Miller DELTAWELD 302 Bedienungsanleitung

OWNER’S

MANUAL

July 1996 Form: OM-223H

Effective With Serial No. KG141349

cover_om 4/95 −ST-800 453 PRINTED IN USA

Deltaweld®302, 452, 652 (60 Hz)

Deltaweld®402, 602, 852 (50/60 Hz)

CV/DC Welding Power Sources For GMAW, FCAW, SAW Welding, And CAC-A Cutting And Gouging

Model Rated

Welding Voltage

Range Max

OCV IP

Rating

Amperes Input at Rated Load Output, 50 or 60 Hz,

Three-Phase

Model

Welding

Output

Range

OCV

ng 200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW

300

Amp

300 A @ 32

(29) Volts

DC, 100%

Duty Cycle

10 −32 38

(43) 21M -- 42

3.2* 27

1.8* 25

1.7* 23

1.6* 21

1.6* 17

1.3* 16.9

1.26* 12.9

0.21*

450

Amp

450 A @ 38

(36.5) Volts

DC, 100%

Duty Cycle

10 −38 48 21M 72

3.2* 63

2.7* 39

2.6* 37

2.2* 33

2.1* 32

1.4* 25

1.1* 25.1

1.09* 21.1

0.26*

650

Amp

650 A @ 44

Volts DC,

100% Duty

Cycle

10 −44 54 21M -- 96

3.2* 58

3.3* 54

3.0* 50

2.8* 48

1.6* 38

1.3* 38.2

1.26* 34.2

0.35*

*While idling

( ) Indicates specification differences for CE models

dec_con1 10/95

Declaration of Conformity For

European Community (CE) Products

This information is provided for units with CE certification (see rating label on unit.)

NOTE

Manufacturer’s Name: Miller Electric Mfg. Co.

Manufacturer’s Address: 1635 W. Spencer Street

Appleton, WI 54914 USA

Declares that the product: Deltaweld®402, 602, And 852

conforms to the following Directives and Standards:

Directives

Electromagnetic compatibility Directives: 89/336/EEC, 92/31/EEC

Low Voltage Directive: 73/23/EEC

Machinery Directives: 89/392/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC

Standards

Safety Requirements for Arc Welding Equipment part 1: EN 60974-1: 1990

Arc Welding Equipment Part 1: Welding Power Sources: IEC 974-1

(April 1995 −Draft revision)

Degrees of Protection provided by Enclosures (IP code): IEC 529: 1989

Insulation coordination for equipment within low-voltage systems:

Part 1: Principles, requirements and tests: IEC 664-1: 1992

Electromagnetic compatibility (EMC) Product standard for arc welding equipment:

EN50199: August 1995

European Contact: Mr. Luigi Vacchini, Managing Director

MILLER Europe S.P.A.

Via Privata Iseo

20098 San Giuliano

Milanese, Italy

Telephone: 39(02)98290-1

Fax: 39(02)98281-552

OM-223 Page 9

SECTION 1 −DEFINITIONS

1-1. Warning Label Definitions

S-176 254-A

1 1.1 1.2 1.3

3 3.1 3.2 3.3

4 4.1

22.1 2.2

5 6

2.3

Warning! Watch Out! There are

possible hazards as shown by the

symbols.

1 Electric shock from welding

electrode or wiring can kill.

1.1 Wear dry insulating gloves.

Do not touch electrode with

bare hand. Do not wear wet or

damaged gloves.

1.2 Protect yourself from electric

shock by insulating yourself

from work and ground.

1.3 Disconnect input plug or

power before working on

machine.

2 Breathing welding fumes can

be hazardous to your health.

2.1 Keep your head out of the

fumes.

2.2 Use forced ventilation or local

exhaust to remove the fumes.

2.3 Use ventilating fan to remove

fumes.

3 Welding sparks can cause

explosion or fire.

3.1 Keep flammables away from

welding. Do not weld near

flammables.

3.2 Welding sparks can cause

fires. Have a fire extinguisher

nearby, and have a

watchperson ready to use it.

3.3 Do not weld on drums or any

closed containers.

4 Arc rays can burn eyes and

injure skin.

4.1 Wear hat and safety glasses.

Use ear protection and button

shirt collar. Use welding

helmet with correct shade of

filter. Wear complete body

protection.

5 Become trained and read the

instructions before working on

the machine or welding.

6 Do not remove or paint over

(cover) the label.

1/96

OM-223 Page 10

Warning! Watch Out! There are

possible hazards as shown by the

symbols.

Electric shock from wiring can kill.

