McCulloch M125-85F Bedienungsanleitung

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M125-85F

M125-85FH

Oper

ator

′

s manual

Please r

ead the operator’s manual carefully and make sure you

understand the instructions before using the machine.

–

English

KEY

O SYMBOLS

Symbols

These symbols are on the machine and in the instr

uctions.

WARNING! Careless or incorrect use can

result in serious or fatal injury to the

operator or others.

Please read the operator’s manual

carefully and make sure you understand

the instructions before using the machine.

Always wear:

• Approved hearing protection

This product is in accordance with applicable

EC directives.

Reverse

Neutral

Fast

Slow

Stop the engine.

Battery

Choke.

Fuel

Oil level

Cutting height

Backwards

Forwards

Ignition

Warning: rotating parts. Keep hands and

feet clear.

Clutch in

Clutch out

Parking brake

Brake

Clutch

Noise emission to the environment

according to the European Community’s

Directive. The machine’s emission is

speciﬁed in the Technical data chapter and

on the label.

Rotary blades Keep hands and feet

away from under the hood when the

engine is running

Do not use the Rider on ground that

slopes more than 10

Never use the machine if persons,

especially children, or animals, are in the

vicinity

Never carry passengers on the machine

or equipment

Drive very slowly if no cutting unit is ﬁtted

>10

English

–

KEY

O SYMBOLS

Bef

ore and during reversing procedures,

look behind you.

Watch your hands and other body parts

so they do not get caught and crushed

between the belt and belt pulley.

Switch off the engine and take off the

ignition cable before repairs or maintenance

Explanation of warning le

vels

The w

arnings are graded in three levels.

ARNING!

IMPORTANT!

CAUTION!

ARNING! Used if there is a risk of serious

injury or death for the operator or damage to

the surroundings if the instructions in the

manual are not followed.

IMPOR

TANT! Used if there is a risk of injury to the operator

or damage to the surroundings if the instructions in the

manual are not followed.

CAUTION! Used if there is a risk of damage to materials or

the machine if the instructions in the manual are not

followed.

–

English

CONTENTS

Contents

KEY

TO SYMBOLS

Symbols

....................................................................... 2

Explanation of warning levels ...................................... 3

CONTENTS

Contents

...................................................................... 4

INTR

ODUCTION

Dear Customer

, ............................................................ 5

Driving and transport on public roads .......................... 5

Towing .......................................................................... 5

Use .............................................................................. 5

Good service ................................................................ 5

Ser

vice journal

Pre-deliv

ery service ..................................................... 6

After the ﬁrst 8 hours ................................................... 6

SAFETY INSTR

UCTIONS

Saf

ety instructions ........................................................ 7

Driving on slopes ......................................................... 8

Children ....................................................................... 9

Maintenance ................................................................ 9

Transport ...................................................................... 10

WHA

T IS WHAT?

Location of the controls

................................................ 11

PRESENT

ATION

Presentation

................................................................. 12

Cutting unit ................................................................... 12

Seat ............................................................................. 13

Fueling ......................................................................... 13

Release lever ............................................................... 13

ASSEMBL

Assemb

ly ..................................................................... 14

Fit the steering wheel ................................................... 14

Fit the seat ................................................................... 14

Fit cutting unit. .............................................................. 14

Removing the cutting unit ............................................ 15

Charge the battery ....................................................... 15

Connecting the battery ................................................. 15

Driving

Bef

ore starting ............................................................. 16

Start the engine ........................................................... 16

Starting on a slope, manual gearbox ........................... 17

Starting the engine with a weak battery ....................... 18

Driving the Rider .......................................................... 18

Stop the engine ............................................................ 19

Maintenance

Maintenance schedule

................................................. 20

Cleaning ....................................................................... 21

Removing of the machine hoods ................................. 21

Lubrication of drive chain ............................................. 22

Checking the brake ...................................................... 22

Adjusting the throttle wire ............................................ 22

Replacing the air ﬁlter .................................................. 22

Checking the tyre pressure .......................................... 23

Ignition system ............................................................. 23

Fuses ........................................................................... 23

Check the safety system .............................................. 23

Checking the engine’s cooling air intake ...................... 24

Checking the blades ..................................................... 24

Replacing the blades .................................................... 24

Lubrication

Chec

king the engine’s oil level. .................................... 25

Replacing the engine oil ............................................... 25

roubleshooting schedule

Storage

Winter stor

age .............................................................. 27

Service ......................................................................... 27

TECHNICAL D

ATA

EC Declar

ation of Conformity ....................................... 29

English

–

INTR

ODUCTION

Dear Customer

Thank y

ou for choosing a McCulloch Fronmower. McCulloch Front Mower are built to a unique design with a front-mounted cutting

unit. The machine is built to give maximum efﬁciency even in small and conﬁned areas.

