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Operations Manual & User Guide

Congratulations on your purchase of the BVX-200 Fume Extraction System. It is designed to

protect your health from hazardous and irritating air pollution you may have at your work area. It

has been designed and manufactured to the highest quality standards. We appreciate your

confidence and pledge the highest level of support and customer service to you.

This document has been prepared to guide you with the setup, operation, and user

maintenance of your system. We recommend that you review it to optimize performance and for

your safety.

1. Please Observe The Following

1.1. Emphasized Section 3

1.2. For Your Safety 3

1.3. Unpacking and Inspection 4

1.4. Items Supplied 4

1.5. Feature 4

1.6. Usage 4

2. Description 5

3. Technical Data 5

4. Installation 5

5. Maintenance and Cleaning 6

6. Troubleshooting 8

7. Part Numbers 9

8. Warranty 9

1. Pl

1.1.

1.2

ase Obs

Emphasi

Refe

from

Cau

Emp

Noti

Give

well

For You

WARN

For safe

not obse

WARN

Consult

safe and

lower ex

WARN

Do not u

WARN

Do not e

WARN

Make su

WARN

Use only

WARN

Do not o

Extracte

WARN

Always d

WARN

Never c

WARN

Never c

Excepti

WARN

This sys

unit to re

WARN

Observe

sealants.

Sheet (

While

Repre

rve The

zed Secti

ning!

s to safety re

njury.

ion!

asizes what

ce:

recommend

s for service

Safety

NG!

and successf

ved, the man

NG!

our “safety d

can only be

losive limits.

NG!

e the Unit to

NG!

pose the co

NG!

e the Unit st

NG!

original equi

NG!

erate the Un

air will dam

NG!

isconnect the

NG!

ver exhaust

NG!

ver all air inle

n: One open

NG!

em is equipp

tart automati

NG!

general safet

Observe the

SDS).

nder warr

entative.

Followi

ulations and

ust be done

tions for bett

ctivities.

l operation o

ufacturer can

partment” w

sed for the e

extract corro

necting cable

nds stable a

ment filters.

it without filte

ge the blowe

power suppl

penings.

t openings si

ng sealed off

d with autom

cally.

regulations

manufacture

, the un

requires safe

or avoided s

r handling of

the unit, rea

assume no r

en using the

traction of v

ive substanc

to heat, oil,

d secure.

inserts. Cont

before servi

ultaneously.

for single sta

atic reset ove

or the handli

’s instruction

t ma

be r

y measures t

that the unit

the unit durin

these instru

sponsibility.

unit on flamm

pors, which

r sharp edge

aminants in t

ing the unit.

ion operation

rload protecti

g of chemica

as stated in

paired onl

at protect th

r other prop

g operation o

tions comple

etain this m

able gases.

ave concentr

n, which ma

ls such as ad

he Material S

an Aut

operator or

rty is not da

adjustment

tely. If the ins

nual for futur

his unit is not

tion levels w

cause the

esives and

afety Data

orized Met

ther persons

aged.

ructions are

reference.

explosion

ll below the

al Service

1.3.

Car

Ins

the

be r

1.4.

1.5.

•

1.6.

The

dus

ord

of a

is d

des

Unpacki

fully unpac

ect the unit

arrier imm

eported to t

Items su

1 Filter Unit

1 Remote s

1 Power Co

1 Operating

Features

On/Off swit

Low noise l

High suctio

Compact an

udible filte

HEPA Effici

Deep-bed g

Connects to

exhaust ar

ESD safe h

UL & CSA li

Usage

Fume Extra

or vapors a

red.

el BVX-201

HEPA filter

signed for

el BVX-20

gned for ap

WARNING

Consult your

and only use

limits.

g and In

the Fume

or any dam

diately. Clai

e manufact

plied

with filters i

art/stop swi

Manual

h with “soft-

vel

force and

d portable

block indic

ncy at 99.9

s filter (Mo

50mm(2”)

using

ted, CE ce

ction Syste

t the work pl

supplied wi

ith an effic

pplications

supplied wi

lications su

“safety depar

for the extra

pection

xtraction S

ge that mig

s for dam

rer.

stalled

tart” featur

irflow

% (Model

el BVX-203

r 63mm(2.5

”

tified

is a portab

ace. The filt

h a pre-filte

ency of 99.

