Metal-Fach N 272/1 Bedienungsanleitung
16–100 SOKÓŁKA, POLAND UL. KRESOWA 62
OPERATING MANUAL
PARTS CATALOGUE
MANURE SPREADER
N 272/1 and N 272/2
Edition no. 01
Year of issue: 2012
The original operating manual language is Polish.
2
CE DECLARATION OF CONFORMITY
FOR THE MACHINE
„METAL-FACH” Sp. z o.o.
ul. Kresowa 62
16-100 SOKÓŁKA
which acts as the manufacturer
declares under sole responsibility that the following machine:
this declaration concerns, meets the following requirements:
- Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
dated 17 May 2006 on machines, and amending Directive 95/16/EC (OJ EU L157 of
09/06/2006, p. 24) and the Resolution of the Minister of Economy of 21 October 2008
concerning general requirements for machinery (Journal of Laws, U. No. 199 item 1228).
The following harmonised standards were used for compliance evaluation:
PN-EN 690+A1:2009 PN-EN ISO 4254-1: 2009 + AC:2010
PN-EN ISO 12100:2011 PN-EN ISO 13857:2010
- and the following standards: PN-ISO 3600:1998, PN-ISO 11684:1998; and the Resolution of
the Ministry of Infrastructure of 31 December 2002 on technical requirements for vehicles
and the scope of their necessary equipment (Journal of Laws issue 32 item 262 as amended).
Safe Use Test Report No. LBC/49/11
Person responsible for engineering documentation: Marcin Halicki
This Declaration of Conformity becomes void and null if the machine design is changed
or modied in any manner without prior consent from the manufacturer.
Sokółka 05.11.2012 President of the Management Board
Jacek Marek Kucharewicz
Manure spreader
type/model N272 ...............................
year of manufacture: .....................................
serial number: ................................................
3
CONTENTS
1. INTRODUCTION ............................................................................................................................... 4
2. SAFETY INSTRUCTIONS................................................................................................................. 5
2.1 RESIDUAL RISKS ...................................................................................................................... 6
2.2 NOISE AND VIBRATION........................................................................................................... 7
3. INFORMATION AND WARNING SIGNS ........................................................................................ 7
4. INTENDED USE................................................................................................................................11
5. OPERATION OF SPREADERS.........................................................................................................11
5.1. Coupling the spreader with the tractor........................................................................................11
5.1.1. Adapter drive ..................................................................................................................... 12
5.1.2. Commissioning and running-in ......................................................................................... 13
5.2. Electrical system........................................................................................................................ 14
5.3. Load body gate control .............................................................................................................. 15
5.4. Floor conveyor........................................................................................................................... 15
5.4.1 Hydraulic drive of the oor conveyor................................................................................. 15
5.4.2 Manure dosing .................................................................................................................... 16
5.5. Adjustment of conveyor chain tension....................................................................................... 17
5.6. Spreading adapter ...................................................................................................................... 17
5.7. Brakes adjustment...................................................................................................................... 18
5.7.1. Parking brake adjustment.................................................................................................. 18
5.7.2. Service brake adjustment................................................................................................... 18
5.8. Adjustment of the land wheels clearance................................................................................... 19
6. MAINTENANCE AND SERVICING............................................................................................... 19
6.1. Hydraulic system servicing........................................................................................................ 19
6.2. Pneumatic system servicing....................................................................................................... 20
6.3. Periodic maintenance................................................................................................................. 20
6.4. Lubrication................................................................................................................................. 21
7. TECHNICAL CHARACTERISTICS................................................................................................ 22
8. MAINTENANCE, CARE AND STORAGE..................................................................................... 23
9. DISMANTLING, DISPOSAL AND ENVIRONMENTAL PROTECTION .................................... 23
10. EQUIPMENT .................................................................................................................................. 24
11. USE .................................................................................................................................................. 25
12. DESIGN AND OPERATING PRINCIPLE OF THE SPREADER................................................. 25
4
WARNING!
FAILURE TO FOLLOW THE RULES AND GUIDELINES INCLUDED IN THESE
INSTRUCTIONS MAY RESULT IN DEATH OR SEVERE BODY INJURY!
