Metabo SMG ISO Series Bedienungsanleitung

SMG ISO Series

OD-Mounted Automatic Pipe Beveling Machine

Operation Manual

TABLE OF CONTENTS

PART 1 EQUIPMENT INSTRUCTION

PART 2 SAFETY INSTRUCTIONS

PART 3 INSTALLATIONS

PART 4 INSTALLATIONS AND OPERATION IMPORTANT

PART 5 NOTES

PART 6 EXPLODED VIEWS AND PARTS LIST TROUBLE

PART 7 TROUBLE SHOOTING

PART 1 EQUIPMENT INTRODUCTION

SMG OD-Mounted Automatic Pipe Beveling Machine

ISO series of automatic pipe beveling machine is a new designed OD-Mounted electric type beveling

machine,

equipped Germany METABO motor (BE1100). With following features make it widely used

in the beveling

working of small size pipe and work of pipe in narrow space, especially for pipe panel.

METABO motor: low noise, long life, stable performance and perfect speed adjustable function, with

certificate.

Power supply: 220-240V 1PH 50/60HZ

FEATURES:

Aluminum body, light weight, easy for operator

Compact structure suitable for narrow space working

Easy operation: Tool feed, tool back automatically

OD-Mounted: easy set-up, operation

Cold working, no spark, won’t make the material affected.

Perfect working precision, no burrs

Well-adapted, you can make the speed adjust depend on the working conditions.

SPECIFICATION:

Model

Working Range

Wall thickness

Clamp Size

OD mm

SMG ISO-63C

28-63

≤12

28,32,42,45,57,60,63

SMG ISO-76C

42-76

42,45,54,57,60,63,68,76

SMG ISO-89C

63-89

63,68,76,83,89

SMG ISO-114C

76-114

76,83,89,95,102,108,114

Custom-made clamp is available.

PACKAGE:

The machine packaged into a portable aluminum alloy case with all necessary parts, usual tool,

beveling

tools, operation manual.

PART 2 SAFTY INSTRUCTIONS

We take great pride in manufacturing safe, quality products. Please comply with the following safety

rules

and instructions before operating the equipment.

Read the following content before working READ

THE OPERATION MANUAL

Before installing, you should read the manual, and make sure you understand all setup and operating

instructions, it can help you save time and avoid injuring the operator and the machines

INSPECT MACHINE & ACCESSORIES

Before starting the machine, look for loose bolts or nuts, leaking lubricant, and any other physical

conditions

that may affect operation. Properly maintaining the machine can greatly decrease the

chances for injury.

ALWAYS READ SIGNS AND LABLES

Please read the marks and signs. All the marks and signs should be clear and easy to read, and you

should

carefully to keep them.

DANGER! ELECTRIC SHOCK

Always disconnect machine to power source before moving or removing motor

Security of the electricity.

CAUTION INJURE HAND

Keep hands, arms and fingers clear of all moving parts.

WEAR SAFETY GOGGLE

Eye protection required. When using equipment.

Please wear safety goggle. No goggle no work.

PART 3 INSTALLATIONS

GENERAL VIEW

Figure A: General View

No.

Description

Locking key, METABO motor

Switch, METABO motor

Direction selector, locked

Speed changer

Signal lamp

Speed governor

Clamping screw

Clamping handle

Clamping head

Clamp pad

No.

Description

Beveling tool

Tool holder (Cutter disk)

Body, aluminum

Nameplate

Reduction gearbox

Cap

Tool feed/back wheel

Handle, lifting

Connection couple

INSTRUCTIONS

Locking Key, METABO motor:

After switch on the motor, press the locking key, loose the switch, the motor will non-stop working;

Press

again, the motor switch off.

Directionselector:

For change the rotation direction: clockwise or anticlockwise. Due to the tool feed required

clockwise, so the direction selector locked before dispatch to customers. Cannot change the

rotation

direction.

Speed changer:

Mechanical speed change, speed ratio of 3.1. Can only change the speed statically.

(Change speed

statically means when change the speed grade, switch off the machine)

Grade 1: Low speed, high

torque output

Grade 2: High speed, low torque output

Usually adopts low grade high speed, means “1-E”, “1-F” or “1-G”

When working thin wall pipe, can adopt high grade low speed, means “2-A” or “2-B”

Signal lamp:

METABO motor signal device, when using, should pay attention to.