uch as sold

h a pre-filte

h as cleani

ment” when

tion of vapor

stem and e

ht have occ

ge must be

-201)

)

”

) hoses or

le, two-stati

r set suppli

and a main

7% at 0.3

er fumes fro

and a dee

g with solv

sing the unit

, which hav

amine the i

rred in tran

ade by th

n filtration s

d with the f

filter. The

icron and a

m solder iro

-bed gas filt

nts, confor

n flammable

concentratio

ems contai

it. If such d

consignee

stem for th

lter unit dep

ain-filter is

activated c

s, solder p

r (activated

al coating,

gases. This

levels well

ed in the C

mage is pr

o the carrie

removal of

nds on the

combo-filte

rbon filter.

ts, etc.

carbon). Th

tc.

nit is not expl

elow the low

rton.

sent, notify

and should

fumes, light

model

r consisting

his model

is model is

osion safe

r explosive

2. Description

2.1. Operating Elements and Construction

2.2. Theory of Operation

The efficient removal of hazardous fumes at your workplace is a two-step process: fume capture

and filtration. The filter unit is supplied with a set of filters already installed.

To capture the fumes, Metcal recommends use of optional exhaust arms and accessories

(purchased separately). The exhaust arms need to be set up properly (instruction supplied with

exhaust arm) and the nozzle positioned in a way to optimize the fume capture.

Air extracted from your work area will be purified when passing through the filters inside the unit

and then is returned into your work area.

Contact your local Metcal representative if there are any questions regarding the proper

selection of filters for your application.

When the filters are blocked, an alarm will start to sound. See section 5.4 for filter replacement

procedures.

3. Technical Data

Max. airflow, free blowing 250m3/h (150cfm)

Flow rate 2 x 75 m3/h (45cfm)

Static pressure 850 Pa (3.5”WC)

Noise level (approx.) < 55dBA

Voltage 100 – 240 VAC, 1 phase

Frequency 50-60 Hz

Motor rating 85 Watts

Safety compliance UL, CSA, CE

Dimensions W/D/Hmm 508 x 254 x 388

Dimensions W/D/H in 20” x 10” x 15.3”

Weight (approx.) 20 lbs. / 9 kg

4. Installation

Remove the Fume Extraction System from packing materials and place on the floor under workbench

or near your work area where fume extraction is required. Make sure you have access to the unit for

filter maintenance.

gro

the

mot

Pos

Foll

5.1.

5.2.

The

filte

extr

is t

any

Thi

noti

nect the uni

nded wall s

Warning!

To provide

nect the uni

ower switc

rator can e

r “Soft-star

ition the exh

w mainten

intenanc

Filter Un

The Fume

safe plasti

To clean, u

(be sure u

Do not bloc

damaging th

Do not defe

residue to a

Do not lif

Be sure to h

Filter Re

el BVX-201

n fumes ar

coarse part

. The cloggi

cted from t

move the o

longer to pr

larm will sta

Warning!

Do not atte

health and e

Notice:

the pre-filte

filters.

el BVX-20

model feat

mon with H

eable.

power cord

cket.

rotection ag

to exhaust

, located o

pect a dela

feature”.

aust arms t

nce proced

e and Cl

t - Maint

xtraction S

. Here are a

se a light wi

it is turned

the exhaust

e unit, and dr

t the filter int

here to the b

system

ndle filters

lacemen

filtered insi

cles are coll

g will resul

e work are

tional extra

vious satisf

rt to sound.

pt to clean f

uipment.

cal recomme

will prolong

res a deep-

PA filters.

into the out

inst the ris

rms (optio

the bottom

of a few se

optimize th

res below.

aning

nance an

stem is de

few tips to

e with a ge

ff while clea

utlets; this w

p in perform

rlock switch.

ower and de

hile opera

ith care.

t Timing

e the unit,

ected in the

in a reducti

. This condi

ction arms

ction level,

ee section

lters. Attem

nds replacem

the life of th

bed gas filte

eplace bot

et on the si

of electrical

al) per insta

right of the

onds befor

fume capt

Safety

igned with l

eep your sy

tle cleaner

ning).

ll cause the o

nce.

