Megger Baker ADX Bedienungsanleitung

Megger Baker ADX

Automated Diagnostic Test Equipment

Quick Reference Guide

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Megger Baker ADX Quick Reference Guide

Megger Baker ADX

Automated Diagnostic Test Equipment

Quick Reference Guide

Part number: 2014-855

Revision: V1

Publication date: 20 May 2022

Megger Baker Instruments

4812 McMurry Avenue

Fort Collins, Colorado 80525 USA

Telephone: +1 970-282-1200 800-752-8272 (USA Only)

Fax: 1-970-282-1010

Email: baker.sales@megger.com baker.tech-support@megger.com

Web: https://us.megger.com or https://us.megger.com/support/customer-support

Information furnished in this manual is believed to be accurate and reliable. However, Megger Baker Instruments

assumes no responsibility for the use of such information or for any infringements of patents or other rights of third

parties that may result from its use. No license is granted by implication or otherwise under any patent rights of

Megger Baker Instruments.

NOTICE: No part of this document may be reproduced in part or in full by any means, such as

photocopying, photographs, electronic recording, videotaping, facsimile, and so on without written

permission from Megger Baker Instruments.

Megger Baker Instruments assumes no liability for damages consequent to the use of this product.

Please read and thoroughly understand the contents of this entire guide before performing any

installation of this product. Failure to follow the instructions and safety precautions in this manual

can result in serious injury, damage to the product, damage to other equipment, or a malfunctioning

system. Keep this guide in a safe and ready location for future reference.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part

15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference with

the equipment if it is operated in its installation. This equipment generates, uses, and can radiate radio-frequency

energy and, if not installed and used in accordance with the product manual, may cause harmful interference

to radio communications. If this equipment does cause harmful interference, the user is required to correct the

interference.

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Electrical and Calibration Standards

All Megger Baker Instruments standards are either certiﬁed directly or are traceable to certiﬁcation by the National

Institute of Science and Technology, formerly the United States Bureau of Standards. To obtain other information

concerning calibration, contact Megger Baker Instruments.

Equipment Return

Before returning any equipment or components to Megger Baker Instruments, the following steps should be taken:

1. Call the Megger Baker Instruments Fort Collins service department at (970) 282-1200. Give the service representative

a full description of the reason for the return, including any diagnostic or troubleshooting actions taken. Please

provide the speciﬁc model and serial number of the instrument, along with the software version used.

2. Equipment returned to Megger Baker Instruments must be packaged in such a manner that it will reach the

factory undamaged from transit.

3. For non-warranty repairs, Megger Baker Instruments service will provide a cost estimate for your approval prior to

your shipping.

Megger Acquisition of Baker Instruments

Megger Group Limited, a manufacturer of electrical test equipment and measuring instruments for power

applications, acquired the Baker Instruments business from SKF Group in August of 2018.

For over 50 years, the Baker Instruments business has led the electrical motor testing industry and has a recognized

leading brand and position in this area. As such, legacy products will carry the Baker Instruments or SKF brands,

which will be supported by Megger moving forward.

Trademarks

Megger® is a registered trademark of Megger Group Limited.

EAR+™, Pulse-to-Pulse EAR+™, and Line-to-Line EAR+™ are trademarks of Megger Group Limited.

PowerDB™ is a trademark of PowerDB, Inc., a subsidiary of Megger Group Limited.

Realm™ is a trademark of MongoDB, Inc.

Android™ and the Android logo are trademarks of Google LLC.

All other trademarks are the property of their respective owners.

EU Declaration of Conformity

Megger Baker Instruments declares that the equipment described below complies with all applicable health and

safety requirements of the Low Voltage Directive 2014/35/EU, EMC Directive 2014/30/EU, and ROHS Directive

2011/65/EU.

