Minebea Intec PR 5220 Series Bedienungsanleitung

Transmitter Series PR 5220Instrument manualTranslation of the original instrument manual9499 050 52201Edition 10.6.003/07/2022Release 4.50Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, GermanyPhone:+49.40.67960.303Fax:+49.40.67960.383

ForewordMust be followed!Any information in this document is subject to change without notice and does not represent a commitment onthe part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trainedand qualified personnel. In correspondence concerning this product, the type, name, and release number/serialnumber as well as all license numbers relating to the product have to be cited.NoteThis document is partially protected by copyright. It may not be changed or copied, and it may not be usedwithout purchasing or written permission from the copyright owner (Minebea Intec). The use of this productconstitutes acceptance by you of the abovementioned provisions.

Table of contents1Introduction.........................................................................................................................................71.1Read the manual......................................................................................................................................................... 71.2This is what operating instructions look like..........................................................................................................71.3This is what lists look like...........................................................................................................................................71.4This is what menu items and softkeys look like..................................................................................................... 71.5This is what the safety instructions look like..........................................................................................................71.6Hotline..........................................................................................................................................................................82Safety instructions...............................................................................................................................92.1General notes..............................................................................................................................................................92.2Intended use................................................................................................................................................................92.3Initial inspection..........................................................................................................................................................92.4Before operational startup........................................................................................................................................92.4.1Installation........................................................................................................................................................92.4.2Supply voltage connection........................................................................................................................... 102.4.3Protective ground connection..................................................................................................................... 102.5RF interference suppression...................................................................................................................................102.6Failure and excessive stress.....................................................................................................................................112.7Important note...........................................................................................................................................................112.8Repairs and maintenance.........................................................................................................................................112.8.1General information....................................................................................................................................... 112.8.2Electrostatically sensitive parts....................................................................................................................112.8.3Replacing fuses...............................................................................................................................................113Device description..............................................................................................................................123.1Transmitter versions .................................................................................................................................................123.1.1General information.......................................................................................................................................123.1.2PR 5220/00 .....................................................................................................................................................123.1.3PR 5220/01 ProfiBus DP................................................................................................................................123.1.4PR 5220/04 DeviceNet..................................................................................................................................133.1.5PR 5220/06 ProfiNet I/O...............................................................................................................................133.1.6PR 5220/07 EtherNet IP ................................................................................................................................133.2General notes.............................................................................................................................................................133.3Overview of the device .............................................................................................................................................133.3.1Communication protocols............................................................................................................................ 143.4Housing......................................................................................................................................................................143.4.1Sticker..............................................................................................................................................................143.4.2Dimensions......................................................................................................................................................153.5Display and operating elements .............................................................................................................................153.5.1General information .......................................................................................................................................153.5.2Overview..........................................................................................................................................................16Transmitter Series PR 5220Table of contentsMinebea IntecEN-1

