McCulloch M13538 Betriebsanleitung

REPAIR PARTS MANUAL

MODEL NO. M13538 (96011024401)

Lawn Tractor

PRINTED IN U.S.A.

www.mcculloch.biz

532 41 86-08 Rev. 2 04.08.09 TH

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• Model Number - “

M13538 96011024401

”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

STEERING ............................................................................................................10-11

ENGINE.................................................................................................................12-13

SEAT .......................................................................................................................... 14

DECALS..................................................................................................................... 15

MOWER DECK .....................................................................................................16-17

MOWER LIFT............................................................................................................. 18

TRACTOR - MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

SCHEMATIC

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK/WHITE

BLACK

BLUE

BROWN

BLACK

GRAY

BLACK

DIONELOS

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

GA1

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

SCH03

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

STATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

ELECTRICAL

L02

79 21

1 532 16 34-65 Battery 12 Volt 25 Amp

2 874 76 04-12 Bolt Hex Hd 1/4-20 Unc x 3/4

8 532 17 66-89 Battery Box

16 532 17 61-38 Switch Interlock Push-In

21 532 18 37-59 Harness Light w/4152

22 532 00 41-52 Bulb

24 532 12 47-80 Cable Battery 6 Ga. 11"red

25 532 14 61-47 Cable Battery

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 12 47-73 Cable Ground 6 Ga. 12"black

29 532 19 27-49 Switch Seat

30 532 19 33-50 Switch Ign

33 532 41 19-33 Key/Chain

34 532 11 07-12 Switch Light

40 532 19 74-28 Harness Ign

41 871 11 04-08 Bolt Blk Fin Hex 1/4-20

42 532 13 15-63 Cover Terminal Red

43 532 19 25-07 Solenoid

79 532 17 52-42 Socket Asm Bulb Twistlock

90 532 18 04-49 Cover Terminal Battery

92 532 19 66-15 Harness Pigtail Consle ROS

93 532 19 25-40 Screw Plastite 10-14 x 2.0

94 532 19 18-34 Module Reverse ROS

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

ELECTRICAL

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

CHASSIS AND ENCLOSURES

209

142

209

142

209

208 11

208

209

145

206

205

278

Chassis-Elite_Basic_6

212

208

207

159

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

1 532 17 46-19 Chassis

2 532 17 65-54 Drawbar

5 532 15 52-72 Bumper, Hood/Dash

9 532 19 41-97 Dash

10 872 14 06-08 Bolt, Carriage 3/8-16 x 1

11 532 17 49-96 Panel Dash LH

13 532 18 69-52 Panel Slkscr Dash RH

17 532 18 65-80 Hood

18 532 18 49-21 Bumper Hood

24 874 78 06-16 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

25 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

26 873 80 06-00 Nut Lock Hex w/Ins 3/8-16 unc

28 532 18 38-26 Grille

29 532 18 98-37 Lens Grille

30 532 19 45-89 Fender

31 532 13 66-19 Bracket Fender Repl 109873x

33 532 18 25-07 Footrest Pnt LH

34 532 18 25-08 Footrest Pnt RH

35 872 11 06-06 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT

38 532 17 57-10 Bracket Asm. Pivot Mower Rear

39 532 40 78-07 Bracket Pivot

64 532 15 47-98 DashTower

142 532 17 57-02 Plate Reinforcement

145 532 40 91-67 Rod Pivot Chassis/Hood

159 532 18 56-35 Cupholder

205 817 49 06-08 Screw Thdrol 3/8-16 x 1/2

206 532 17 01-65 Bolt Shoulder 5/16-18

207 817 67 05-08 Screw 5/16-18 x 1/2

208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2

209 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16

212 532 18 38-23 Insert Lens Ref.

278 532 41 63-58 Screw #10 x 0.750 BOS Thread

- - 532 00 54-79 Plug Button Blk 359 Dia Choke

- - 532 18 78-01 Plug Dome

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

DRIVE

112

57 120

19 24

253

36 35

212

22 27

113

52 30

32 30

80 4

78 76

150

151

202

120

156

165

168

166

163

159

161

198 158

112

162

169

197

170

116

drive-stlt-D6800_fender_1_r1

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - - - - Transaxle, Dana D6800-2