1. INTRODUCTION
The user of this product should read and understand these Operating Instructions in full, as well as follow all
the guidelines contained herein to ensure safe operation of this machine. The Instructions include the description
of design and operating principle, technical characteristics and rules of intended use and servicing of the machine.
Exercise extreme caution when in doubt about any procedure or operation. Should you have any questions, consult
the authorised seller or the manufacturer.
Hazard warning sign
This sign denotes important information on the operating safety, which must be read in full and relayed to all
the service personnel if necessary. The information included in the Instructions contain the basic guidelines for
proper operation and servicing, as well as about the operating safety and health regulations.
Pursuant to the Resolution of the Ministry of Infrastructure of 31 December 2002 on technical requirements
for vehicles and the scope of their necessary equipment, we hereby notify that farming tractors and slow-moving
vehicles, as well as trailer units designed for coupling with these vehicles must feature an identication emblem.
The emblems are not required for a vehicle included in a string of vehicles which is not the last vehicle in the
string. We follow this requirement by equipping our vehicles in special mounting frames which are located on the
spreader adapter guard. Always mount the identication emblem for travelling on public roads. Place the emblem
in the tractor cab when the spreader is on duty.
All manure spreaders conform to the trafc code regulations regarding the trafc of machines with the
maximum speed of 30 km/h on public roads. The machines also conform to the safety requirements of the valid
regulations for the agricultural machines of this type.
5
2. SAFETY INSTRUCTIONS
Always turn off the tractor engine, remove the ignition key and engage the parking brake before
leaving the driver's seat.
Should any failure occur, always turn off the tractor engine.
Do not turn on the conveyor when the adapter is off. Prior to starting your work, rst lift the
body gate, engage the adapter, run it at the full PTO speed and then turn on the oor conveyor
drive.
Before attempting to work on any systems of the spreader connected to the tractor with the
drive-shaft, turn off the tractor engine and remove the ignition key. Decouple the drive-shaft
before servicing (maintenance, repairs) the machine. Engage the spreader parking brake and
chock the wheels.
Do not remain in the load body when the drive is on. Do not enter the spread zone when the
spreader is working.
Ensure that no persons are in the spread zone.
Do not exceed the permissible payload and driving speed, otherwise the machine may be
damaged and the trafc safety may be compromised. Adapt the driving speed to the conditions
when working or travelling on a rough terrain. Follow the trafc code regulations when
travelling on public roads.
Do not use the oor conveyor to unload such materials as coal, wood, stone or construction
materials.
Do not use the machine on a terrain with an inclination of 8.5o.
Note that during the unloading the machine will change its impact on the tractor and its
manoeuvring conditions.
Operation of the spreader without the system guards, riding on the spreader and its tow bar or
driving without the connected braking system is strictly forbidden. The driver's mesh guard
must be installed on the front end of the load body. The upper edge of the mesh guard must be
at least 2.6 m from the ground surface. The PTO drive-shaft must always be equipped with the
full guard.
The mesh guard must be positioned to secure the adapter drums when towing the spreader on
public roads. Spreaders equipped with the body gate can only travel on public roads with the
gate closed.
6
The spreader can be operated only by adult personnel with a valid tractor driving licence. It is
strictly forbidden to operate the machine when under the inuence of alcohol or drugs.
Exercise due caution when performing any disassembly to prevent personal injury. If your skin
is cut, wash the wound thoroughly, disinfect with medical hydrogen peroxide solution and seek
medical attention. Any wound fouled with manure may result in Tetanus bacteria infection.
2.1 RESIDUAL RISKS
This spreader has been designed and produced in accordance to the state of technology and safety requirements
valid for its year of manufacture.
The manufacturer of this spreader has taken every effort in its design, production and labelling to eliminate
all hazards related to operation, servicing and maintenance. However, there are specic unavoidable risk present.