This operator’s manual is a valuable document. By following its instructions (on operation, service, maintenance, etc.) you will

signiﬁcantly extend the life of the machine and even its second-hand value.

When you sell your McCulloch, make sure you pass on the operator’s manual to the new owner. Ensure that all service steps are

documented. A well-documented service history reduces the costs of seasonal maintenance and inﬂuences the second-hand

value of the machine. Take the operator’s manual along when the machine is left to the workshop for service.

Driving and transpor

t on public roads

Chec

k the relevant road trafﬁc regulations before driving the machine on a public road. If transporting the machine on another

vehicle always use approved securing devices and make sure that the machine is securely held.

owing

When y

our machine is equipped with a hydrostatic transmission you should only tow the machine over short distances and at a

low speed, otherwise there is a risk of damaging the transmission.

The power transmission must be disengaged when towing, see the instructions under the heading Clutch control.

Use

This r

ide-on mower is designed to mow grass on open and level ground surfaces. In addition, there is a number of accessories

recommended by the manufacturer that broadens the application area. Please contact your dealer for more information about

which accessories are available. The machine may only be used with the equipment recommended by the manufacturer. All other

types of use are incorrect. Compliance with and strict adherence to the conditions of operation, service and repair as speciﬁed by

the manufacturer also constitute essential elements of the intended use.

This machine should be operated, serviced and repaired only by persons who are familiar with its particular characteristics and

who are acquainted with the relevant safety procedures.

Accident prevention regulations, all other generally recognised regulations on safety and occupational medicine, and all road trafﬁc

regulations must be observed at all times.

Any arbitrary modiﬁcations carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury.

Good ser

vice

When y

ou need spare parts or support in questions about service, warranty issues, etc., please consult the retail outlet.

On the machine's rating plate you will ﬁnd the following information:

• The machines type designation.

• The manufacturer’s type number.

• The machine’s serial number.

State the type designation and serial number when ordering spare parts.

–

English

Ser

vice journal

Pre-deliver

y service

Charge the battery for 4 hours at max. 3 amp.

2 Fit steering wheel, seat and any optional equipment. See instructions under the heading Assembly.

3 Check and adjust tyre pressure. (60 kPa, 0.6 bar, 9 psi). See instructions under the heading Technical data.

4 Check that the right amount of oil is in the engine. See instructions under the heading Technical data.

5 Connect battery. See instructions under the heading Assembly.

6 Fill with fuel and start engine.

7 Check that machine does not move in neutral.

8 Check:

Forward drive. Also see under the Drive system section.

Reverse drive. Also see under the Drive system section.

Operation of blades.

Seat safety switch. See the “Checking the safety system” section.

Safety switch for parking brake. See the “Checking the safety system” section.

After the ﬁ

rst 8 hours

Change engine oil See the “Engine oil change” section.

English

–

SAFETY INSTR

UCTIONS

Saf

ety instructions

These instr

uctions are for your safety. Read them carefully.

Insure y

our Rider

•

Check the insurance coverage for your new Rider.

• Contact your insurance company.

• You should have fully comprehensive insurance including:

third party, ﬁre, damage, theft and liability

General use

•

Read all the instructions in this operator’s manual and on

the machine before you start it. Ensure you understand

them and then observe them.

• Learn how to use the machine and its controls safely and

learn to how to stop quickly. Also learn to recognize the

safety decals.

• Only allow the machine to be used by adults who are

familiar with its use.

• Make sure nobody else is in the vicinity of the machine

when you start the engine, engage the drive or drive off.

• Clear the area of objects such as stones, toys, wires, etc.

that may become caught in the blades and be thrown out.

• Look out for the ejector and do not direct it towards

anyone.

• Stop the engine and prevent it from starting before you

clean the cutting unit.

• Remember that the driver is responsible for dangers or

accidents.

• Never carry passengers. The machine is only intended to

be used by one person.

• Always look downwards and backwards before and while

reversing. Keep watch for both large and small obstacles.

• Slow before cornering.