3.5.3Display.............................................................................................................................................................163.5.4Operating elements.......................................................................................................................................203.6Overview of connections.........................................................................................................................................234Device installation..............................................................................................................................244.1General notes............................................................................................................................................................244.2Mechanical preparation...........................................................................................................................................244.3EMC-compliant installation ....................................................................................................................................254.4Hardware construction............................................................................................................................................264.4.1Notes on the connections.............................................................................................................................264.4.2Network port...................................................................................................................................................264.4.3RS-485 interface............................................................................................................................................284.4.4Analog outputs...............................................................................................................................................334.4.5Digital inputs ..................................................................................................................................................354.4.6Digital outputs................................................................................................................................................364.4.7Connection of analog load cells and weighing platforms.......................................................................384.5Interfaces...................................................................................................................................................................484.5.1ProfiBus DP interface....................................................................................................................................484.5.2DeviceNet interface........................................................................................................................................514.5.3ProfiNet I/O interface....................................................................................................................................524.5.4EtherNet/IP interface....................................................................................................................................545"Standard" application......................................................................................................................565.1Functions....................................................................................................................................................................565.1.1General information......................................................................................................................................565.1.2Display functions............................................................................................................................................566"EasyFill" application......................................................................................................................... 576.1Functions....................................................................................................................................................................576.1.1General information......................................................................................................................................576.1.2Display functions............................................................................................................................................576.1.3Filling mode ....................................................................................................................................................576.2Application menu [Start].........................................................................................................................................577Getting started..................................................................................................................................597.1Power failure/Data backup/Restart ......................................................................................................................597.1.1Power failure...................................................................................................................................................597.1.2Data backup....................................................................................................................................................597.1.3Overwrite protection.....................................................................................................................................597.1.4Restart.............................................................................................................................................................617.2Switching on the device...........................................................................................................................................617.3Switching off the device..........................................................................................................................................627.4Warm-up time...........................................................................................................................................................627.5Finding and connecting the device automatically in the network....................................................................62Transmitter Series PR 5220Table of contentsEN-2Minebea Intec

7.6Finding and connecting a device with a notebook/PC.......................................................................................637.7Searching the device in the network with "IndicatorBrowser"..........................................................................637.8Resetting the network address ..............................................................................................................................657.9Operation using VNC ...............................................................................................................................................667.10Operation via a web browser..................................................................................................................................677.11System setup.............................................................................................................................................................687.11.1Serial ports parameter..................................................................................................................................687.11.2Operating parameters...................................................................................................................................687.11.3Fieldbus parameter........................................................................................................................................697.11.4Network parameter .......................................................................................................................................697.11.5Weighing points.............................................................................................................................................697.11.6Limit parameter..............................................................................................................................................757.11.7Digital I/O parameters..................................................................................................................................767.11.8Analog output parameter.............................................................................................................................767.12Calibrating internal weighing point.......................................................................................................................767.12.1General information......................................................................................................................................767.12.2Displaying calibration data...........................................................................................................................777.12.3Selecting the calibration mode....................................................................................................................787.12.4Setting maximum load.................................................................................................................................. 817.12.5Determining the scale interval.....................................................................................................................827.12.6Determining the dead load ..........................................................................................................................837.12.7Calibrating with weight.................................................................................................................................847.12.8Calibrating with mV/V...................................................................................................................................857.12.9Calibrating with load cell data (smart calibration)....................................................................................877.12.10Subsequent dead load correction...............................................................................................................887.12.11Linearization...................................................................................................................................................897.12.12Calculating the test value .............................................................................................................................927.12.13Saving the calibration....................................................................................................................................927.12.14Cancelling a calibration.................................................................................................................................937.12.15Parameter Input.............................................................................................................................................947.13Calibrating xBPI-scale..............................................................................................................................................997.13.1General information ......................................................................................................................................997.13.2Parameters for serial interface ....................................................................................................................997.13.3Parameters for the xBPI-weighing function.............................................................................................1017.13.4Setting up an xBPI platform.......................................................................................................................1027.13.5xBPI-parameter tables................................................................................................................................1047.13.6Setting the xBPI dead load.........................................................................................................................1087.13.7xBPI calibration with user specified weight.............................................................................................1097.13.8xBPI calibration with automatic weight detection ..................................................................................1107.13.9xBPI calibration with default weight...........................................................................................................1117.13.10xBPI calibration with built-in weight .........................................................................................................1127.13.11xBPI linearization..........................................................................................................................................113Transmitter Series PR 5220Table of contentsMinebea IntecEN-3