Disconnect input plug or power

before working on machine.

Read the Owner’s Manual before

working on this machine.

1 Consult rating label for input

power requirements, and

check power available at the

job site −they must match.

2 Read Owner’s Manual and

inside labels for connection

points and procedures.

3 Move jumper links as shown

on inside label to match

voltage at job site.

4 Having a loop of extra length,

connect grounding conductor

first.

5 Connect line input conductors

as shown on inside label −

double-check all connections,

jumper link positions, and

input voltage before applying

power.

S-179 290

ÍÍÍ

1/96

S-179 563

1 Warning! Watch Out! There

are possible hazards as

shown by the symbols.

2 Electric shock from wiring and

exposed weld terminals can

kill.

3 Close door before turning on

unit.

12 3

1/96

1 Warning! Watch Out! There

are possible hazards as

shown by the symbols.

2 Electric shock from welding

electrode or wiring can kill.

3 Sparks from arcing electrode

can cause explosion or fire −

disconnect cable for process

not in use.

4 Read Owner’s Manual for

connection procedures.

5 Electric shock from wiring can

kill.

6 Disconnect input power

before working on unit or

making terminal strip

connections.

Nameplate D-179 389

234 56

OM-223 Page 11

1-2. Manufacturer’s Rating Labels For CE Products

S-174 346 / S-174 347 / S-174 348

Match label to one on

unit. See Section 2-1.

OM-223 Page 12

1-3. Symbols And Definitions

Some symbols are found only on CE products.

NOTE

AAmperes Voltage Control/

Panel Gas Metal Arc

Welding (GMAW) Temperature

Output Circuit Breaker Remote On

Positive High

Inductance Weld

Output Terminal

Positive Low

Inductance Weld

Output Terminal

Negative Weld

Output Terminal Input

VVolts Off Wire Feed Protective Earth

(Ground)

U0Rated No Load

Voltage (Average) U1Primary Voltage U2Conventional

Load Voltage Line Connection

I1Primary Current I2Rated Welding

Current XDuty Cycle Three-Phase

Transformer

Rectifier

IP Degree Of

Protection Alternating

Current S1KVA Direct Current

Percent

OM-223 Page 13

SECTION 2 −INSTALLATION

2-1. Selecting A Location

1 Lifting Eye

2 Lifting Forks

Use lifting eye or lifting forks to

move unit.

If using lifting forks, extend forks

beyond opposite side of unit.

3 Rating Label (Non CE Models

Only)

Use rating label to determine input

power needs. Label located under

front access door.

4 Plate Label (CE Models Only)

Label located under front access

door.

5 Rating Label (CE Models

Only)

Use rating label to determine input

power needs. Label located on rear

access door (see Section 1-2).

6 Line Disconnect Device

Locate unit near correct input pow-

er supply.

YSpecial installation may be

required where gasoline or

volatile liquids are present −

see NEC Article 511 or CEC

Section 20.

18 in

(460 mm)

18 in

(460 mm)

Movement

Location And Airflow

2-2. Dimensions And Weights

Dimensions

mens

ons

Height 27-1/4 in (692 mm)

Width 22-1/4 in (565 mm)

DEDepth* 35-3/4 in (908 mm)

4 Holes A** 35 in (889 mm)

B*** 1-1/4 in (32 mm)

C21 in (533 mm)

D1-3/16 in (30 mm)

E7/16 in (11 mm) Dia

A*300 Amp Model = 28-1/4 in (718 mm)

**300 Amp Model = 25-7/8 in (657 mm)

***300 Amp Model = 3/4 in (19 mm)

Weight

300 Amp Net: 323 lb (147 kg)

Ship: 340 lb (154 kg)

450 Amp Net: 384 lb (174 kg)

Ship: 401 lb (182 kg)

Ref. ST-153 556-A 650 Amp Net: 472 lb (214 kg)

Ship: 489 lb (222 kg)

OM-223 Page 14

2-3. Tipping

YBe careful when placing or

moving unit over uneven

surfaces.

2-4. 115 VAC Receptacle And Circuit Breakers

Ref. ST-800 452-A

YTurn Off power before con-

necting to receptacle.

1 115 V 15 A AC Receptacle

RC9

Power is shared between RC9 and

Remote 14 receptacle RC8 or

terminal strip 1T (see Section 2-8).

2 Circuit Breaker CB1

3 Circuit Breaker CB2

CB1 protects 115 volts ac portion of

RC8, 1T, and RC9 from overload.

CB2 protects 24 volts ac portion of

RC8 and 1T from overload.

Press button to reset breaker.

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