For complete Megger Baker Instruments EU declarations of conformity visit https://megger.com/company/about-us/

legal/eu-dofc

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Megger Baker ADX Quick Reference Guide

Table of Contents

1 — General Operating and Safety Information ............................................................. 1

Symbols and Labels used on Equipment ....................................................................1

Icons and Terminology Used in this Guide...................................................................2

Safety Precautions.........................................................................................................2

General..........................................................................................................................2

Test Lead Safety Precautions...........................................................................................3

Test Related Precautions .................................................................................................4

Ensure Proper Grounding and Discharge after Conducting DC Tests ...............................5

Installation Category Deﬁnitions.....................................................................................5

Safely Lifting the ADX ..................................................................................................6

Equipment Stop Button ................................................................................................7

ADX Test Lead Receptacles ...........................................................................................7

General Operation, Maintenance, and Service Information ......................................8

Cleaning and Decontamination ......................................................................................8

Test Leads.......................................................................................................................8

Power Requirements ......................................................................................................8

Environmental Conditions ..............................................................................................8

2 — Megger Baker ADX Instrument Overview .............................................................. 9

Front Panel Controls......................................................................................................10

Rear Panel Connections ................................................................................................11

Conﬁguration Options ..................................................................................................12

Megger Baker Power Packs ..........................................................................................13

Accessories .....................................................................................................................14

Carrying Case.................................................................................................................14

Footswitch .....................................................................................................................14

Remote E-Stop and Lights Accessory ..............................................................................15

Test Clips and Probes......................................................................................................16

Armature Surge Test Fixture............................................................................................17

Megger Test Probe and Accessories Options ...................................................................17

3 — ADX Software Overview ......................................................................................... 19

Focus is on the Asset .....................................................................................................19

Setting up Assets and Related Elements......................................................................20

Test Conﬁguration Editor .............................................................................................21

Top Section—General Information..................................................................................22

RLC Tests Section............................................................................................................23

DC Tests Section.............................................................................................................24

Surge Tests Section.........................................................................................................25

Setting up Assets............................................................................................................26

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Adding/Editing Assets.....................................................................................................28

Administration Tool—PowerDB Dashboard ................................................................30

4 — Procedures for Testing with the ADX Analyzer...................................................... 31

Setting up the Megger Baker ADX ..............................................................................31

Connecting the ADX to an Asset for Testing...............................................................34

Three-phase Motor Connection......................................................................................34

Single-phase AC, DC, or Coil Connection.......................................................................36

Startup and Setup .........................................................................................................36

Login Screen ..................................................................................................................37

Realm Cloud Connection ..............................................................................................38

Recommended Testing Sequence.................................................................................38

Selecting an Asset to Test ...............................................................................................39

Help Screens ..................................................................................................................40

Manual Tests ..................................................................................................................41

Manual Tests Main Screen ............................................................................................41

Manual RLC Test.............................................................................................................42

Manual DC Tests ............................................................................................................45

Manual Surge Test..........................................................................................................49

Manual Coil Tests ...........................................................................................................51

Test Process Overview.....................................................................................................52

Auto Tests ......................................................................................................................53

Automatic Tests Main Screen..........................................................................................53

Test Initiation Screen ......................................................................................................54

Automatic RLC Test ........................................................................................................55

Automatic DC Test .........................................................................................................56

Automatic Surge Test .....................................................................................................57

Sequenced Tests ............................................................................................................59

Main Menu Sequenced Tests ..........................................................................................59

Test Asset.......................................................................................................................60

Reports...........................................................................................................................64

Reports—Test Results Selection.......................................................................................64

Reports Screen ...............................................................................................................65

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Megger Baker ADX Quick Reference Guide

Table of Contents

1 — General Operating and Safety Information

NOTE: Different regions use the terms “earth” and “ground” to describe the protective unipotential

bonding connection. Both appear in text within this chapter, whereas “ground” is used throughout the

guide.

Symbols and Labels used on Equipment

Table 1: Symbols and labels used on equipment.

