Milltronics Pointek uls200 Gebrauchsanweisung

Quick Start Manual March 2010

ULS200

pointek

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

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Pointek ULS200 Quick Start Manual

This manual outlines the essential features and functions of Pointek ULS200. The printed

manual is available from your local Siemens representative.

Questions about the contents of this manual can be directed to:

Siemens Milltronics Process Instruments Inc.

1954 Technology Drive, P.O. Box 4225

Peterborough, Ontario, Canada, K9J 7B1

Email: [email protected]om

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments Inc.

Safety Guidelines1

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

Process Instruments Inc. 2008.

Disclaimer of Liability

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments Inc. Siemens Milltronics

Process Instruments Inc. will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot

guarantee full agreement. The contents of this

manual are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

1. This warning symbol is used when there is no corresponding caution symbol on the product.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING1: means that failure to observe the necessary precautions can result

in death, serious injury, and/or considerable material damage.

Note: means important information about the product or that part of the operating manual.

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Pointek ULS200

Pointek ULS200 is an ultrasonic based process level switch providing high or low switch action

on liquids or solids. The sensor is ETFE or PVDF, allowing it to be used in a wide variety of

industries. Pointek ULS200 is used to measure liquids, slurries, and fluid materials, as well as

chemicals and plugged chute detection.

Pointek ULS200 contains an ultrasonic transducer and temperature sensing element. The

transducer emits a series of ultrasonic pulses. Each pulse is reflected as an echo from the

material and sensed by the transducer. Pointek ULS200 processes the echo using Siemens’

proven Sonic Intelligence®techniques. Filtering is applied to help discriminate between the

true echo from the material and the false echoes from acoustical and electrical noises and

agitator blades in motion. The time for the pulse to travel to the material and back is

temperature compensated and then converted into distance for display and relay actuation.

The Pointek ULS200 is an excellent primary detection device, but should not be used as a

backup device. For backup devices use a contacting technology such as the Pointek CLS 200.

WARNING: Changes or modifications not expressly approved by Siemens

Milltronics could void the user’s authority to operate the equipment.

Notes:

• Pointek ULS200 is to be used only in the manner outlined in this manual, otherwise

protection provided by the equipment may be impaired.

• This product is intended for use in industrial areas. Operation of this equipment in a

residential area may cause interference to several frequency based

communications.

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Specifications

Environmental

• location: indoor/outdoor

• altitude: 2000 m max

• ambient temperature: - 40 to 60 °C (- 40 to 140 °F)

• * - 20 °C (-5 °F) if metal mounting

• relative humidity: suitable for outdoor (Type 6/NEMA 6/IP67 enclosure)

• installation category: II

• pollution degree: 4

Process Pressure

• 0.5 bar (7.25 psi) max.

Switching Range

• liquids: 0.25 to 5 m (0.8 to16.4 ft)

• solids: 0.25 to 3 m (0.8 to 9.8 ft)

Memory

• non-volatile EEPROM

Programming

•2keys

Temperature Compensation

• built-in to compensate over the operating range

Display

•LCD

• three 9 mm (0.35") digits for reading of distance between sensor face and material,

multi-segment graphic for operation status

AC Version DC Version

Power Power

• 100 to 230 V AC, + 15%, 50/60 Hz, 12 VA

(5W) max.

• 18 to 30 V DC, 3 W

Fuse Output

• Slow-Blow, 0.25 A, 250 V AC • repeatability: 0.25 % of full range

Output • resolution: 3 mm (0.1")

• repeatability: 0.25% of full range • relay: 2 Form C (SPDT)

contacts, rated 5 A

at 48 V DC

• resolution: 3 mm (0.1") OR

• relay: 2 Form C (SPDT) contacts,

rated 5A at 250 V AC,

non-inductive

• transistor: 2 transistor

switches, rated

100 mA maximum at

48 V DC

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Electronics/Enclosure

• termination: terminal block, 2.5 mm2(14 AWG) solid 1.5 mm2(16 AWG)

stranded, maximum

•material: plastic

•OR

• epoxy coated aluminum with gasket

• ingress protection: Type 6/NEMA 6/IP671

• cable inlet: 2 x ½" NPT or 2 x PG 13.5

Transducer

• material: ETFE or PVDF copolymer

• mounting: threaded: 2" NPT, 2" BSPT, or 2" G

optional flange adapter, to 3" ASME, DIN 65PN10, and JIS

10K3B

Approvals

• CE (EMC performance available upon request.), CSAUS/C, FM

• CSA/FM Class I, Division 1, Group A, B, C, D; Class II, Group E, F, G; Class III

• ATEX II 2G, EEx md IIC T5

•C-TICK

• INMETRO: BR-Ex ia IIC T5

• SAA Ex ds Class I Zone 1; DIP Practice A Zone 21

(see product nameplate for approval details)

Installation

1. Use only approved, suitable size hubs for watertight applications.

WARNINGS:

• Materials of construction are chosen based on their chemical compatibility (or

inertness) for general purposes. For exposure to specific environments, check with

chemical compatibility charts before installing.

• Explosion hazard. Substitution of components may impair suitability for Class I,

Division 2 applications.

