McCulloch MC20H42YT Betriebsanleitung

REPAIR PARTS MANUAL

MODEL NO. MC20H42YT (96048002700)

LAWN TRACTOR

01.23.12 BD

532 44 66-64 Printed in the U.S.A.

www.mcculloch.biz

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “TRACTOR”

• MODEL NUMBER - “MC20H42YT (96048002700)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING ............................................................................................................12-13

MOWER DECK .....................................................................................................14-15

MOWER LIFT.............................................................................................................16

SEAT ..........................................................................................................................17

DECALS..................................................................................................................... 18

WARRANTY...............................................................................................................20

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

DER

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

SCHEMATIC

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

ELECTRICAL

79 21

T02S

With 12V Outlet Option

103

With Service Minder Option

4646

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 19 32-28 Box Battery

16 532 17 61-38 Switch Interlock Push-In

21 532 18 37-59 Harness Socket Light w/4152J

22 532 00 41-52 Bulb Light

25 532 41 28-94 Cable Starter

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 19 88-85 Cable, Ground

29 532 40 15-45 Switch, Seat

30 532 19 33-50 Switch, Ignition

33 532 41 19-35 Key/Chain

34 532 11 07-12 Switch Light/Reset

40 532 40 10-98 Harness Ignition Dash/Lift

41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2

42 532 13 15-63 Cover, Terminal

43 532 19 25-07 Solenoid

55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT

71 532 40 04-49 Harness Ignition Chassis/Lift

79 532 17 52-42 Socket Asm Bulb Twistlock

87 532 19 78-02 Switch Interlock Clutch Cable

90 532 43 53-95 Cover Terminal Battery

92 532 19 66-15 Harness Pigtail Console ROS

93 532 19 25-40 Screw Plastite 10-14 x 2.0

94 532 19 18-34 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

CHASSIS

68 68

183

236

235

150

151

130

182

176

175

177

181

194

162

196

287

138

137

130

191

297

205

206

176

chassis-tex_elite sv tv husq_14

189

152

228

194

180

159

139

278

289

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

CHASSIS

5 532 44 68-34 Dash Upper

14 532 43 27-74 Hood

15 532 18 99-82 Lens Elite-Husq Clear LH

18 532 44 52-94 Grille

25 532 18 99-81 Lens Elite-Husq Clear RH

34 532 44 72-53 Plate Engine Welded Chassis

36 817 06 05-12 Screw 5/16-18 x 3/4 Smgml Tap/R

37 532 42 09-86 Fender

68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 tytt

130 532 41 63-58 Screw

137 532 18 49-21 Bumper Hood Large 1 75"

138 532 40 97-30 Cupholder TL Tex 428

139 532 17 18-73 Bolt Shoulder

150 532 43 16-32 Air Duct

151 532 40 78-07 Bracket Pivot Lasr/Elte/Husq LT

152 532 19 95-35 Shield browning w/tex

159 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4

162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc

175 532 19 32-43 Crossmember LT

176 532 40 07-76 Screw #10-24x5/8 Rnd Qudrx Gim

177 532 19 52-27 Bushing Steering YT/GT

180 532 19 54-57 Chass Wldmt TL 12 Ga.

181 532 40 47-96 Bushing Mnt Fend Crgo Blk Tex

182 532 19 30-57 Dash Lower LT ccs

183 874 52 05-20 Bolt Fin Hex 5/16-18 x 1-1/4

189 817 00 05-12 Screw 5/16-18 x 3/4 Smgml Tap/Bl

191 532 18 82-67 Insert Lens Reflective RH

194 873 90 05-00 Nut, Lock Hex Flange 5/16-18 unc

196 532 41 45-79 Console Asm Decklft Bl/Rbt Tlt

205 532 42 47-47 Skirt Side RH

206 532 42 47-48 Skirt Side LH

228 532 19 51-61 Stud Fastner w/'D'anti-Rotatio

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Center Lock 5/16-18 unc

278 532 19 63-94 Bracket Hood/Muffler

287 817 60 04-06 Screw Hex Washead 1/4-20 x 3/8

289 532 43 27-81 Plug Cruise Hook Phone

297 532 41 65-00 Insert Lens Reflective LH

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

DRIVE

161

184

125

226

227

125

80 125

221

225

125

drive-tex_K46_fender_24_r1

211

116

205

116

230

183

205

175

279 176

178

174

166

232

153

233

166

159 15

167

160

188

186

189

187

190

185

159

171

170

216

143

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

DRIVE

KEY PART

NO. NO. DESCRIPTION

1 – – – – – – Transaxle, Tufftorq K46 BA

(408214)(Order parts from

transaxle manufacturer.)

2 532 12 35-83 Key Square

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 41 36-78 Spring, Brake

22 532 19 76-60 Rod Shift

23 532 14 08-45 Knob

29 532 40 38-06 Rod, Brake

33 812 00 00-01 Ring E

35 532 19 77-22 Rod, Brake, Park

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove

56 532 13 09-69 V-Belt, Drive

64 532 19 62-00 Shaft Asm. Pedal Brake Control

70 532 41 13-29 Console

73 874 49 05-40 Bolt 5/16-18 x 2 1/2

74 532 14 24-32 Screw 1/4 x 1/2

80 532 44 06-19 Strap Torque

99 532 41 57-42 Rod Asm Bypass

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

143 817 49 05-08 Screw 5/16-18 x 1/2

153 532 12 47-88 Retainer Spring

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

166 532 42 91-64 Nut Push .625

167 532 40 52-57 Latch Brake Parking

170 532 19 43-22 Keeper Belt Centerspan

171 872 11 06-16 Bolt Rdhd Sqnk 3/8-16 x 2

174 532 19 72-89 Nut Push

175 532 40 62-08 Shaft Asm Shift

176 532 19 62-14 Arm Clevis Rod Shift

178 532 19 74-56 Spring Shift

183 532 13 70-57 Spacer, Axle

184 532 44 15-04 Handle Parking Brake

185 872 11 06-22 Bolt

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

205 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

211 532 19 62-12 Bushing Brake Shaft

216 532 19 61-31 Bracket Pulley Idler

221 532 40 31-87 Retainer Spring Clip Handle

225 532 40 33-19 Keeper Belt Trans.

226 532 40 15-64 Bracket Mount Torque

227 817 49 05-12 Screw Thdrol 5/16-18 x 3/4

230 532 18 89-67 Washer Hardened

232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5

233 532 40 52-96 Washer Serrated

279 532 40 62-07 Link Shift

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

TRACTOR - MODEL NO. MC20H42YT (96048002700), PRODUCT NO. 960 48 00-27

ENGINE

OPTIONAL EQUIPMENT

SPARK ARRESTER

engine-tex_BS_63

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