Mercury 40/50 Series Bedienungsanleitung

Thank You

for your purchase of one of the finest outboards available. You

have made a sound investment in boating pleasure. Your

outboard has been manufactured by Mercury Marine, a world

leader in marine technology and outboard manufacturing

since 1939. These years of experience have been committed

to the goal of producing the finest quality products. This led to

Mercury Marine's reputation for strict quality control,

excellence, durability, lasting performance and being the best

at providing after the sale support.

Please read this manual carefully before operating your

outboard. This manual has been prepared to assist you in the

operation, safe use and care of your outboard.

All of us at Mercury Marine took pride in building your outboard

and wish you many years of happy and safe boating.

Again, thank you for your confidence in Mercury Marine.

EPA Emissions Regulations

Outboards sold by Mercury Marine in the United States are

certified to the United States Environmental Protection

Agency as conforming to the requirements of the regulations

for the control of air pollution from new outboard motors. This

certification is contingent on certain adjustments being set to

factory standards. For this reason, the factory procedure for

servicing the product must be strictly followed and, wherever

practicable, returned to the original intent of the design.

Maintenance, replacement, or repair of the emission

control devices and systems may be performed by any

marine engine repair establishment or individual.

Engines are labeled with an Emission Control Information

decal as permanent evidence of EPA certification.

! WARNING

The engine exhaust from this product contains chemicals

known to the state of California to cause cancer, birth defects

or other reproductive harm.

Warranty Message

The product you have purchased comes with a limited warranty

from Mercury Marine, the terms of the warranty are set forth in the

Warranty Information Section of this manual. The warranty

statement contains a description of what is covered, what is not

covered, the duration of coverage, how to best obtain warranty

coverage, important disclaimers and limitations of damages,

and other related information. Please review this important

information.

The description and specifications contained herein were in effect

at the time this manual was approved for printing. Mercury Marine,

whose policy is one of continued improvement, reserves the right

to discontinue models at any time, to change specifications,

designs, methods, or procedures without notice and without

incurring obligation.

Mercury Marine, Fond du Lac, Wisconsin U.S.A.

Litho in U.S.A.

Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser,

Mercury Racing, Mercury Precision Parts, Mercury Propellers,

Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max,

OptiMax, Sport‑Jet, K‑Planes, MerCathode, RideGuide,

SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves

logo, and SmartCraft logo are all registered trademarks of

Brunswick Corporation. Mercury Product Protection logo is a

registered service mark of Brunswick Corporation.

Declaration of Conformity ‑ Outboard, Conventional 2‑Stroke

Manufacturer:

Tohatsu Marine Corporation (TMC)

Mercury Marine Joint Venture

Shimodaira 4495‑9, Komagane‑City,

Nagano, Japan 399‑4101

Authorized Representative:

Brunswick Marine in EMEA Inc.

Parc Industriel De Petit‑Rechain,

B‑2800 Verviers, Belgium

iii

Safety of Machinery Directive 98/37/EC

Principles of safety integration (1.1.2) ISO 12100‑1; ISO 12100‑2;

EN 1050

Noise (1.5.8) ICOMIA 39/94

Vibration (1.5.9) ICOMIA 38/94

Engine type: Outboard

Fuel type: Gasoline

Combustion cycle: 2‑Stroke

This declaration is issued under the sole responsibility of Mercury

Marine and Brunswick Marine in EMEA Inc.

Name and function:

Mark D. Schwabero

President, Mercury Marine, Fond du Lac, WI USA

Date and place of issue:

November 20, 2008

Mercury Marine, Fond du Lac, WI USA

European Regulations Contact:

Regulations and Product Safety Department,

Mercury Marine, Fond du Lac, WI USA

TABLE OF CONTENTS

Warranty Information

Transfer of Warranty....................................................................1

Transfer of Mercury Product Protection (Extended Service

Coverage) Plan............................................................................1

Warranty Registration United States and Canada.......................2

Outboard Limited Warranty..........................................................3

3 Year Limited Warranty Against Corrosion................................6

Warranty Coverage and Exclusions............................................9

GENERAL INFORMATION

Boater's Responsibilities............................................................12

Before Operating Your Outboard...............................................12

Boat Horsepower Capacity........................................................13