If the yellow light flashing, show that the carbon brush wear almost completely, need to change the

new one;

If the yellow light frequent flashing, indicates that the power poor contact;

If the yellow light always be on, show that motor overload, high temperature, motor will overload

protection, as shown in figure B.

Speedgovernor:

Electronic speed governor, from A to G, speed from slow to fast, can adjust speed dynamically.

(Adjust

speed dynamically means can adjust the speed while machine working)

Figure B: Speed governor and Signal Light Figure C: Speed Changer

Clamp pad:

Different size clamp pad for clamp the different pipe size. Each machine has different clamp pad.

See below sheet:

Model

Clamp pad size (OD mm)

SMG ISO-63C

28,32,42,45,54,57,60,63

SMG ISO-76C

42,45,54,57,60,63,68,76

SMG ISO-89C

63,68,76,83,89

SMG ISO-114C

76,83,89,95,102,108,114

Note:

The clamp pad size can be customized

The clamp pad size must same as pipe size, otherwise the beveling will be eccentric

Beveling tool:

Each unit complete with 3 pieces.

(1x facing, 1 x 30 deg. and 1 x 37.5 deg.)

Material:

Tungsten Steel

Tool feed/back wheel:

Controller of tool feed or tool back

Press down it, the tool will feed automatically

Pull up it, the tool will back automatically

PART 4 INSTALLATIONSAND OPERATION

OPERATIONPROCEDURE

Measure the OD of the pipe, and choose the proper clamp pad install on the machine. The working

range

marked on the clamp pad, it is easy choose.

Caution: The clamp pad size must same as pipe size, otherwise the beveling will be eccentric

Put the pipe end into the machine, rotate the clamping handle clockwise, and make the machine

mounted on the pipe firmly.

Caution: When beveling the thin wall pipe, use proper force clamping the pipe, avoid pipe out of shape.

Install the proper tool bit on the cutter. Make sure the tool bit in clockwise.

The machine performs cold

facing or beveling

Caution: Keep tool tip about 2mm distance away from pipe OD surface.

According to the pipe size,

positioning the tool bits.

Turn on the motor, press down the tool feed wheel, the machine start working

Caution: Cap and tool feed/back wheel rotate anticlockwise means feeding the tool.

4.1

Continuously spray coolant while working, make the iron scrap come out smoothly and prolong

the

tool life.

4.2

If the tool becomes blunt, edge it or replace with a new one

4.3

While working, avoid iron scrap and coolant goes into motor.

After job completed, pull up the tool back wheel, then turn off the motor. Clean the iron scrap;

make

sure the scrap will not go into machine.

Caution: When heard “kaka”, means the tool back finished, turn off the motor immediately, avoid the clutch

wear out.

Rotate the clamping handle anticlockwise, take off the machine. Clean and dry it, then storage.

Caution: When move the machine, lift the handle. Make sure do not lift the cable or tool feed/back wheel

When lubricate the machine, open the connection couple, grease it.

PART 5 IMPORTANT NOTES

The following point, please pay more attention:

While working, spray the coolant continuously and clean the iron scrap.

1.1

Make the iron scrap come out easily.

1.2

Prolong the tool life

1.3

Make sure avoid the coolant goes into electric motor

1.4

Make sure avoid the iron scrap goes into electric motor

If the tool blunt, working resistance increased, result in shaft, motor and gears parts damaged.

Please

edge it or replace with a new one in time. If edge the tool, one tool can be used times

Machine stops itself, cannot turn on it forced.

If the motor overheating, need self-cooling.

Back the tool, re-

start working.

Make sure the operator always beside the machine while working.

Strictly prohibited the machine overload working.

Working with high hardness pipe or heavy wall pipe, make sure adopts low grade/high speed

working

speed. (1-E or 1-F).

Pay attention to maintenance of machine, filling grease regularly.

Clean and dry the machine after each job finished.

Operator must read this manual completely before operation, the damage caused by wrong

operation out of warranty scope.

PART 6 EXPLODED VIEWS AND PARTS LIST

ISO-63C Exploded View

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