MasterForce 241-0835 Bedienungsanleitung

241-0835

ROUTER

For questions / comments, technical assistance or repair parts –

Please Call Toll Free: 1-866-917-4374. (M-F 8:30am-5:00pm Est.)

OPERATOR’S MANUAL

CAUTION: To Reduce The Risk Of Injury, User Must Read And

Understand Operator’s Manual. Save These Instructions For Future

Reference.

TABLE OF CONTENTS

Safety Symbols......................................................... Page 2

Safety Instructions ...................................................... Page 3

Overview/Speciﬁcations ................................................. Page 7

Assembly ............................................................. Page 8

Operation ............................................................ Page 13

Maintenance .......................................................... Page 25

Troubleshooting ....................................................... Page 26

Warranty ............................................................. Page 30

Page 2

SAFETY SYMBOLS

Some of these following symbols may be used on this tool. Please study them and learn their

meaning. Proper interpretation of these symbols will allow you to operate the tool better and

more safely.

WARNING: To ensure safety and reliability, all repairs should be performed by a

qualied service technician.

Symbol Name Designation / Explanation

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watts Power

∿Alternating current Type of current

�Direct current Type or characteristic of current

noNo-load speed Rotational speed at no load

lbs Pounds Weight

Class II construction Double insulated construction

.../min Per minute Revolutions, strokes, surface speed

orbits, etc., per minute

Wear safety goggles WARNING: The operation of any

power tool can result in foreign objects

being thrown into your eyes, which can

result in severe eye damage. Before

beginning power tool operation, always

wear safety goggles or safety glasses

with side shields and a full-face shield

when needed. We recommend a Wide

Vision Safety Mask for use over eye-

glasses or standard safety glasses with

side shields. Always use eye protection

which is marked to comply with

ANSI Z87.1.

Page 3

The purpose of safety symbols is to attract your attention to possible dangers. The

safety symbols, and the explanations with them, deserve your careful attention and

understanding. The symbol warnings do not, by themselves, eliminate any danger. The

instructions and warnings they give are no substitutes for proper accident prevention

measures.

WARNING: Be sure to read and understand all safety instructions in this manual,

including all safety alert symbols such as “DANGER,” “WARNING,” and “CAUTION”

before using this tool. Failure to following all instructions listed below may result in

electric shock, re, and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.

May be used in conjunction with other symbols or pictographs.

DANGER: Indicates an imminently hazardous situation, which, if not avoided,

will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation, which, if not avoided,

could result in minor or moderate injury.

NOTICE:

(Without Safety Alert Symbol) Indicates a situation that may result in property

damage.

SAVE THESE INSTRUCTIONS!

SAFETY INSTRUCTIONS

Page 4

GENERAL POWER TOOL SAFETY WARN-

INGS

WARNING: Read all safety

warnings and all instructions. Failure to

follow the warnings and instructions may

result in electric shock, ﬁre and/or serious

injury.

Save all warnings and instructions for

future reference.

The term “power tool” in the warnings refers

to your mains-operated (corded) power tool

or battery-operated (cordless) power tool.

WORK AREA SAFETY

1. Keep work area clean and well lit.

Cluttered and dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of

ammable liquids, gases or dust. Power

tools create sparks which may ignite the

dust or fumes.

3. Keep children and bystanders away

while operating a power tool. Distractions

can cause you to lose control

ELECTRICAL SAFETY

1. Power tool plugs must match the

outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed

(grounded) power tools. Unmodiﬁed plugs

and matching outlets will reduce risk of

electric shock.

2. Avoid body contact with earthed

or grounded surfaces, such as pipes,

radiators, ranges and refrigerators. There

is an increased risk of electric shock if your

body is earthed or grounded.

3. Do not expose power tools to rain or

wet conditions. Water entering a power tool

will increase the risk of electric shock.

4. Do not abuse the cord. Never use the

cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil,

sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric

shock.

5. When operating a power tool outdoors,

use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

6. If operating a power tool in a damp

location is unavoidable, use a ground-fault

circuit interrupter (GFCI) protected supply.

Use of a GFCI reduces the risk of electric

shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing

and use common sense when operating a

power tool. Do not use a power tool while

you are tired or under the inuence of

drugs, alcohol or medication. A moment of

inattention while operating power tools may

result in serious personal injury.

2. Use personal protective equipment.

Always wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce

personal injuries.

3. Prevent unintentional starting. Ensure

the switch is in the off-position before

connecting to power source and/or battery

pack, picking up or carrying the tool.

Carrying power tools with your ﬁnger on the

switch or energising power tools that have

the switch on invites accidents.

4. Remove any adjusting key or wrench

before turning the power tool on. A wrench

or a key left attached to a rotating part of the

power tool may result in personal injury.