High‑Speed and High‑Performance Boat Operation................. 13

Outboard Remote Control Models.............................................13

Remote Steering Notice.............................................................14

Lanyard Stop Switch..................................................................15

Protecting People in the Water..................................................17

Passenger Safety Message ‑ Pontoon Boats and Deck Boats..18

Wave and Wake Jumping..........................................................19

Impact with Underwater Hazards...............................................20

Exhaust Emissions.................................................................... 21

Selecting Accessories for Your Outboard..................................23

Safe Boating Suggestions......................................................... 24

Recording Serial Number.......................................................... 25

40/50 Specifications (Include English Units)..............................26

TABLE OF CONTENTS

INSTALLATION

Boat Horsepower Capacity........................................................41

Installing Outboard.....................................................................41

Installing the Remote Control Box.............................................46

Installation of the Remote Control Cables (Box Side)............... 46

Installation of the Remote Control Box on your Boat.................46

Connecting the Remote Control Cable to the Engine................47

Connecting Electrical Harnesses...............................................51

Attaching the Steering Link Rod................................................55

Battery Installation ....................................................................56

Propeller Selection.....................................................................57

TRANSPORTING

Removing the Motor..................................................................59

Carrying the Motor.....................................................................59

Trailering Boat/Outboard...........................................................60

Mooring with the Engine Tilted Up.............................................61

Storing the Motor.......................................................................65

Transporting Portable Fuel Tanks.............................................66

FUEL AND OIL

Fuel Recommendations.............................................................68

Oil Recommendation.................................................................70

Non‑Oil Injected Models: MH, EH..............................................70

Oil Injected Models: EHO, EHPTO, EO, EPTO.........................70

TABLE OF CONTENTS

vii

FEATURES & CONTROLS

Remote Control Features..........................................................74

Tilting Outboard.........................................................................74

Shallow Water Operation...........................................................75

Trim Adjustment.........................................................................76

Steering Friction Adjustment......................................................80

Throttle Grip Turning Friction Adjustment..................................81

Trim Tab Adjustment.................................................................81

OPERATION

Pre‑Starting Check List..............................................................84

Operating in Freezing Temperatures.........................................84

Operating in Saltwater or Polluted Water..................................84

Operating at High Elevations.....................................................85

Engine Break‑in Procedure........................................................85

Starting the Engine....................................................................86

Gear Shifting..............................................................................94

Emergency Starting...................................................................98

Stopping the Engine................................................................ 103

TABLE OF CONTENTS

viii

MAINTENANCE

Outboard Care......................................................................... 106

EPA Regulations......................................................................106

EPA Emissions........................................................................ 107

Inspection and Maintenance Schedule....................................107

Flushing the Cooling System................................................... 109

Top Cowl Removal and Installation......................................... 110

Battery Inspection ................................................................... 111

Fuel System.............................................................................111

Fuse Replacement ‑ Electric Start Remote Control Models.... 114

Corrosion Control Anode......................................................... 114

Propeller Replacement............................................................ 115

Spark Plug Inspection and Replacement.................................120

Lubrication Points.................................................................... 121

Gearcase Lubrication...............................................................121

Submerged Outboard.............................................................. 124

STORAGE

Storage Preparation.................................................................125

Protecting External Outboard Components.............................126

Protecting Internal Engine Components..................................126

Gearcase.................................................................................127

Positioning Outboard for Storage............................................127

Battery Storage........................................................................127

Pre‑Season Check...................................................................127

TROUBLESHOOTING

Starter Motor Will Not Crank the Engine (Electric Start Models)

.................................................................................................129

Engine Will Not Start................................................................129

Engine Runs Erratically...........................................................129

Performance Loss....................................................................130

Battery Will Not Hold Charge...................................................130

TABLE OF CONTENTS

ASSOCIATED PARTS

Associated Parts......................................................................131

Propeller Selection...................................................................132

NOTE:......................................................................................133

ACCESSORIES

Optional Accessories...............................................................134

OWNER SERVICE ASSISTANCE

Local Repair Service................................................................138

Service Away from Home........................................................138

Parts and Accessories Inquiries..............................................138

Service Assistance..................................................................138

Mercury Marine Service Offices...............................................139

WIRING DIAGRAMS

Wiring Diagrams......................................................................141

Wire Color Code Abbreviations...............................................142

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