Air Piston Rod

Air Piston

Air Piston Lock Nut

Air Piston Assembly (43~47)

Air Cylinder End Cap O-ring

Air Cylinder End Cap

Air Inlet End Cap O-ring

Air Inlet End Cap

Wrench 2712

Hydraulic Oil Injector (without Oil)

Hydraulic Oil Bottle (without Oil)

Grip

360° Double Swivel Air Fitting

MUNA 8™ Universal Nose Assembly 3/16˝~1/4˝

M96501

M96502

M96503

M96504

M96505

M96506

M96507

M96590

M96508

M96509

M96510

M96594

M96511

M96512

M96513

M96514

M96515

M96516

M96517

M96518

M96519

M96520

M96521

M96522

M96523

M96524

M96525

M96526

M96527

M96528

M96529

•

1) • Means wear parts.

2) Order Example: M96503 Oil Cylinder O-ring, 6 pcs.

3) Part No. M96552 Wrench 2712: For Part No. M96501 Retaining Nut, M96502 Adapter and M96549 Air Cylinder End Cap.

4) Part No. M96523 Oil Cylinder Lock Nut needs to replace a new one after repeatedly fastening 3 ~ 4 times.

5) Part No. M96524 Lock Nut O-Ring needs to replace a new one when dismantling Part No. M96523 Oil Cylinder Lock Nut.

6) Part No. M96557 MUNA 8™ MARSON®UNIVERSAL NOSE ASSEMBLY 3/16˝~1/4˝ is an optional part.

REMARKS:

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