Symbol/label Description

Protective conductor terminal. Connects to Megger Baker PPX power pack

ground terminal when used with a PPX. It can also be used to ground the

instrument to earth when connected to a ungrounded power supply like a

portable generator or marine distribution system.

Located on rear panel of instrument by the ground terminal.

Warning about hazardous voltage and risk of injury or death from severe

electrical shock.

Located above the test leads on the back panel of the instrument and on the

front with the Test Lead indicator lights..

A general caution to refer to the User Guide for additional information.

Located above the test leads on the back panel of the instrument.

Warning about injury risk from potential pinching hazard.

Located on each side of the unit just above the kickstand location.

The High Voltage Danger noticed warns users about the inherent dangers

of using a high-voltage testing device, and provides a reference to the User

Guide for complete safety precautions.

Located prominently on the top of the ADX.

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Icons and Terminology Used in this Guide

NOTE: Provides additional information that aids the reader in the use or understanding of the

equipment or subject. Notes are not safety related and may be placed before or after associated text.

NOTICE: Indicates information about product usage that can result in difﬁculty using product, a loss of

data, or minor equipment damage if not heeded.

CAUTION: Alerts the reader to a hazardous situation with potential for minor to moderate injury or

property damage, or moderate to severe damage to the product if a speciﬁed process is not followed.

WARNING: Alerts the reader to situations where a serious hazard to personnel can occur.

Commonly used to notify users to heed safety precautions to avoid risk of injury or death

from severe electrical shock.

A speciﬁc notice to alert users about proper disposal of the unit. Commonly presented as follows:

NOTICE: Do not dispose of in the normal waste stream.

Safety Precautions

Read and follow all safety precautions and safe operating practices in this manual. The precautions and warnings must

be read and understood before use. Retain these warnings for future reference.

The instrument is intended to perform measurements only on de-energized and isolated conductors. There is no

connection rating to protect from accidental connection to live circuits.

The instrument must be operated only by suitably trained and competent persons with formal operating

procedures and authorization.

Training must include a clear understanding of the risks from operating the instrument, and adequate formal

operating procedures and authorization to protect personnel from harm.

Do not exceed maximum operating capabilities of the ADX tester or power packs.

The safe maximum limit of a measurement connection is that of the lowest rated component in the measurement

circuit formed by the instrument, test leads, and accessories (if used).

The general safety information presented here is for both operating and service personnel. You will ﬁnd speciﬁc

warnings and cautions throughout this manual where they apply.

WARNING: Failure to heed the following safety precautions can result in injury or death from

severe electrical shock.

General

Local health and safety legislation requires users of this equipment and their employers to carry out valid risk

assessments of all electrical work to identify potential sources of danger and risk of injury.

Always use only the rated power cord provided by Megger Baker Instruments with this unit. Do not replace this

cord with any other power cord.

The ADX has a mass up to 19.5 kg (45 lb). Two-person lift is recommended. Disconnect the test leads and close the

front cover before moving the ADX.

This product is not intrinsically safe for use in an explosive environment. Do not use it in an explosive environment.

Protection provided by the instrument may be impaired if it is not used in a manner speciﬁed by the manufacturer.

Do not use the instrument if any part of it is damaged or malfunctioning. Visually inspect the unit before each use

to conﬁrm that it is in good working order.

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Megger Baker ADX Quick Reference Guide

General Operating and Safety Information

DO NOT open or disassemble the instrument. There are no user-serviceable parts within the instrument. Refer all

servicing to Megger Support.

Use appropriate safety equipment required by your organization including high-voltage gloves, eye protection,

barriers, warnings signs, warning lights, and equipment stop devices.

This instrument is for indoor use only. Do not use in wet conditions.

Ground the product: The devices covered in this manual are grounded through the power cord’s grounding

conductor. To avoid electrical shock, plug the power cord into a properly wired/grounded receptacle before

connecting the product test leads.