• Switch off the blades when you are not mowing.

• Take care when rounding a ﬁxed object, so that the blades

do not hit it. Never run the machine over foreign objects.

• Only use the machine in daylight or in other well-lit

conditions. Keep the machine at a safe distance from

holes or other irregularities in the ground. Pay attention to

other possible risks.

• Never use the machine if you are tired, if you have

consumed alcohol, if you are taking other drugs or

medication that can affect your vision, judgement or co-

ordination.

• Never use the machine in bad weather, for instance in fog,

in rain, damp or in wet locations,strong winds, intense

cold, risk of lightning, etc.

• Keep an eye on the trafﬁc when working close to a road or

when crossing it.

• Never leave the machine unsupervised with the engine

running. Always stop the blades, apply the parking brake,

stop the engine and remove the keys before leaving the

machine.

ARNING! This machine produces an

electromagnetic ﬁeld during operation. This

ﬁeld may under some circumstances

interfere with active or passive medical

implants. To reduce the risk of serious or

fatal injury, we recommend persons with

medical implants to consult their physician

and the medical implant manufacturer

before operating this machine.

ARNING! This machine can sever hands

and feet as well as throw objects. Failure to

observe the safety instructions can result in

serious injuries.

ARNING! The inside of the mufﬂer contain

chemicals that may be carcinogenic. Avoid

contact with these elements in the event of a

damaged mufﬂer.

ARNING! The engine emits carbon

monoxide, which is a colourless, poisonous

gas. Do not use the machine in enclosed

spaces.

–

English

SAFETY INSTR

UCTIONS

•

Never allow children or other persons not trained in the

use of the machine to use or service it. Local laws may

regulate the age of the user.

• Use hearing protection to minimise the risk of hearing

impairment.

• Never wear loose-ﬁtting clothing, jewellery or similar that

can get caught in moving parts.

• Never use the machine when barefoot. Always wear

protective shoes or protective boots, preferably with steel

toes.

• Make sure that you have ﬁrst aid equipment close at hand

when using the machine.

Driving on slopes

iving on slopes is one of the operations where the risk of

the driver losing control of the machine or of it overturning is

the greatest; this can result in serious injury or death. All

slopes demand extra care. If you cannot reverse up a slope or

if you feel unsure, do not mow it.

This is what y

ou do

•

Remove obstacles such as stones, branches, etc.

• Mow upwards and downwards, not sideways.

• Do not use the machine on ground that slopes more than

• Take extra care if any attachments are ﬁtted that can

change the stability of the machine.

• Avoid starting or stopping on a slope. If the tyres start to

slip, stop the blades and drive slowly down the slope.

• Always drive smoothly and slowly on slopes.

• Do not make any sudden changes in speed or direction.

• Avoid unnecessary turns on slopes, if necessary, turn

slowly and gradually downwards if possible. Drive slowly.

Do not turn the wheel sharply.

•

McCulloch M125-85F:

Select a low gear so that you will

not need to stop to change gear. The machine engine-

brakes even better in low gear.

• Watch out for and avoid driving over furrows, holes and

bumps. It is easier for the machine to overturn on uneven

ground. Tall grass can hide obstacles.

ARNING! You must use approved personal

protective equipment whenever you use the

machine. Personal protective equipment

cannot eliminate the risk of injury but it will

reduce the degree of injury if an accident

does happen. Ask your dealer for help in

choosing the right equipment.

IMPOR

TANT!

Do not drive down slopes with the cutting deck raised.

>10

English

–

SAFETY INSTR

UCTIONS

•

Do not mow too close to edges, ditches or banks. The

machine can suddenly overturn if one wheel comes over

the edge of a steep slope or a ditch, or if an edge gives

way.

• Do not mow wet grass. It is slippery, and tyres can lose

their grip so that the machine skids.

• Do not try to stabilize the machine by putting your foot on

the ground.

• When cleaning the chassis, the machine may never be

driven near verges or ditches.

• When mowing, keep away from bushes and other objects.

• Follow the manufacturer’s recommendations regarding

wheel weights or counterbalance weights to increase

machine stability.

Children

•Serious accidents may occur if you fail to be on your guard

for children in the vicinity of the machine. Children are

often attracted to the machine and mowing. Never

assume that children will remain where you last saw them.

• Keep children away from the area to be mowed and under

close supervision by another adult.

• Keep an eye out and shut off the machine if children enter

the work area.