2 532 14 66-82 Spring Return Brake T/a Zinc

3 532 12 36-66 Pulley Transaxle 18" tires

4 812 00 00-28 Ring Retainer # 5100-62

5 532 12 15-20 Strap Torque 30 Degrees

6 817 00 05-12 Screw 5/16-18 x 3/4

8 532 19 27-06 Rod Shifter

10 876 02 04-16 Pin Cotter 1/8 x 1 Cad

11 532 10 57-01 Washer Plate Shf 388 Sq Hole

13 874 55 04-12 Bolt 1/4-28 Unf Gr 8 W/Patch

14 810 04 04-00 Washer Lock Hvy Helical 1/4

15 874 49 05-44 Bolt Hex Flghd 5/16-18 Gr. 5

16 873 80 05-00 Nut Lock Hx W/Ins 5/16-18 Unc

18 874 78 06-16 Bolt, Fin Hex 3/8-16 Unc x 1 Gr. 5

19 873 80 06-00 Nut Lock 3/8-16 Unc

21 532 10 69-33 Knob

22 532 13 08-04 Rod Brake Blk Zinc 26 840

24 873 35 06-00 Nut Hex Jam 3/8-16 Unc

25 532 10 68-88 Spring Rod Brake 2 00 Zinc

26 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga

27 876 02 04-12 Pin Cotter 1/8 x 3/4 Cad

28 532 17 57-65 Rod Brake Parking

29 532 07 16-73 Cap Brake Parking

30 532 17 49-73 Bracket Mtg Transaxle

32 874 76 05-12 Bolt Hex Hd 5/16-18unc x 3/4

34 532 17 55-78 Shaft Asm Pedal Foot

35 532 12 01-83 Bearing Nylon Blk 629 Id

36 819 21 16-16 Washer 21/32 x 1 x 16 Ga

37 532 12 49-63 Pin Roll 3/16 x 1"

38 532 17 91-14 Pulley Idler Composite

39 872 11 06-22 Bolt Rdhd 3/8-16 Unc x 2-3/4 Gr. 5

41 532 17 55-56 Keeper Belt Retainer Idler

47 532 12 77-83 Pulley Idler V Groove Plastic

48 532 15 44-07 Bellcrank Asm

49 532 12 32-05 Retainer Belt Style Spring

50 872 11 06-12 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5

51 873 68 06-00 Nut Crownlock 3/8-16 Unc

52 873 68 05-00 Nut Crownlock 5/16-18 Unc

53 532 19 96-52 Link Clutch

55 532 10 57-09 Spring Return Clutch 6 75

56 817 06 06-20 Screw 3/8-16 x 1-1/4

57 532 40 16-03 V-Belt Ground Drive

59 532 16 96-91 Keeper Belt Span Ctr

61 817 12 06-14 Screw 3/8-16 x .875

62 532 12 48-72 Cover Pedal Blk Round

63 532 17 54-10 Engine Pulley

64 532 17 39-37 Bolt Hex

65 810 04 07-00 Washer Lock Hvy Hlcl Spr 7/16

66 532 15 47-78 Keeper Belt Engine Foolproof

69 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

70 532 13 46-83 Guide Belt Mower Drive RH

75 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga

76 812 00 00-01 E-ring #5133-75

77 532 12 35-83 Key Square 2 0 x 1845/ 1865

78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga

79 532 12 50-96 Key Woodruff

80 532 13 14-88 Arm Shift Transaxle

81 532 16 55-94 Shaft Asm. Cross Taper

82 532 16 57-11 Spring Torsion Shift

83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga.

84 532 16 62-29 LinkTransaxle

85 532 15 03-60 Nut Lock Center 1/4-28

89 532 19 49-71 Console SVC Shift

96 532 12 47-88 Retainer Spring 1"

112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.

113 532 12 72-85 Strap Torque Lh

116 872 14 06-08 Bolt Rdhd Sq Neck 3/8-16 x 1.00

120 873 90 06-00 Nut Lock Flg 3/8-16

150 532 17 54-56 Spacer Retainer

151 819 13 32-10 Washer 13/32 x 2 x 10

156 532 16 60-02 Washer Srrtd 5/16ID x 1.0 x .125TK

158 532 16 55-89 Bracket Shift Mount

159 532 18 39-00 Hub Shift

161 872 14 04-06 Bolt RDHD SQNK 1/4-20 x 3/4 Gr.5

162 873 68 04-00 Nut Crownlock 1/4-20 UNC

163 874 78 04-16 Bolt Hex Fin 1/4-20 UNC x 1 Gr.5

165 532 16 56-23 Bracket Pivot Lever

166 817 49 05-10 Screw 5/16-18 x 5/8 TT Yellow

168 532 16 54-92 Shoulder Bolt 5/16 -18 x .561

169 532 16 55-80 Plate Fastening

170 532 18 74-14 Keeper Belt T/A

197 532 16 96-13 Nyliner Snap-in 5/8" ID

198 532 16 95-93 Washer Nyl

202 872 11 06-14 Bolt, 3/8 - 16 x 1-3/4 Gr. 5

212 532 14 52-12 Nut Flange Hex Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR-MODEL NUMBER M13538 (96011024401), PRODUCT NO. 960 11 02-44

STEERING

343

40 32

68 67

Steering-stlt_OPP_1

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