Metek DREXELBROOK Universal IV Lite Bedienungsanleitung

Installation and

Operating Instructions

For Assistance Call + 215-674-1234

A Leader in Level and Analytical Measurement

Universal IV™ Lite and Universal UIV™ Pro

Model Transmitters

2- Wire RF Admittance / Capacitance Level

Measurement System with HART Protocol

AMETEK Drexelbrook makes no warranty of any kind with regard to the material contained in this

manual, including, but not limited to, implied warranties or tness for a particular purpose. Drexelbrook

shall not be liable for errors contained herein or for incidental or consequential damages in connection

with the performance or use of material.

EDO# 02-22-123

UIV-LM

Issue # 5

205 Keith Valley Road, Horsham, PA 19044

Telephone: +1 215-674-1234

Fax: +1 215-674-2731

E-mail: [email protected]

Website: www.drexelbrook.com

An ISO 9001 Certied Company

Universal IV™Transmitter

with HART® Protocol

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Table of Contents

Section 1: Introduction

1.1 System Description ............................................................................................... 1

1.2 Technology ............................................................................................................ 3

1.3 Models Available ................................................................................................... 4

1.4 Probe Selection Table ........................................................................................... 6

1.5 Area Classications ............................................................................................. 6

Section 2: Installation

2.1 Unpacking ............................................................................................................. 7

2.2 Hazardous Location Installations .......................................................................... 7

2.3 Mounting the Electronic Unit ................................................................................. 8

2.4 Wiring the Electronic Unit.................................................................................... 14

2.5 Wiring the Sensing Element................................................................................ 15

2.6 Spark (Static Electricity) Protection..................................................................... 17

2.7 Surge Voltage (Lightning) Protection................................................................... 18

2.8 RFI (Radio Frequency Interference) Filters......................................................... 18

2.9 Electrostatic Filters (Desalter Filter) .................................................................... 20

Section 3: Conguration and Calibration with Drexelbrook PC Software HRTWin

3.1 Installing The USB Modem.................................................................................. 21

3.2 Install the Windows Version HRTWin Software................................................... 22

3.3 Description of Function Keys............................................................................... 23

3.4 Conguration....................................................................................................... 24

3.5 HRTWin Status Messages .................................................................................. 28

3.6 Calibration ........................................................................................................... 29

3.7 Set D/A Trim ........................................................................................................ 33

3.8 Congure Meter................................................................................................... 34

3.9 Strapping Table ................................................................................................... 34

3.10 Save/Print Entries................................................................................................ 36

3.11 Validation............................................................................................................. 37

3.12 Calibration & Conguration via Display/Keypad.................................................. 41

3.13 Status Messages................................................................................................. 46

3.14 HART Multi-Drop ................................................................................................. 49

Section 4: Conguration and Calibration with HART®Calibrator

4.1 Start-up................................................................................................................ 51

4.2 Conguration....................................................................................................... 52

4.3 Calibration ........................................................................................................... 54

4.4 D/A Trim............................................................................................................... 58

4.5 Bench Calibration Information Sheet................................................................... 60

Section 5: Troubleshooting

5.1 Identifying a Problem/Symptom .......................................................................... 62

5.2 Troubleshooting Loop Connection ...................................................................... 62

5.3 Universal IV transmitter does not communicate with HRTWin Software............. 63

5.4 Transmitter Drift Test ........................................................................................... 64

5.5 Troubleshooting Sensing Element ...................................................................... 65

5.6 Troubleshooting Coaxial Cable ........................................................................... 67

5.7 Static Electricity................................................................................................... 68

5.8 Radio Frequency Interference............................................................................. 68

5.9 Factory Assistance .............................................................................................. 69

5.10 Field Service........................................................................................................ 69

5.11 Customer Training ............................................................................................... 70

5.12 Return Equipment ............................................................................................... 70

5.13 Universal IV Troubleshooting Guide.................................................................... 71

Section 6: Specications

6.1 Transmitter Specications ................................................................................... 73

Section 7: Hazardous Location Supplementary Installation Instructions

7.1 General safety information .................................................................................. 75

7.2 The Compartment Cover..................................................................................... 76

7.3 Standards and Approvals .................................................................................... 77

Section 8: Control Drawings

8.1 ATEX / IECEX .................................................................................................... 79

8.2 FM US / FMC ...................................................................................................... 87

Section 1: Introduction

1.1 System Description

The instructions in this manual are for the AMETEK

Drexelbrook Universal IV for level measurement in liquids,

slurries, interfaces, and granulars.