Running the

rease the life

ing

he particula

pre-filter wh

n of the air

ion may no

loser to app

filte

replac

5.4 for filter

ted cleanin

ent of main fil

e main filte

r, which gen

filters, pre-

e of the sys

shock, conn

llation instru

nit. (Red in

hearing fa

re.

w maintena

tem runnin

o prevent b

perating tem

ystem withou

of the syste

es captured

le fine parti

low, which

necessarily

ication if po

ment is req

replacemen

can damag

ers annually

(HEPA/Car

erally does

ilter and car

em. Plug th

ect to prope

tions. To p

icates “Po

running. Th

nce in mind.

in top sha

ildup of par

erature of th

t a filter will al

and increas

will start clo

les will be c

ay reduce t

require filte

sible. If the

ired. When

procedures

filters and

s a minimu

on).

Use onl

ot clog and

on filter as

power cor

ly grounded

wer up syst

er On” posit

is is due to

The housin

iculate and

system to ris

low particulat

noise.

gging the fil

llected in t

he amount

replaceme

fumes are n

the filters ar

ause potenti

Regular c

original repl

reduce airfl

oon as odo

into a

outlets only

m, depres

on)

built-in

is ESD

lux residue

e, potential

and flux

er over time

e HEPA

f fumes

t. One step

t extracted

blocked,

al risk to

anging of

cement

w as

rs become

5.3.

The

filte

swit

cas

5.4.

Notice:

adsorbing m

Safety In

safety swit

is removed

ch also prev

the impurit

WARNING

Do not bypas

injury to pers

Filter Re

1. Turn u

2. Discon

3. Unlatc

4. Remov

5. Replac

so that

6. Replac

cover

Cauti

Do not

housin

7. Recon

8. If unit

Notice:

lace filters a

isture from a

terlock

h is an interl

and when t

ents the sys

es would c

safety interl

ns.

lacemen

it off.

ect the po

the filter co

e filter cove

the filters.

interlock sw

filter cove

nd press do

use force. I

ect power

oes not ope

ays use ne

least every 6

bient air. Us

ock which t

e fan inlet

em from op

ntaminate t

ck. Bypassi

t Proced

er cord.

ver (see illu

(Pre-filter/m

itch is depre

and ensure

n carefully

latches do

ord and turn

rate, refer to

replacement

months, as

only origin

rns off the f

pening is e

rating with

e internal u

g safety interl

re:

tration on ri

in filter). E

ssed.

proper fit o

ot close, ch

system on.

troublesho

filters!

ost gas-pha

lreplaceme

n when the

posed. The

ut filters in

it.

ock could res

ht).

sure to plac

bottom hou

ck proper

ting section

e filter media

nt filters.

main

afety

hich

ult in

main filter

sing. Hook

eating of filt

achieve satu

inside the al

oth latches

r cover on

ation by

gnment pin

into filter

ottom

5.5.

Lit

The

use

tem

Filter Di

The gas filt

may contai

Please con

handling in

ublesho

blem

air flow

le air flow

dible alarm

-200 fil

s, require n

erature set

Assemble t

should be i

Switch On t

powered. T

motor conti

temperatur

With one inl

and listen f

turn the pot

Replace the

potentiomet

blanking plu

To make

•

stand

•

paper

posal

r collects s

toxic mate

sult the MS

tructions

oting

ctivating

er-block ala

adjustmen

ing to preve

e BVX-200

the ‘Off’ po

e main unit

e unit will r

ues to run.

t port alrea

r the alarm

ntiometer c

6mm Ø hol

r by turnin

g once the

our own

rd CD has

hole-punch

me organic

ials and inh

S Sheets f

ossibly C

o Power

ir leak

igh ambien

rm is factor

. However,

nt false alar

s per the U

ition.

and press t

n and you

llow the m

y blocked,

one. If hear

unterclock

blank with

screwdrive

orrect settin

block-pl

15mm Ø h

may be use

materials a

lation of du

r the materi

ause

Temperatu

calibrated t

sers in war

ser Guide.

e remote s

ill hear the

tor to run fo

lace a bloc

, go to next

ise until the

a 15mm Ø

clockwise

is obtaine

tes:

le at its ce

on stiff car

d care in di

t particles

l used at y

Che

re Plea

a specific t

er climate

oth the rem

itch. The re

larm sound

at least 10

plate with

step; if not,

alarm tone

ne. If the al

ntil the alar

ter.