• Before and during reversing procedures, look behind you

and down for small children.

• Never allow children to ride along. They can fall off and

seriously injure themselves or be in the way for safe

maneuvering of the machine.

• Never allow children to operate the machine.

• Be particularly careful near corners, bushes, trees or

other objects that block your view.

Maintenance

• Stop the engine. Prevent the engine from starting by

removing the ignition key before making any adjustments

or performing maintenance.

• Never ﬁll the fuel tank indoors.

• Fuel and fuel vapour are poisonous and highly ﬂammable.

Be especially careful when handling petrol and engine oil,

as carelessness can result in personal injury or ﬁre.

• Only store fuel in containers approved for the purpose.

• Never remove the fuel cap and ﬁll the fuel tank when the

engine is running.

• Allow the engine to cool before refuelling. Do not smoke.

Do not ﬁll with fuel in the vicinity of sparks or naked

ﬂames.

• Handle oil, oil ﬁlters, fuel and the battery carefully, of

environmental considerations. Follow the local recycling

requirements.

• Electrical shocks can cause injuries. Do not touch cables

when the engine is running. Do not test the ignition

system with your ﬁngers.

• If leaks arise in the fuel system, the engine must not be

started until the problem has been resolved.

• Store the machine and fuel in such a way that there is no

risk that leaking fuel or fumes can cause any damage.

• Check the fuel level before each use and leave space for

the fuel to expand, because the heat from the engine and

the sun may otherwise cause the fuel to expand and

overﬂow.

• Avoid overﬁlling. If you spill petrol on the machine, wipe up

the spill and wait until it has evaporated before starting the

engine. If you spill on your clothing, change your clothing.

• Allow the machine to cool before performing any actions

in the engine compartment.

IMPORTANT!

Wheel weights ﬁtted on the rear wheels are recommended

when driving on slopes for safer steering and improved

manoeuvrability. Consult your dealer concerning the use of

wheel weights if you are unsure. Wheel weights can not be

used on AWD-machines. Use counterweights.

WARNING! The engine and the exhaust

system become very hot during operation.

Risk of burn injuries if touched. When

mowing, keep away from bushes and other

materials in order to avoid a heating effect.

10 – English

SAFETY INSTRUCTIONS

• Take care with battery maintenance. Explosive gases

form in the battery. Never perform maintenance on the

battery while smoking or in the vicinity of open ﬂames or

sparks. This can cause the battery to explode and cause

serious injuries.

• Make sure all nuts and bolts are tightened correctly and

that the equipment is in good condition.

• Do not modify safety equipment. Check regularly to be

sure it works properly. The machine must not be driven if

protective plates, protective covers, safety switches or

other protective devices are not ﬁtted or are defective.

• Observe the risk of injury caused by moving or hot parts if

the engine is started with the engine cover open or

protective cowlings removed.

• Do not change the setting of governors. If you run too fast,

you risk damaging the machine components. See chapter

on Technical data for highest permitted engine speed.

• Never use the machine indoors or in spaces lacking

proper ventilation. Exhaust fumes contain carbon

monoxide, an odourless, poisonous and highly dangerous

gas.

• Stop and inspect the equipment if you run over or into

anything. If necessary, make repairs before starting.

• Never make adjustments with the engine running.

• The machine is tested and approved only with the

equipment originally provided or recommended by the

manufacturer.

• The blades are sharp and can cause cuts. Wrap the

blades or wear protective gloves when handling them.

• Check regularly that the parking brake works. Adjust and

maintain as required.

• Reduce the risk of ﬁre by removing grass, leaves and

other debris that may have fastened on the machine.

Allow the machine to cool before putting it in storage.

Transport

• The machine is heavy and can cause serious crush

injuries. Take extra care when loading it onto or off a

vehicle or trailer.

• Use an approved trailer to transport the machine.

• To secure the machine on the trailer, two approved

tension belts and four wedge shaped wheel blocks should

be used.

Engage the parking brake and tie the tension belts around

stable parts on the machine, e.g. frame or rear wagon.

Secure the machine by tensioning the belts towards the

back and the front of the trailer respectively.

Place the wheel blocks in front of and behind the rear

wheels.

• Check and observe local road trafﬁc regulations before

transporting or driving the machine on roads.

CAUTION!

The parking brake is not sufﬁcient to lock the machine

during transport. Ensure you secure the machine ﬁrmly to

the transporting vehicle.

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