Each system consists of a Universal IV two-wire, 4-20 mA

HART® electronic unit and a 700 series sensing element. A 380

series connecting cable is also supplied for connection of the

sensing element to remote electronic units.

The Universal IV system is an admittance-to-current transducer.

A change in level produces a change in admittance which results

in a change of current. It is termed a two-wire transmitter

because the same two wires that are used to power the unit also

indicate the change in level (4-20 mA).

Universal IV - Installation and Operating Instructions

Figure 1-1 Capacitance

Sensing Element

air

Ckmedia

C=kA

C = k A

air

kmedia

C=kA

Tank Wall

Coating

High Resistance

Little to No Resistance

Probe Insulation

Probe Rod

(More Coating is

Easier to Ignore)

Oscillator circuitry through phase shift

cancels small amounts of RF current

flow (both Resistive and Capacitive)

caused by coating

Level

Figure 1-2

RF Admittance Sensing Element

with Cote-Shield

Introduction

1.2 Technology

Capacitance

In a simple capacitance measurement, the capacitance increases as the

process medium covers more of the sensing element. In an insulating medium,

this is due to the increase in dielectric constant (k) from air to that of the

medium. In a conductive medium, this is due to the decreased distance from

ground as the medium provides a conductive path from the ground reference,

typically the vessel wall, to the outer surface of the sensing element

insulation.

This change in capacitance causes an imbalance in a capacitance bridge which

is detected in the circuitry and converted to an output proportional to level.

Radio Frequency (RF) Admittance

RF Admittance is the next generation. Although similar to capacitance it

adds a valuable feature, the ability to compensate for conductive coatings.

The patented Cote-Shield™ circuitry of the Universal IV Pro Model measures

resistance and capacitance separately. The level component of the sensing

element capacitance has a negligible resistance however, a conductive coating

will have a much greater resistance. The design of the circuitry also produces

signals for the resistive and capacitive RF currents of a conductive coating

to be of identical magnitude but of opposite phase. This allows the Universal

IV to subtract the effect of the coating and produce an accurate level

measurement even in the most difficult applications.

This patented Cote-Shield™ circuitry is designed into the Universal IV Pro

Model and enables the instrument to ignore the effect of buildup or material

coating on the sensing element. The sensing element is mounted in the vessel

and provides a change in RF admittance indicating the level of material.

The Cote-Shield™ circuitry prevents the transmission of RF current through

the coating on the sensing element. The only path to ground available for the

RF current is through the material being measured.

The result is an accurate measurement regardless of the amount of coating on

the sensing element. By far the most versatile technology available, it works

with all types of materials in a vast array of conditions; from cryogenics to

high temperature, and from vacuum to 10,000psi pressure.

Lite Model

The Universal IV Lite Model is the entry level RF Capacitance measurement

system for use where Cote-Shield™is not required. Lite models can be used

in non-coating and insulating coating applications. Universal IV Lite is not

recommended for use in conductive coating applications. In addition, the

Lite model has a 20-7,000 pF range that may limit the measurement span on

conductive liquids.

Pro Model

The Universal IV Pro model has the most versatility with full capabilities

of Code-Shield and measurement span of 1-45,000 pF. The Pro can handle

shorter and longer measurement spans and is compatible with a vast array of

applications.

Universal IV - Installation and Operating Instructions

U 1 0

Future Use

0 Future Use

Technology

UUniversal IV

Digital Protocols

1HART®

Measurement Type / Frequency and Phasing

P0 Pro model: Admittance, 100 KHz, 0° Phase, 1 - 45,000 pF span

P1 Pro model: Admittance, 15 KHz, 0° Phase, 1 - 45,000 pF span

P2 Pro model: Admittance, 100 KHz, 45° Phase, 1 - 45,000 pF span

P3 Pro model: Admittance, 15 KHz, 45° Phase, 1 - 45,000 pF span

L0 Lite model: Capacitance, 100 KHz, 0 Phase, 20 - 7,000 pF span

L1 Lite model: Capacitance, 15 KHz, 0° Phase, 20 - 7,000 pF span

Approvals

0Unapproved

1FM/FMc IS

2FM/FMc XP

3ATEX ia

4ATEX d [ia]

5IECEx ia

6IECEx d [ia]

Electrical Connection

03/4" NPT without external ground lug

1M20 with external ground lug

23/4" NPT with external ground lug

Surge / Noise Suppression

0No additional filtering required

1Signal filtering RFI and Surge protection (Integral or Remote)

