Mercury Racing HP1075 SCi Installationsanleitung

i
Thank You
for your purchase of one of the finest marine power packages
available. It incorporates numerous design features to assure
operating ease and durability.
With proper care and maintenance, you will thoroughly enjoy using
this product for many boating seasons. To ensure maximum
performance and carefree use, we ask that you thoroughly read this
manual.
The Operation, Maintenance & Warranty Manual contains specific
instructions for using and maintaining your product. We suggest that
this manual remain with the product for ready reference whenever
you are on the water.
Again, thank you for purchasing one of our Mercury Marine products.
We sincerely hope your boating will be pleasant!
Mercury Racing,
N7480 County Road "UU"
Fond du Lac, WI 54935-9585
7406
© 2005 Mercury Marine HP1075 SCi Dry Sump 90-840502051 105

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Warranty Message
The product you have purchased comes with a limited warranty from
Mercury Marine; the terms of the warranty are set forth in the Warranty
Information section of this manual. The warranty statement contains a
description of what is covered, what is not covered, the duration of
coverage, how to best obtain warranty coverage, important disclaimers and
limitations of damages, and other related information. Please review this
important information.
!
WARNING
The operator (driver) is responsible for the correct and safe operation of
the boat, the equipment aboard and the safety of all occupants aboard.
We strongly recommend that the operator read this Operation,
Maintenance and Warranty Manual and thoroughly understand the
operational instructions for the power package and all related
accessories before the boat is used.
! WARNING
The engine exhaust from this product contains chemicals known to the
state of California to cause cancer, birth defects or other reproductive
harm.
Safety Alerts and Notices
Throughout this publication, "Warnings" and "Cautions," accompanied by
the international HAZARD symbol !, are used to alert the technician to
special instructions concerning a particular service or operation that may
be hazardous if performed incorrectly or carelessly. Observe these safety
alerts carefully.
These safety alerts alone can not eliminate the hazards they signal. Strict
compliance to these special instructions when performing the service, and
common sense operation are major accident prevention measures.
! WARNING
WARNING ‑ indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.

iii
!
CAUTION
CAUTION ‑ indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury or property damage. It
may also be used to alert against unsafe practices.
IMPORTANT: Indicates information or instructions that are necessary for
a particular step or action.
NOTE: Indicates information that helps in the understanding of a particular
step or action.
Copyright and Trademark Information
Mercury Marine, Fond du Lac, Wisconsin U.S.A.
Litho in U.S.A.
© 2005, Mercury Marine
Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury
Racing, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver,
#1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport‑Jet, K‑Planes,
MerCathode, RideGuide, SmartCraft, Zero Effort, M with Waves logo,
Mercury with Waves logo, and SmartCraft logo are all registered
trademarks of Brunswick Corporation. Mercury Product Protection logo is
a registered service mark of Brunswick Corporation.

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TABLE OF CONTENTS
v
Warranty Information
Warranty Registration United States And Canada...................................1
Warranty Registration Outside The United States And Canada...............1
Mercury Racing Demonstrator Policy.......................................................2
Transfer Of Warranty................................................................................2
Mercury RACING DIVISION 90 Day Limited Warranty............................3
Warranty Against Corrosion (Worldwide).................................................6
General Information
Identification Record.................................................................................7
Boater's Responsibilities...........................................................................8
Before Operating Your Boat.....................................................................8
Boat Horsepower Capacity.......................................................................9
High-Speed and High-Performance Boat Operation..............................10
Lanyard Stop Switch...............................................................................10
Protecting People In The Water..............................................................11
Exhaust Emissions.................................................................................12
Wave And Wake Jumping......................................................................13
Impact With Underwater Hazards...........................................................14
Trailering Boat........................................................................................16
Safe Boating Suggestions......................................................................16
Stolen Power Package...........................................................................18
Specifications
Fuel Requirements.................................................................................19
Crankcase Oil.........................................................................................21
Engine Specifications.............................................................................22
Capacities...............................................................................................25
California Emissions Regulations...........................................................25
Engine Break-in......................................................................................26
After Break-In Period..............................................................................26
Operation
Instrumentation.......................................................................................27
Warning System.....................................................................................27
Electrical System Overload Protection...................................................30

TABLE OF CONTENTS
vi
Remote Controls (Console Mounted Zero Effort)...................................32
Power Trim.............................................................................................33
Starting, Shifting, and Stopping..............................................................36
Operation Chart......................................................................................37
Freezing Temperature Operation...........................................................38
Drain Plug and Bilge Pump.....................................................................38
Launching And Boat Operation Care......................................................38
Conditions Affecting Operation
Weight Distribution..................................................................................39
Bottom Of Boat.......................................................................................39
Cavitation................................................................................................39
Ventilation...............................................................................................39
Propeller Selection..................................................................................40
Conditions That Lower Engine Performance..........................................40
Maintenance
Service Responsibilities..........................................................................42
Replacement Service Parts....................................................................43
Do-It-Yourself Maintenance Suggestions...............................................43
Servicing High Horsepower Engines......................................................44
Maintenance Charts................................................................................45
Checking Fluid Levels.............................................................................47
Changing Fluids......................................................................................54
Lubrication..............................................................................................63
Propellers................................................................................................64
Seawater Pump Impeller Inspection.......................................................65
Flushing Cooling System........................................................................66
Cleaning Seawater (Raw Water) Section of Oil Cooler..........................67
Drive Belts..............................................................................................68
Corrosion and Corrosion Protection.......................................................70
Battery....................................................................................................73
Bottom of Boat........................................................................................74
Inspection and Maintenance...................................................................74
Attention Required After Submersion.....................................................75
Cold Weather or Extended Storage
Power Package Lay-up...........................................................................76