5. Do not overreach. Keep proper footing

and balance at all times. This enables better

control of the power tool in unexpected

situations.

6. Dress properly. Do not wear loose

clothing or jewellery. Keep your hair,

clothing and gloves away from moving

parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

7. If devices are provided for the

connection of dust extraction and

collection facilities, ensure that these are

connected and properly used. Use of these

devices can reduce dust-related hazards.

SAFETY INSTRUCTIONS

Page 5

SAFETY INSTRUCTIONS

POWER TOOL USE AND CARE

1. Do not force the power tool. Use the

correct power tool for your application.

The correct power tool will do the job better

and more safely at the rate for which it was

designed.

2. Do not use the power tool if the switch

does not turn it on and off. Any power tool

that cannot be controlled with the switch is

dangerous and must be repaired.

3. Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any adjustments,

changing accessories, or storing power

tools. Such preventive safety measures

reduce the risk of starting the power tool

accidentally.

4. Store idle power tools out of the reach

of children and do not allow persons

unfamiliar with the power tool or these

instructions to operate the power tool.

Power tools are dangerous in the hands of

untrained users.

5. Maintain power tools. Check for

misalignment or binding of moving parts,

breakage of parts and any other condition

that may affect the power tool’s operation.

If damaged, have the power tool repaired

before use. Many accidents are caused by

poorly maintained power tools.

6. Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are

easier to control.

7. Use the power tool, accessories,

tool bits, etc. in accordance with these

instructions, taking into account the

working conditions and the work to be

performed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

SERVICE

1. Have your power tool serviced by a

qualied repair person using only identical

replacement parts. This will ensure that the

safety of the power tool is maintained.

SAFETY GUIDELINES FOR

ROUTERS

1. Hold the power tool by insulated

gripping surfaces only, because the cutter

may contact its own cord. Cutting a “live”

wire may make exposed metal parts of the

power tool “live” and could give the operator

an electric shock.

2. Use clamps or another practical way

to secure and support the workpiece to a

stable platform. Holding the work by your

hand or against the body leaves it unstable

and may lead to loss of control.

ADDITIONAL SAFETY GUIDE-

LINES FOR ROUTERS

1. Always make sure the work surface is

free from nails and other foreign objects.

Cutting into a nail can cause the bit and the

tool to jump and damage the bit.

2. Never hold the workpiece in one hand

and the tool in the other hand when in use.

Never place hands near or below cutting

surface. Clamping the material and guiding

the tool with both hands is safer.

3. Never lay workpiece on top of hard

surfaces, like concrete, stone, etc...

Protruding cutting bit may cause tool to

jump.

4. Always wear safety goggles and dust

mask. Use only in well ventilated area.

Using personal safety devices and working

in safe environment reduces risk of injury.

5. Keep handles dry, clean and free from

oil and grease. Slippery hands cannot safely

control the power tool.

6. After changing the bits or making any

adjustments, make sure the collet and

any other adjustment devices are securely

tightened. Loose adjustment device can

unexpectedly shift, causing loss of control,

loose rotating components will be violently

thrown.

7. Never start the tool when the bit is

engaged in the material. The bit cutting

edge may grab the material causing loss of

control of the cutter.

8. Always hold the tool with two hands

during start-up. The reaction torque of the

motor can cause the tool to twist.

Page 6

SAFETY INSTRUCTIONS

9. The direction of feeding the bit into

the material is very important and it

relates to the direction of bit rotation.

When viewing the tool from the top, the

bit rotates clockwise. Feed direction of

cutting must be counter-clockwise. NOTE:

inside and outside cuts will require different

feed direction, refer to section on feeding

the router. Feeding the tool in the wrong

direction, causes the cutting edge of the bit

to climb out of the work and pull the tool in

the direction of this feed.

10. Never use dull or damaged bits. Sharp

bits must be handled with care. Damaged

bits can snap during use. Dull bits require

more force to push the tool, possibly

causing the bit to break.

11. Never touch the bit during or

immediately after the use. After use the bit

is too hot to be touched by bare hands.

12. Never lay the tool down until the motor

has come to a complete standstill. The

spinning bit can grab the surface and pull

the tool out of your control.

13. Never use bits that have a cutting

diameter greater than the opening in the

base.

WARNING: Some dust created by

power sanding, sawing, grinding, drilling

and other construction activities contains

chemicals known to the state of California

to cause cancer, birth defects or other

reproductive harm. Some examples of

these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and

cement and other masonry products,

and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,

depending on how often you do this type

of work. To reduce your exposure to these

chemical: work in a well ventilated area,

and work with approved safety equipment,

such as those dust masks that are specially

designed to ﬁlter out microscopic particles.

14. Your router can also be used in the

router tables listed as below. Carefully

read the Instruction Manuals for the

router tables before operation.