2Probe RFI (Remote only)

3Signal filtering and Probe RFI (Remote only)

4Probe HDSP (Heavy Duty Spark Protector) - Remote only

5Signal filtering and Probe HDSP (Remote only)

6Probe RFI and Probe HDSP (Remote only)

7Signal filtering and Probe RFI and Probe HDSP (Remote only)

DDesalter Filter (Remote only)

Integral / Remote options

0Integral configuration

1Remote configuration without cable

2Remote configuration with 10 ft General Purpose Cable

3Remote configuration with 25 ft. General Purpose Cable

4Remote configuration with 35 Ft. General Purpose Cable

5Remote configuration with 50 ft. General Purpose Cable

6Remote configuration with 75 ft. General Purpose Cable

7Remote configuration with 100 ft. General Purpose Cable

8Remote configuration with 10 ft. Triax Cable

9Remote configuration with 25 ft. Triax Cable

ARemote configuration with 35 ft. Triax Cable

BRemote configuration with 50 ft. Triax Cable

CRemote configuration with 75 ft. Triax Cable

DRemote configuration with 100 ft Triax Cable

ERemote configuration with 10 ft Hi Temp Cable

FRemote configuration with 25 ft. Hi Temp Cable

GRemote configuration with 35 ft. Hi Temp Cable

HRemote configuration with 50 ft. Hi Temp Cable

JRemote configuration with 75 ft. Hi Temp Cable

KRemote configuration with 100 ft Hi Temp Cable

LRemote configuration with 10 ft Hi Temp Composite Cable

MRemote configuration with 25 ft. Hi Temp Composite Cable

NRemote configuration with 35 ft. Hi Temp Composite Cable

ORemote configuration with 50 ft. Hi Temp Composite Cable

PRemote configuration with 75 ft. Hi Temp Composite Cable

QRemote configuration with 100 ft Hi Temp Composite Cable

ZRemote configuration with custom cable

Dual seal option

0Without Dual Seal option

1With Dual Seal option

Special Software

0None

ZSpecial Software

Sensing Element Code

### Sensing element 3-digit code (Refer to probe selection table)

000 Remote System without a probe

ZZZ Special sensing element

R00 Universal retrofit kit upgrade with all adapters for all probes

R## Retrofit kit upgrade with probe dependent adapters

R09 Remote only retrofit kit upgrade

Process gland wetted part (X)

ACarbon Steel

B316/316L SS

CHast C-276

PPFA

EMonel

UTitanium

X* Upon request

Sensing Element Selected From Table

Process connection (XX)

A0 3/4" NPT

B0 1" NPT

BA 1" 150# RF Carbon Steel

BB 1" 150# RF 316/316L Stainless Steel

CB 1" 300# RF 316/316L Stainless Steel

BD 1" 150# RF 316/316L SS TFE

C2 1 1/2" Tri-Clamp

E2 2" Tri-Clamp

FA 2" 150# RF Carbon Steel

FB 2" 150# RF 316/316L Stainless Steel

GB 2" 300# RF 316/316L Stainless Steel

FC 2" 150# RF CS TFE Face

FD 2" 150# RF 316/316L SS TFE

FE 2" 150# RF CS Inserted TFE

FH 2" 150# RF 316L SS Seal-Tyte

G0 1/2" NPT

IA 3" 150# RF Carbon Steel

IB 3" 150# RF 316/316L Stainless Steel

J2 3" Tri-Clamp

JB 3" 300# RF 316/316L Stainless Steel

KB 4" 150# RF 316/316L SS

KC 4" 150# RF CS TFE Face

KD 4" 150# RF 316/316L SS TFE

KG 4" 150# RF CS Seal-Tyte

LA 4" 300# RF Carbon Steel

LB 4" 300# RF 316/316L Stainless Steel

2B 8" 600# RF 316/316L Stainless Steel

XX* Many more options available upon request (ANSI, DIN, JIS)

Insertion Length in MM

XXXXXX Length of the probe in millimeters from process connection to the bottom of the probe

Cote-Shield™ Length in MM

XXXXXX Length of the Cote-Shield in millimeters for 3-terminal probes. Not applicable for 2-terminal probes

Inactive Length in MM

XXXXXX Length of the inactive part of the probe that is not measured.

This option is primarily used in Interface measurement and Desalters

Inactive Material

ACarbon Steel

B316/316L SS

CHast C-276

TTeflon Covered

NNot Applicable

X* Many more options are available upon request

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