7.14Calibrating digital load cells of type "Pendeo" ...................................................................................................1147.14.1General information .....................................................................................................................................1147.14.2Selecting and configuring RS-485 interface............................................................................................1157.14.3Selecting the load cell type.........................................................................................................................1167.14.4Calibration procedure ..................................................................................................................................1167.14.5Searching load cells......................................................................................................................................1167.14.6Assigning load cells ......................................................................................................................................1197.14.7Calibrating load cells...................................................................................................................................1207.14.8Assigning load cell names .......................................................................................................................... 1227.14.9Service function............................................................................................................................................ 1227.14.10Corner correction.........................................................................................................................................1247.14.11Terminating/saving calibration................................................................................................................. 1257.14.12Parameter Input........................................................................................................................................... 1257.14.13Subsequent dead load correction.............................................................................................................1277.14.14Displaying weighing point serial number ................................................................................................1287.15General parameter settings..................................................................................................................................1287.15.1Selecting and configuring serial interfaces .............................................................................................1297.15.2Operating parameters.................................................................................................................................1347.15.3Fieldbus parameters.................................................................................................................................... 1357.15.4Network parameters.................................................................................................................................... 1397.15.5Configuring limit values..............................................................................................................................1407.15.6Configuring digital inputs...........................................................................................................................1467.15.7Configuring digital outputs........................................................................................................................1497.15.8Configuring analog output......................................................................................................................... 1537.16System information................................................................................................................................................1547.16.1Displaying the version.................................................................................................................................1547.16.2Displaying the status...................................................................................................................................1557.16.3Showing hardware options........................................................................................................................1567.16.4Displaying Pendeo data.............................................................................................................................. 1578Production.......................................................................................................................................1608.1General notes..........................................................................................................................................................1608.2Starting the application.........................................................................................................................................1608.3Configuration via a notebook/PC .........................................................................................................................1618.3.1Configuring production mode....................................................................................................................1618.3.2Configuring digital inputs and outputs....................................................................................................1648.3.3Configuring material ...................................................................................................................................1668.4Filling........................................................................................................................................................................1689Extended functions..........................................................................................................................1709.1Hardware test..........................................................................................................................................................1709.1.1Serial interfaces............................................................................................................................................1709.1.2Inputs and outputs .......................................................................................................................................171Transmitter Series PR 5220Table of contentsEN-4Minebea Intec

9.2Functions via the WEB site.................................................................................................................................... 1769.2.1General information.................................................................................................................................... 1769.2.2Displaying weighing points in a table........................................................................................................1779.2.3Configuration printout.................................................................................................................................1779.2.4Log files .........................................................................................................................................................1799.2.5Screenshots...................................................................................................................................................1809.2.6Error log..........................................................................................................................................................1819.2.7Configuration data.......................................................................................................................................1829.3Resetting the device to the factory settings ......................................................................................................1839.4Updating new software with FlashIt....................................................................................................................1849.4.1Updating with a fixed IP address..............................................................................................................18410ModBus protocol.............................................................................................................................18810.1General description................................................................................................................................................18810.2SPM data in PR 1612 ModBus mode....................................................................................................................18811SMA protocol ................................................................................................................................... 19011.1General information...............................................................................................................................................19012Fieldbus interface .............................................................................................................................19112.1General notes...........................................................................................................................................................19112.2Scale protocol (8-byte) for the "Standard" application.....................................................................................19112.2.1Data exchange range .................................................................................................................................. 19212.2.2Reading and writing data with function numbers..................................................................................19412.2.3Reading and writing bits directly ..............................................................................................................19612.2.4Waiting for the result of the action...........................................................................................................19612.2.5Function numbers........................................................................................................................................ 19712.2.6Example: reading the gross weight.......................................................................................................... 20212.2.7Special note for DeviceNet and EtherNet IP...........................................................................................20312.3Filling protocol (64-Byte) for the "EasyFill" application .................................................................................. 20312.3.1Write window (input area)..........................................................................................................................20312.3.2Read window (output area).......................................................................................................................20312.3.3Indicator functions...................................................................................................................................... 20312.3.4Filling functions...........................................................................................................................................20312.3.5Setup of the fieldbus interface .................................................................................................................20513SPM..................................................................................................................................................21113.1General information................................................................................................................................................21113.2Elementary data types............................................................................................................................................21113.3Addressing...............................................................................................................................................................21213.4System data............................................................................................................................................................. 21214Repairs and maintenance.................................................................................................................21814.1Repairs......................................................................................................................................................................21814.2Maintenance............................................................................................................................................................218Transmitter Series PR 5220Table of contentsMinebea IntecEN-5