TABLE OF CONTENTS
vii
Draining Instructions...............................................................................77
Battery Winter Storage...........................................................................80
Power Package Recommissioning.........................................................80
Troubleshooting
Engine Will Not Crank.............................................................................84
Engine Cranks But Will Not Start............................................................85
Engine Runs Rough, Hard to Start, Misses, and/or Backfires................86
Poor Performance...................................................................................86
Insufficient Engine Temperature.............................................................87
Excessive Engine Temperature..............................................................87
Low Engine Oil Pressure........................................................................88
Battery Will Not Come Up On Charge....................................................88
Power Trim Does Not Operate (Motor Doesn't Run)..............................89
Power Trim Does Not Operate (Motor Runs But Drive Unit Does Not
Move)......................................................................................................89
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes
Unusual Sounds.....................................................................................89
Steering Wheel Turns Hard or Jerky......................................................90
Owner Service Assistance
Local Repair Service...............................................................................91
Service Away From Home......................................................................91
Parts And Accessories Inquiries.............................................................91
Service Assistance.................................................................................91
Mercury Marine Service Offices..............................................................92
Ordering Literature
United States and Canada......................................................................94
Outside The United States and Canada.................................................94
Maintenance Log
Maintenance Log....................................................................................95

viii

WARRANTY INFORMATION
1
Warranty Registration United States And Canada
1. You may change your address at any time, including at time of warranty
claim, by calling Mercury Marine or sending a letter or fax with your
name, old address, new address, and engine serial number to Mercury
Marine’s warranty registration department. Your dealer can also
process this change of information.
Mercury Marine
W6250 W. Pioneer Road
P.O. Box 1939
Fond du Lac, WI 54936-1939
920-929-5054
Fax 920-929-5893
NOTE: Registration lists must be maintained by Mercury Marine and any
dealer on marine products sold in the United States, should a safety recall
notification under the Federal Safety Act be required.
2. At the time of sale, the dealer should complete the warranty registration
and immediately submit it to Mercury Marine via MercNET, E‑mail, or
mail. Upon receipt of this warranty registration, Mercury Marine will
record the registration.
IMPORTANT: Your warranty coverage begins at the time of sale, but
warranty claims cannot be processed until the product is registered with
Mercury Marine.
3. Upon processing the warranty registration, Mercury Marine will send
the purchaser a Mercury Owner Resource Guide. The back page of
this guide contains your warranty registration information and should
be saved. If this registration verification is not received within 30 days,
please contact your selling dealer immediately.
Warranty Registration Outside The United States
And Canada
1. It is important that your selling dealer fills out the Warranty Registration
Card completely and mails it to the distributor or Marine Power Service
Center responsible for administering the warranty registration/claim
program for your area.
2. The Warranty Registration Card identifies your name and address,
product model and serial numbers, date of sale, type of use and the
selling distributor's/dealer's code number, name and address. The
distributor/dealer also certifies that you are the original purchaser and
user of the product.

WARRANTY INFORMATION
2
3. A copy of the Warranty Registration Card, designated as the
Purchaser's Copy, MUST be given to you immediately after the card
has been completely filled out by the selling distributor/dealer. This card
represents your factory registration identification, and should be
retained by you for future use when required. Should you ever require
warranty service on this product, your dealer may ask you for the
Warranty Registration Card to verify date of purchase and to use the
information on the card to prepare the warranty claim forms.
4. In some countries, the Marine Power Service Center will issue you a
permanent (plastic) Warranty Registration Card within 30 days after
receiving the Factory Copy of the Warranty Registration Card from your
distributor/dealer. If you receive a plastic Warranty Registration Card,
you may discard the Purchaser's Copy that you received from the
distributor/dealer when you purchased the product. Ask your
distributor/dealer if this plastic card program applies to you.
IMPORTANT: Registration lists must be maintained by the factory and
dealer in some countries by law. It is our desire to have ALL products
registered at the factory should it ever be necessary to contact you. Make
sure your dealer/distributor fills out the warranty registration card
immediately and sends the factory copy to the Marine Power International
Service Center for your area.
5. For further information concerning the Warranty Registration Card and
its relationship to Warranty Claim processing, refer to the International
Warranty.
Mercury Racing Demonstrator Policy
Mercury Racing products used by a dealer, boat builder, their
representatives or agents for personal, recreational or promotional
purposes, or products that accumulate more than 10 hours of
demonstration run time MUST BE REGISTERED as a demonstrator by the
dealer, boat builder or person(s) using those products. The "Date of Sale"
will be the date the product was first put into service.
Warranty coverage can be transferred to the retail customer by contacting
Mercury Racing Technical Service. The retail purchaser of these products
MUST be informed that the product was previously used and registered as
a demonstrator along with the actual run time on the product.
Transfer Of Warranty
The limited warranty is transferable to a subsequent purchaser, but only
for the remainder of the unused portion of the limited warranty. This will not
apply to products used for commercial applications.
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