Millipore NovAseptic GMP ATEX Bedienungsanleitung
NovAseptic®GMPATEX
Mixer
Installation and User Guide
Notice
The information in this document is subject to change without notice and should not be construed as a com-
mitment by Millipore Corporation. Millipore Corporation assumes no responsibility for any errors that may
appear in this document. This manual is believed to be complete and accurate at the time of publication. In
no event shall Millipore Corporation be liable for incidental or consequential damages in connection with or
arising from the use of this manual.
NovAseptic GMP ATEX Mixer Installation and User Guide Foreword
Foreword
The ATEX mixer is designed for operation in the classification as noted by the product label. To ensure that
the mixer may operate in an ATEX defined environment the mixer must be in good working order before
operating.
Before using the mixer the user is responsible to ensure the following:
•The tank plate is installed properly to the tank and is checked with appropriate tools for concentricity
and alignment. This prevents any contact between Mixing Head, Outer rotor and tank plate. If the
tank plate is warped during welding or is not aligned properly with the tank surface the tank plate
must be removed, discarded and replaced with a new tank plate. It cannot be repaired if damaged.
•Check to ensure the mixer drive unit is in proper working order prior to attaching to the tank plate. If
the drive unit has been dropped check for any damage. Afterwards check to determine if it mounts to
the tank plate properly. If there is any damage to the drive unit ensure it is repaired before using.
If, when dropped, the outer magnet was damaged or the outer magnet drive shaft is bent, attach the
drive unit to the tank plate and manually check to determine if there is any contact between the outer
magnet and tank plate. If there is any contact do not operate the mixer and have it repaired prior to
use.
Contents Operator and Equipment Safety................................................... 11
Labeling..................................................................................12
NovAseptic GMPATEX Mixer Components.................................13
Required Tools........................................................................14
Optional Equipment................................................................14
Installation and Operating Parameters.........................................15
Noise level and Vibrations......................................................15
Installation....................................................................................16
Male Bearing Installation ........................................................16
Mixing Head Installation..........................................................18
Drive Unit Installation..............................................................19
Electrical Installation...............................................................22
Operation .....................................................................................26
Starting the Mixer....................................................................26
Operating Notes:.....................................................................26
Disassembly ...........................................................................27
Storage...................................................................................27
Recycle and Disposal.............................................................27
Cleaning and Sterilizing Procedures............................................28
Cleaning in Place (CIP) ..........................................................28
Sterilizing in Place (SIP).........................................................29
Installation ATEX Checklist ..........................................................30
Install the Male Bearing..........................................................30
Install the Mixing Head ...........................................................30
Before Installing the Drive Unit...............................................30
Install the Drive Unit ...............................................................30
Before Installing the Electrical Components...........................31
Install the AC Motor ................................................................31
Install the VFD System...........................................................32
Commissioning.............................................................................33
Valid Regulations....................................................................33
Installation Qualification Checklist................................................34
Installation Qualification ........................................................34
Maintenance Checklist.................................................................36
Spare Parts..................................................................................38
Troubleshooting ...........................................................................39
Standard Warranty.......................................................................42
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