14.3Soldering work........................................................................................................................................................21814.4Cleaning...................................................................................................................................................................21815Disposal............................................................................................................................................21916Error messages................................................................................................................................22016.1Error messages measuring circuit....................................................................................................................... 22016.2Weight error status................................................................................................................................................ 22016.3Error messages for xBPI scales............................................................................................................................. 22116.4Error messages for Pendeo load cells .................................................................................................................22216.5Error messages during calibration.......................................................................................................................22316.6Error numbers @ "LAST_ERROR" ........................................................................................................................22516.6.1Weighing point error...................................................................................................................................22516.6.2Error in the "EasyFill" application..............................................................................................................22517Technical data..................................................................................................................................22717.1Note on using "free software" ..............................................................................................................................22717.2Decoding the serial number..................................................................................................................................22717.3General data............................................................................................................................................................22717.3.1Supply voltage..............................................................................................................................................22717.4Effect of ambient conditions ................................................................................................................................22717.4.1Ambient conditions .....................................................................................................................................22717.4.2Electromagnetic Compatibility (EMC).......................................................................................................22817.4.3RF interference suppression ......................................................................................................................22817.5Weighing electronics..............................................................................................................................................22817.5.1Load cells.......................................................................................................................................................22817.5.2Principle.........................................................................................................................................................22917.5.3Accuracy and stability .................................................................................................................................22917.5.4Sensitivity......................................................................................................................................................22917.5.5Connecting cables........................................................................................................................................22917.6Mechanics...............................................................................................................................................................23017.6.1Design...........................................................................................................................................................23017.6.2Weights.........................................................................................................................................................23017.7Documentation on the CD included ...................................................................................................................23018Appendix..........................................................................................................................................23118.1Replacement parts ................................................................................................................................................. 23118.2Test connector......................................................................................................................................................... 23118.3Certificates...............................................................................................................................................................231Transmitter Series PR 5220Table of contentsEN-6Minebea Intec

1Introduction1.1Read the manual-Please read this manual carefully and completely before using the product.-This manual is part of the product. Keep it in a safe and easily accessible location.1.2This is what operating instructions look like1. - n. are placed before steps that must be done in sequence.1.3This is what lists look like-indicates an item in a list.1.4This is what menu items and softkeys look like[ ] frame menu items and softkeys.Example:[Start]- [Applications]- [Excel]1.5This is what the safety instructions look likeSignal words indicate the severity of the danger involved when measures for preventinghazards are not followed.DANGERWarning of personal injuryDANGER indicates death or severe, irreversible personal injury which will occur if thecorresponding safety measures are not observed.Take the corresponding safety precautions.WARNINGWarning of hazardous area and/or personal injuryWARNING indicates that death or severe, irreversible injury may occur if appropriatesafety measures are not observed.Take the corresponding safety precautions.CAUTIONWarning of personal injury.CAUTION indicates that minor, reversible injury may occur if appropriate safetymeasures are not observed.Take the corresponding safety precautions.is placed before a step.describes the result of a step.1 IntroductionTransmitter Series PR 5220Minebea IntecEN-7

NOTICE

Warning of damage to property and/or the environment.NOTICE indicates that damage to property and/or the environment may occur ifappropriate safety measures are not observed.Take the corresponding safety precautions.Note:User tips, useful information, and notes.1.6HotlinePhone: +49.40.67960.444Fax: +49.40.67960.474eMail: [email protected]Transmitter Series PR 52201 IntroductionEN-8Minebea Intec