Mercury Racing HP565 Bedienungsanleitung

eng i

Declaration of Conformity for Recreational Craft

Propulsion Engines with the Requirements of Directive

94/25/EC as Amended by 2003/44/EC

Manufacturer:

Mercury Racing

N7480 County Road UU

Fond du Lac, WI 54937–9385

USA

Authorized Representative:

Brunswick Marine EMEA, Inc.

Parc Industriel de Petit-Rechain

Verviers, 4800,

Belgium

Notified Body for Exhaust Emission Assessment:

Det Norske Veritas AS

Veritasveien 1

Hovik, 1322,

Norway

ID Number: 0575

Conformity Assessment Module used for Exhaust

Emissions: H

Other Community Directives Applied: Electromagnetic

Compatibility Directive 2004/108/EC

Description of Engine(s) and Essential Requirements

Engine Type: Fuel Type: Combustion Cycle

z or sterndrive without integral

exhaust Petrol 4‑Stroke

ii eng

Identification of Engines Covered by This Declaration of

Conformity

Engine Model or

Family

Unique Engine Identification

Number or Family Code

Module H

certificate

number:

MCM 520 CE Starting Serial Number:

0M968960 RCD‑H‑2

Stds.

Other

Normative

Document/

Method

Technic

al File

Please specify in

more detail

(* = mandatory

standard)

Annex 1.B–

Exhaust

Emissions

B.1 Engine

Identification X

B.2 Exhaust

Emission

Requirements

X* *EN ISO

8178‑1:1996

B.3 Durability X

B.4 Owner's

Manual X ISO 8665:2006

Annex 1.C–Noise

Emissions

See the Declaration of Conformity of the craft in which

the engines have been installed.

eng iii

Identification of Sterndrive Systems Covered by This Declaration

of Conformity

Sterndrive Unique Sterndrive

Identification Number

EC Type

(examination

certificate or

type‑approval

certificate

number)

Bravo Integrated

Transom System

(ITS)

Starting Serial Number:

0M968960

HSSMECR002 &

IGPMECR002

Stds.

Other

Normative

Document/

Method

Technic

al File Details

Annex 1.A.5.4–

Steering System

B.1 Drive

Identification X

B.2 Steering

System

Requirements

ISO 10592:1995

Small Craft –

Hydraulic Steering

Systems

B.3 Durability X

B.4 Owner's

Manual X

This declaration of conformity is issued under the sole responsibility of the

manufacturer. I declare on behalf of the engine manufacturer that the engines

will meet the exhaust emission requirements of Directive 94/25/EC as

amended by Directive 2003/44/EC when installed in a recreational craft, in

accordance with the engine manufacturer's supplied instructions and that

these engines must not be put into service until the recreational craft into

which they are to be installed has been declared to be in conformity with the

relevant provisions of the above mentioned directives.

Mark Schwabero

President–Mercury Marine, Fond du Lac, WI USA

iv eng

Regulatory contact:

Engineering–Regulations

Mercury Racing

N7480 County Road UU

Fond du Lac, WI 54937-9385

USA

Thank You

for your purchase of one of the finest marine power packages

available. It incorporates numerous design features to ensure

operating ease and durability.

With proper care and maintenance, you will thoroughly enjoy

using this product for many boating seasons. To ensure

maximum performance and carefree use, we ask that you

thoroughly read this manual.

The Operation, Maintenance and Warranty Manual contains

specific instructions for using and maintaining your product. We

suggest that this manual remain with the product for ready

reference whenever you are on the water.

Again, thank you for purchasing one of our Mercury Marine

products. We sincerely hope your boating will be pleasant!

Mercury Racing,

N7480 County Road "UU"

Fond du Lac, WI 54935-9585

7406

eng v

Warranty Message

! WARNING

The operator (driver) is responsible for the correct and safe

operation of the boat, the equipment aboard and the safety of

all occupants aboard. We strongly recommend that the

operator read this Operation, Maintenance and Warranty

Manual and thoroughly understand the operational instructions

for the power package and all related accessories before the

boat is used.

The product you have purchased comes with a limited warranty

from Mercury Marine; the terms of the warranty are set forth in

the Warranty Information section of this manual. The warranty

statement contains a description of what is covered, what is not

covered, the duration of coverage, how to best obtain warranty

coverage, important disclaimers and limitations of damages, and

other related information. Please review this important

information.

Safety Alerts and Notices

Throughout this publication, dangers, warnings, cautions, and

notices, accompanied by the international HAZARD symbol !,

are used to alert the operator and technician to special

instructions concerning a particular service or operation that may

be hazardous if performed incorrectly or carelessly. Observe

these safety alerts carefully.

These safety alerts alone can not eliminate the hazards they

signal. Strict compliance to these special instructions when

performing the service, and common sense operation are major

accident prevention measures.

! DANGER

Indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

vi eng

! WARNING

Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

! CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE

Indicates a situation which, if not avoided, could result in

engine or major component failure.

IMPORTANT: Identifies information essential to the successful

completion of the task.

NOTE: Indicates information that helps in the understanding of a

particular step or action.

! WARNING

The engine exhaust from this product contains chemicals

known to the state of California to cause cancer, birth defects

or other reproductive harm.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.

Printed in U.S.A.

Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser,

Mercury Racing, Mercury Precision Parts, Mercury Propellers,

Mariner, Verado, Vazer, #1 On The Water, Alpha, Bravo, Pro

Max, OptiMax, Sport‑Jet, K‑Planes, MerCathode, SmartCraft,

VesselView, Quicksilver, Zero Effort, M with Waves logo,

Mercury with Waves logo, and SmartCraft logo are all registered

trademarks of Brunswick Corporation. Mercury Product

Protection logo is a registered service mark of Brunswick

Corporation.

eng vii

Warranty Information

Warranty Registration United States and Canada....................... 1

Transfer of Warranty.................................................................... 2

Mercury Racing Division Two‑Year Limited Warranty................. 3

Products Sold to Government Agencies...................................... 6

Three‑Year Limited Warranty Against Corrosion......................... 6

Warranty Coverage and Exclusions for Mercury Racing

Sterndrive Products................................................................... 10

California Emission Control Warranty Statement...................... 12

California Emission Control Warranty Rights and Obligations...16

E.P.A. Emission Controls...........................................................18

General Information

Before Operating Your Boat...................................................... 21

Boat Horsepower Capacity........................................................ 21

High‑Speed and High‑Performance Boat Operation................. 22

Paddle Wheel and Water Temperature Sensors....................... 22

Lanyard Stop Switch.................................................................. 23

Trailering the Boat..................................................................... 24

Protecting People in the Water.................................................. 24

Exhaust Emissions.................................................................... 25

Wave and Wake Jumping.......................................................... 28

Impact With Underwater Hazards.............................................. 29

Operating in Shallow Water....................................................... 30

Safe Boating Suggestions......................................................... 32

Stolen Power Package.............................................................. 35

viii eng

Specifications

Engine Identification.................................................................. 36

Fuel Requirements.................................................................... 37

Low Permeation Fuel Hose Requirement ................................. 39

Crankcase Oil............................................................................ 39

Capacities.................................................................................. 40

General Engine Specifications...................................................40

Engine Operating Limitations.....................................................41

Engine Break‑in......................................................................... 42

After Break‑In Period................................................................. 42

Operation

Instrumentation.......................................................................... 43

Warning System........................................................................ 43

Electrical System Overload Protection...................................... 45

Remote Controls (Console Mounted Zero Effort)...................... 51

Starting, Shifting, and Stopping................................................. 51

Operation Chart......................................................................... 52

Freezing Temperature Operation.............................................. 53

Drain Plug and Bilge Pump........................................................54

Launching And Boat Operation Care......................................... 54

Conditions Affecting Operation

Weight Distribution.....................................................................55

Bottom Of Boat.......................................................................... 55

Cavitation................................................................................... 55

Ventilation.................................................................................. 56

Propeller Selection.....................................................................56

Conditions That Lower Engine Performance............................. 57

eng ix

Maintenance

Service Responsibilities............................................................. 59

Replacement Service Parts....................................................... 60

Do‑It‑Yourself Maintenance Suggestions.................................. 60

Servicing High‑Horsepower Engines......................................... 62

Engine Maintenance Charts...................................................... 62

Bravo Drive Maintenance Charts............................................... 64

Checking Fluid Levels................................................................67

Closed Cooling System............................................................. 72

Changing Fluids......................................................................... 76

Lubrication................................................................................. 85

Propellers...................................................................................87

Flushing the Power Package..................................................... 90

Cleaning Seawater (Raw Water) Section of Oil Cooler............. 95

Changing Positive Crankcase Ventilation Valve........................ 96

Cleaning the Flame Arrester...................................................... 97

Serpentine Drive Belt................................................................. 99

Water‑Separating Fuel Filter....................................................102

Corrosion and Corrosion Protection........................................ 105

Battery..................................................................................... 112

Bottom of Boat......................................................................... 113

Inspection and Maintenance.................................................... 113

Attention Required After Submersion...................................... 113

Cold Weather or Extended Storage

Draining the Seawater System................................................ 114

Drain System Identification...................................................... 114

Air‑Actuated Single‑Point Drain System.................................. 116

Manual Drain System.............................................................. 122

Draining Water from the Cool Fuel Module............................. 125

Battery Storage........................................................................ 126

Recommissioning the Power Package.................................... 126

x eng

Troubleshooting

Engine Will Not Crank..............................................................128

Engine Cranks But Will Not Start............................................. 128

Engine Hard to Start, Runs Rough, Misses, and/or Backfires. 129

Low Engine Coolant (Closed Cooling) Temperature............... 129

Poor Performance....................................................................130

Insufficient Engine Temperature.............................................. 130

High Engine Temperature........................................................131

Low Engine Oil Pressure......................................................... 131

Battery Will Not Come Up On Charge..................................... 132

Power Trim Does Not Operate (Motor Doesn't Run)............... 132

Power Trim Does Not Operate (Motor Runs But Drive Unit Does

Not Move)................................................................................ 132

Electrical Analog Trim Gauge Malfunction...............................133

Remote Control Operates Hard, Binds, Has Excessive Free‑Play

or Makes Unusual Sounds.......................................................133

Steering Wheel Turns Hard or Jerky....................................... 133

Seawater Pressure Is Below Specification.............................. 134

Seawater Pressure Is Above Specification.............................. 134

Owner Service Assistance

Local Repair Service................................................................135

Service Away from Home........................................................ 135

Parts and Accessories Inquiries.............................................. 135

Service Assistance.................................................................. 135

Mercury Mercruiser Service Offices.........................................136

Ordering Literature

United States and Canada.......................................................138

Outside The United States and Canada.................................. 138

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