Residual risk results from incorrect or improper conduct of the operating personnel. The greatest hazards occur
during the following forbidden actions:
• Operation of the spreader by minors or persons who are unfamiliar with the operating instructions;
• Operation of the spreader by personnel under the inuence of alcohol or other intoxicants;
• Performance of any work on the spreader systems, when the spreader is coupled with the tractor with the
running engine;
• Attempting to work with the machine before inspecting the work site and environment;
• Remaining on (aboard) the machine when it is working or in transit;
• Use of PTO drive-shafts without any guards;
Follow these guidelines and prohibitions:
• read and fully understand the operating instructions,
• secure the machine from access by unauthorised persons and children;
• cleaning, maintenance and repairs must be performed by adequately trained persons and with the PTO
drive-shaft decoupled;
• keep your hands out of hazardous spaces;
• do not use the machine when it is not t for duty and/or when the guards are missing;
• do not use the PTO drive-shafts without any guards;
• no persons are allowed to remain near the machine when it is working;
• no persons are allowed to remain on the machine when it is working or in transit;
• do not transport the machine without the connected and functioning braking and lighting systems;
– only then can you eliminate the residual risks to people and the environment when using this spreader.
WARNING!
The residual risks are present when the aforementioned rules are not followed.
7
2.2 NOISE AND VIBRATION
The operator is inside the tractor cab when the machine is working.
The equivalent sound pressure emission level A (LpA is 75.0 ± 1 dB.
The peak sound pressure value C (LCpeak) is 82.0 ± 1 dB.
Machine sound power – N/A.
(Measurements acc. to PN-EN ISO 4254-1:2006 Annex B section 2.6)
No vibration hazards occur when working with this machine.
The operator's work station is located in the tractor cab, with shock absorption and an ergonomically proled seat.
The value of the vibration exposure of the operator does not exceed 0.5 m/s2.
3. INFORMATION AND WARNING SIGNS
Extremely hazardous areas are indicated with the yellow warning signs and warning labels placed on the
machine. During operation of this machine, exercise extreme caution when remaining in direct proximity of these
areas.
Check the serial number indicated in the Operating Instructions and the warranty card against the serial number
stamped on the nameplate and the chassis frame. The nameplate and the stamped serial number are located on the
chassis end sill, i.e. on the right side of the machine.
The warning stickers must always be legible. If the stickers become illegible, an assembly on
which they are located is replaced or the machine is repainted, the stickers must be purchased
at the retail outletsor ordered at your local dealer as spare parts and suitable replaced.
Turn off the engine and remove the ignition key
before servicing or repairs.
(1x)
Do not remain between the machine and the tractor
when the engine is running.
(1x)
Attention! Read the Operating Instructions.
(1x)
PTO rotational speed: 540 (1000) RPM.
(1x)
540 RPM 1000 RPM
12
43
8
Do not approach the working machine. Maintain a
safe distance from the tow bar when it is being lifted
or lowered.
(1x)
280 kPa
Tyre pressure.
(2x)
Lug for lifting hooks.
(2x)
Turn off the PTO drive at road
turns.
Warning label.
(1x)
Keep a safe distance from power lines.
(1x)
Speed limit sign.
(1x)
NAMEPLATE
Nameplate.
(1x)
Couple with the trailer by using
the single-axle trailer hitch
Warning label.
(1x)
Do not enter the load body when
the drive is on.
Warning label.
(1x)
Brake release sign.
(1x)
5
7
9
11
13
6
8
10
12
14
9
Load capacity 12 t
Load capacity 14 t
Information label
(1x)
N272/1
N272/1
Information label – machine symbol.
(1x)
Keep a safe distance from the adapter. Do not put
your hands between the rotors.
(1x)
Ejected objects. Keep a safe distance from the
machine
(1x)
Warning of being caught by the PTO drive-shaft.
(2x)
Information label – manufacturer's logo.
(1x)
A4VS adapter weight
470 kg
A2VS adapter weight
960 kg
Description of the adapter weight.
(1x)
Warning sign.
(1x)
Lubrication points.
(4x)
Do not ride on ladder steps or the tow bar.
(1x)
15
19
21
23
17
16
20
22
24
18
10
Fig. 1. Locations of the information and warning signs
Danger of hands crushing.
(2x)
CE marking.
(1x)
25 26
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