• This product can only function properly and safely if it is correctly transported,

stored, installed, set up, operated, and maintained.

• The user is responsible for the selection of bolting and gasket materials which will

fall within the limits of the flange and its intended use, and which are suitable for

the service conditions.

Note: Installation shall only be performed by qualified personnel and in accordance with

local governing regulations.

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Mounting Location

Recommendations:

• Ambient temperature within -40 to +60 °C (-40 to +140 °F), -20 °C (-4 °F) if metal mounting.

• Easy access for viewing the display and programming via two push buttons.

• An environment suitable to the housing rating and materials of construction.

• Keep the sound path perpendicular to the material surface.

Precautions:

• Avoid proximity to high voltage or current wiring, high voltage or current contacts, and to

variable frequency motor speed controllers.

• Avoid interference to the sound path from obstructions or from the fill path.

Mounting Instructions

Pointek ULS200 is available in three thread types: 2" NPT, 2" BSPT, or 2" G.

Before inserting Pointek ULS200 into its mounting connection, ensure that the threads are of

the same type to avoid damaging them. Simply screw Pointek ULS200 into the process

connection, and hand tighten.

Note: Ideally, mount Pointek ULS200 so that the face of the transducer is at least

250 mm (9.84") above the highest anticipated level.

seams

rungs

pipe

fill

The sound path should be:

• perpendicular to the

monitored surface

• clear of rough walls,

seams, rungs, or

other obstructions

• clear of the fill path

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Dimensions

Standard Sanitary

The Pointek ULS200 can be fitted with the optional

75 mm (3") flange adapter for mating to 3" ANSI,

DIN 65 PN10 and JIS 10K 3B flanges.

Notes:

• Dimensions are nominal and may vary with material types.

• Non-metallic enclosure does not provide grounding between connections.

• Use grounding type bushings and jumpers.

• For CSA/FM approved Hazardous Location Models, see Siemens drawing 0-

9440026Z-DI-A.

74 mm

(2.9")

180 mm

(7.1")

2" NPT

2" BSP

or PF2

conduit

connection

½" NPT or

PG13.5

lid

lid clip #8-32x3.8"

machine screw 57 mm (2.25")

120 mm

(4.7")

74 mm (2.9")

4" sanitary ferrule

119 mm (4.68")

97 mm (3.83")

178 mm

(7.0")

79 mm

(3.1")

ULS200

Mount the

Pointek ULS200

onto the top of

the tank’s

sanitary ferrule.

Secure mating by

surrounding the

joing with the

optional clamp.

Hand tighten the

adjusting nut. Do

not use a wrench.

optional

clamp

adjusting

nut

ferrule

tank

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Interface

Wiring

AC DC - relay output DC - transistor output

WARNINGS:

The DC input terminals shall be supplied from a source providing electrical

isolation between the input and output, in order to meet the applicable safety

requirements of IEC 61010-1

All field wiring must have insulation suitable for rated voltages.

Notes:

• A circuit breaker or switch in the building installation, marked as the disconnect switch,

shall be in close proximity to the equipment and within easy reach of the operator.

• Relay contact terminals are for use with equipment having no accessible live parts and

wiring having insulation suitable for at least 250 V.

• This product is susceptible to electrostatic shock. Follow proper grounding procedures.

Relay output Optional transistor output - DC version only

Power

AC version DC version

All relays shown are in their

de-energized (unpowered state).

18 to 30 V

100 to 230 V AC supply 18 to 30 V DC supply

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Operation

Start Up

With the ULS200 correctly installed (or aimed at a wall 0.25 to 5 m away), apply power and

view the start up sequence. It will light all possible LED values, show product revision number,

product model number, and will enter run mode. Then, the display shows the measurement of

the distance from the transducer face to the material level in the units indicated.

Display / Operation Status

Operation Status - Run Mode

Quick Start

To set a basic high/low application where you can easily adjust the measured distance, use

the method below. The Pointek ULS200 relays are preset as: relay 1 = alarm 1, high alarm at

0.25 m; relay 2 = alarm 2, low alarm at 5.00 m.

To change the setpoints by reference method, set the material or target to the distance as

displayed. Press the ` 1 / ↑‘or ` 2 / ↓ ' key. The display shows the current setpoint function and

value. Press the alarm key a second time so the ULS200 changes the setpoint to the value

currently being measured. After viewing or changing the setpoint, the Pointek ULS200 reverts

to the run mode.

relay 1

1. Position the unit so that it reads 0.75 m.

2. Press 1 / ↑

3. Press 1 / ↑

4. Once installed, the unit will register a high alaram at 0.75 m from the sensor face. If

Loss of Echo appears, complete steps 1 to 3 again.

- echoes are valid and within range.

- echoes are lost due to poor conditions or out of range. This may be typical in

applications where there are deep vessels and the material level is normally out of

range. Refer to Troubleshooting.

- extended loss of echo period. Operation has gone into fail-safe. Refer to

Troubleshooting.

function display: high alarm current setpoint, 0.5 m

output 1

output 2

operation status

reading

units

↑key

↓key

program

mode adjustment

value

units

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