to make a

posal may

r exposure

ur facility an

ck and Co

k On/Off S

k power ou

k power co

k for filte

k safety int

k hose/arm

se refer to c

emperature

may need t

te switch th

mote switch

momentaril

minutes to

6mm Ø hol

emove the

s heard.

rm still sou

can no lon

hole that is

e required.

o skin must

d follow the

rrection

itch

let

rlock switc

for leaks

for proper i

for partial cl

libration pr

setting and

o adjust the

e main pow

LED will lig

but then st

ttain normal

e over the o

lastic blank

ds, gently a

ger be hear

pproximate

The filter

be avoided.

prescribed

stallation

ogging

cedure 6.1

ill, for most

BVX-200

r switch

t when

p while the

operating

her air inlet

ing-plug an

just the

. Refit the

ly 6mm.

7. Part Numbers

7.1. Filter Units

BVX-201 Filter Unit for 2 Station, Pre / HEPA / Gas

BVX-201-KIT Filter Unit with 2 x 1.5m arms, Pre / HEPA/ Gas

BVX-201-KIT1 Filter Unit with 2 x .75m arms, Bench bracket and 1.8m connecting

hose, Pre / HEPA/ Gas

BVX-203 Filter Unit for 2 Station, Pre / Deep Bed Gas

7.2. Replacement Filters

Model

BVX-201 Model

BVX-203

FP-BVX200, Pre-Filter (Pack of 5) yes yes

FG-BVX200, Deep-Bed Gas Filter no yes

FM-BVX200 Main Filter, HEPA 99.97% / Carbon yes no

7.3. Optional Kits and Accessories

BVX-ARM-K1 Kit consisting of BVX-ARM, BVX-CH01, BVX-TB01

BVX-ARML Exhaust Arm, flexible, 1500mm (59") x 50mm (2"), ESD Safe

BVX-ARM Exhaust Arm, flexible, 750mm (29.5") x 50mm (2"), ESD Safe.

BVX-TB01 Table Bracket with 2 each C-Clamps

BVX-CH01 Connection Hose, 1.8m (6') x 50mm (2")

BVX-CH02 Connection Hose, 3.6m (12') x 50mm (2")

8. WARRANTY

Please visit Metcal's products web page (www.metcal.com) where you will find available information

on systems, accessories, technical notes, and more. You may also contact your local representative

for pricing and availability.

Metcal warrants the BVX-200 Series against any defects in materials or workmanship for one (1) year

from the date of purchase by the original owner. This Warranty excludes normal maintenance and

shall not apply to any opened, misused, abused, altered or damaged items. If the product should

become defective within the warranty period, Metcal will repair or replace it free of charge at its sole

option. The repaired or replacement item(s) will be shipped, freight prepaid, to the original purchaser.

The warranty period will start from the date of purchase. If the date of purchase cannot be

substantiated the date of manufacture will be used as the start of the warranty period.

For the repair or return of a unit a Return Material Authorization Number (RMA #) needs to be

obtained.

Mode d'emploi & Guide de l'utilisateur

Nous vous félicitons pour votre achat du système d'extraction de fumes BVX-200. Il est conçu

pour protéger votre santé contre les dangers et les irritations causés par l'air pollué, pouvant

affecter votre poste de travail. Il a été fabriqué selon les normes de qualité les plus sévères.

Nous vous remercions de votre confiance et vous réservons le niveau le plus élevé de support

technique et de service après-vente.

Ce document a été préparé pour vous guider lors de la mise en place, de l'utilisation et de la

maintenance au niveau utilisateur de votre système. Nous vous recommandons de le relire pour

optimiser les performances et votre sécurité.

1. Veuillez suivre les indications ci-après

1.1. Remarques importantes 11

1.2. Pour votre sécurité 11

1.3. Déballage et inspection 11

1.4. Éléments fournis 12

1.5. Caractéristiques 12

1.6. Utilisation 12

2. Description 13

3. Caractéristiques techniques 14

4. Installation 14

5. Maintenance et nettoyage 14

6. Dépannage 16

7. Références des pièces 17

8. Garantie 17

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