Router Router table

241-0835

(MASTERFORCE

router)

KOBALT: 857432

SKIL: RAS900

BOSCH: 2429294,

2429295

CRAFTSMAN:

37599, 39595,

37610, 37596

PERFORMAX:

2411462

MASTERFORCE:

2410833

Page 7

OVERVIEW

3/64

1/64

Handle

ON/OFF

switch

Fine-

adjustment dial

Depth-indicator

ring

Coarse-

adjustment

button

Dust-extraction

adaptors

Collet wrench

Straight-edge guide

Screws

1/4” collet

sleeve

Hex wrench

Lock nut

Electronic keyboard LED display

screen

Power

indicator

Motor

clamp

Dust-

extraction

adaptor

Spindle

lock

Chip shield

Plunge-depth locking lever

Depth-stop

nut

Depth-stop

rod

Depth-stop turret Base plate

Chip shield

Lock

nut

Fine-adjustment dial

Handle

Base

plate LED worklight

1/2”

collet

Pattern guide

Page 8

SPECIFICATIONS

Rated voltage 120 V~ 60 Hz

Rated power Input 14 A

Max HP 2.5 HP

Speed 10,000–25,000 RPM

Collet capacity 1/4” & 1/2”

Fixed-base range 1-3/4”

Plunge stroke 2”

Base dimension Fixed base 6”; Plunge base 6-11/16”

Inside base diameter 2”

Micro-ﬁne depth 1/64”

Weight 12 lb. 12 oz. (5.8 kg)

ASSEMBLY

WARNING: If any part is broken

or missing, DO NOT attempt to plug in the

power cord or operate the tool until the

broken or missing part is replaced. Failure to

do so could result in possible serious injury.

WARNING: Do not attempt to

modify this tool or create accessories not

recommended for use with this tool. Any

such alteration or modication is misuse

and could result in a hazardous condition

leading to possible serious injury.

WARNING: Your tool should

never be connected to the power source

when you are assembling parts, making

adjustments, installing or removing

blades, cleaning, or when it is not in

use. Disconnecting the tool will prevent

accidental starting, which could cause

serious personal injury.

CONTENTS

Fixed base router, plunge base, 1/2” collet,

1/4” collet sleeve, collet wrench, hex

wrench, straight-edge guide, pattern guide,

(2) dust-extraction adaptors and instruction

manual.

UNPACKING

1. Carefully remove the tool and any

accessories from the carton. Make sure

that all items listed in the packing list are

included.

2. Inspect the tool carefully to make sure

that no breakage or damage occurred

during shipping.

3. Do not discard the packing material

until you have carefully inspected and

satisfactorily operated the tool.

Page 9

ASSEMBLY

SELECTING THE CUTTER BIT

This router comes with 1/2”collet and 1/4”

collet sleeve that accept cutter bits with

1/2” and 1/4” shanks, respectively. The 1/2”

collet is equipped on the tool, the 1/4” collet

sleeve can be installed inside the 1/2” collet.

INSTALLING THE 1/4” COLLET

SLEEVE (FIG. 1-2)

1. Disconnect the plug from the power

supply.

2. Remove the router motor from the

base; refer to the section “REMOVING

MOTOR FROM BASE”.

3. Set the router motor upside down on its

top cap with the collet pointing up.

4. Press the spindle-lock button to engage

and lock the spindle shaft and 1/2”

collet (FIG. 1).

FIG. 1 1/2” collet

Spindle-lock

button

5. Place the wrench (included) on the 1/2”

collet and turn it counterclockwise to

loosen the collet slightly to accept the

cutter bit shank.

6. Insert the 1/4” collet sleeve into the 1/2”

collet assembly as far as it will go (FIG. 2).

FIG. 2

1/4” collet

sleeve

7. With the 1/4” collet sleeve inserted and

the spindle-lock button pressed in to

engage the shaft, place the wrench on

the 1/2” collet and turn it clockwise until

the 1/4” collet sleeve is tightened in it.

REPLACING THE CUTTER BIT

CAUTION: Always ensure that

the tool is switched OFF and unplugged

from the power supply before installing or

removing bits or accessories.

INSTALLING THE CUTTER BIT

(FIG. 3)

1. Disconnect the plug from the power

supply.

2. Remove the router motor from the

base; refer to the section “REMOVING

MOTOR FROM BASE”.

3. Set the router motor upside down on its

top cap, with the collet pointing up.

4. Press the spindle-lock button to engage

and lock the spindle shaft and collet.

5. Place the wrench on the collet and turn

it counterclockwise to loosen the collet

slightly to accept the cutter bit shank.

6. Insert the cutter bit shank into the

collet assembly as far as it will go, then

back the shank out until the cutters are

approximately 1/8” to 1/4” away from

the face of the collet (FIG. 3).

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