The circuit under test must be switched off, de-energized, securely isolated, and proved dead before test

connections are made.

Ensure that adjacent circuits are also de-energized, protected from accidental connection, and adequately isolated

from the equipment being tested.

Do not leave the equipment unattended while in use.

Do not use the instrument if there is evidence of oil leaking from within.

Clean the instrument with a cloth dampened with water. Make sure the instrument is dry before use.

Before connecting the leads, visually inspect the test lead receptacles to ensure that no foreign matter is inside.

Test Lead Safety Precautions

Use only Megger-approved power cords, test leads, and accessories with this instrument.

Ensure that all test leads, probes, and clips are in good order. Ensure that they are clean and have no broken or

cracked insulation before use.

Replace defective, damaged, or broken test leads with factory-authorized parts to ensure safe operation and

maintain performance speciﬁcations. Use only Megger-approved test leads with this instrument.

Ensure that hands remain behind ﬁnger guards of probes and clips.

The safe maximum limit of a measurement connection is that of the lowest rated component in the measurement

circuit formed by the instrument, test leads, and any accessories.

Ensure that test leads, clips, or other accessories are not energized before connecting them to the device under test

(DUT).

Do not to put anything into test lead receptacles at any time other than the test lead banana clips when making

connections for testing. Always inspect receptacles before each use to ensure that they are free of any foreign

matter.

After connecting the test leads to the DUT, route the cables in a safe manner between the DUT and the ADX tester

so as not to pose a tripping hazard or interference with the testing process.

Do not coil excess test lead length on or near the ADX, or near other equipment that may be affected by

electromagnetic interference.

Placing coiled test leads on top of the unit can result in damage to the ADX and could affect test results.

The test leads provide basic insulation for the rated voltage. Do not touch the test leads, clips, or probes while the

test circuit is energized.

Do not connect the test leads to the mains supply or to live circuits.

Protection provided by the test leads may be impaired if they are not used in a manner speciﬁed by the

manufacturer.

The test leads may be cleaned with a cloth dampened with water. Make sure the leads are dry before use.

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General Operating and Safety Information

Test Related Precautions

When testing from the switchgear, check that all proper lockouts are in place, and that proper connection is made

to the test points for the Asset being tested. Prevent connection to an adjacent live system during testing by

conﬁrming with appropriate test instruments that the Asset circuit to be tested is dead.

Circuit connections, exposed conductive parts and other metalwork of an installation or equipment under test

must not be touched during testing.

Two-party operation is recommended only when using proper equipment (such as the remote E-Stop) and when

taking appropriate precautions so both operators are aware of all conditions at all times.

Always know what test is being performed and when. For example, do not adjust test leads when operating a

footswitch. Leads will have live voltage and severe electrical shock may result.

For capacitor-started motors or systems with surge arrestors/power factor capacitors, be sure to disconnect all

capacitors from the test circuit before testing.

The maximum capacitance that may be charged by the instrument is 1.0 μF.

After capacitive loads are measured, ensure that the test has terminated and that the load is safely discharged (and

protected from dielectric absorption if necessary) before disconnection.

Never attempt to test a winding with both the host and power pack leads attached to the winding. Damage to

the tester will occur.

Keep unauthorized personnel out of the test area.

Do not allow any person with a heart pacemaker—or other active implanted medical device—into the test area

during testing.

The included safety earth/ground strap must be used to connect the dedicated earth/ground terminal on the back

of the equipment to protective earth/ground.

Do not use any device to lock the footswitch or front panel test button in the ON state. Manual test controls must

be physically maintained by the operator as designed.

Connect the footswitch (if it is to be used) before selecting any TEST screen.

In the event of complete system power loss during testing—including the backup battery—ensure that the load is

completely discharged in a safe manner.

In the event of control loss, the instrument may be safely switched off by pressing the power button for ﬁve

seconds.

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Megger Baker ADX Quick Reference Guide

General Operating and Safety Information

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