Minolta Magicolor 330 Bedienungsanleitung

+ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Servic e++ Service +

magicolor

330

Service Manual

November 2000

1750049-001B

ii magicolor 330 - Base Engine Service Manual

Trademarks

The following are trademarks or registered trademarks of their respective owners. Other product names mentioned in

this manual may also be trademarks or registered trademarks of their respective owners. Registered trademarks are

registered in the United States Patent and Trademark Office; some trademarks may also be registered in other coun-

tries. QMS, magicolor, and the MINOLTA-QMS logo are registered trademarks of MINOLTA-QMS, Inc. Minolta is

a trademark of Minolta Co., Ltd.

media or language, without the express written permission of MINOLTA-QMS, Inc.

Modifications

Changes or modifications to this equipment not expressly approved by MINOLTA-QMS may void the

user's right to operate the equipment.

magicolor 330 - Base Engine Service Manual iii

CANADIAN NOTICE

This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus

set out in the Radio interference regulations of the Canadian Department of Communications.

AVIS CANADIEN

Cet appareil numerique est conforme aux limites émission de bruits radioélectriques pour les appareils

de classe B stipulés das le réglement sur le brouillage radioéletrique du Ministére des Communcations

du Canada.

EUROPEAN NOTICE

This equipment has been tested and determined to be compliant with VDE requirements for a Class B

device.

HINWEIS

Hiermit wird bescheinigt, dass der Laserdrucker, in bereinstimmung mit den Betimmunngen der Vfg

104ß 984 funkenstört ist. Der Deutschen Bundespost wurde das Inverkehrbringen dieses Gertëes

angqeigt und die Berechtigung zur berprufung der Serie auf Einhaltung der Bestimmungen eingeräumt.

iv magicolor 330 - Base Engine Service Manual

FEDERAL COMMUNICATIONS COMMISSION NOTICE

This equipment has been tested and found to comply with the limits set for a Class B digital device, as

stated in Part 15 of the FCC rules. These limits are designed to provide reasonable protection against

harmful interference in a commercial installation. This equipment generates, uses, and can radiate radio

frequency energy. If not installed and used in accordance with the instructions provided, this equipment

may cause disruptive interference to nearby radio and television communications. Even if the equipment

is installed according to the instructions, there is no guarantee that interference will not occur in a par-

ticular installation. If this equipment does cause disruptive interference to nearby radio and television

reception, switch the equipment off to determine if it is the true cause of the interference. If the equip-

ment is the cause of the interference, the user should try to minimize the interference by using one or

more of the following actions:

• Either re–orient or relocate the radio/television receiving antenna.

• Increase the separation between the equipment and the radio/television receiver.

• Connect the equipment to an AC outlet that is not on the same circuit as the radio/television

receiver.

• If the previous solutions fail to bring results, you should consult either your equipment dealer or an

experienced radio/television technician.

For more information on interference, refer to the Federal Communications Commission’s booklet “How

to Identify and Resolve Radio-TV Interference Problems”. This booklet is available from the U.S. Gov-

ernment Printing Office, Washington D.C. 20402, Stock No. 004-000-00345-4.

CLASS 1 LASER PRODUCT

This Laser Printer is certified to comply with the Class 1 laser product performance standards as set by

the U.S. Department of Health and Human Services. This class of laser product has an enclosed laser

system that keeps all laser energy safely inside the fully assembled and closed printer.

The laser and output of the laser scanning unit produce a beam that, if viewed, could cause serious eye

damage. Service procedures must be followed exactly as written. Use of controls, adjustments, or proce-

dures other than those specified in this manual may result in exposure to hazardous laser radiation.

magicolor 330 - Base Engine Service Manual v

Contents

Service Section

1. Introduction . . . .. . .. . .. . . . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . .1-1

2. The FIP Flowchart . . .. . . . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . .2-1

3. Primary FIPs: Error Messages . . . . .. . .. . .. . . . . . . . . . .. .. . . . . . . . . . .. . . .. . .3-1

4. Primary FIPs: Printer Performance Problems . . . .. . .. . . . . . . . . . .. . .. . .. . .4-1

5. Primary FIPs: Image Quality Problems . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . .5-1

6. Secondary FIPs . . .. . .. . . . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . .6-1

7. Getting Connected to Engine Diagnostics . . . .. . . . . . .. . . . . . . . . . .. . .. . .. . .7-1

8. Accessing Life Counters from Engine EEPROM. .. . .. . . . . . . . . . .. . .. . .. . .8-1

9. Removal and Replacement Procedures.. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . .9-1

10. Locating P/J Connectors. . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. .10-1

11. Parts List . . . . . . .. . .. . .. . . . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. . 11-1

Technical Reference Section

12.Wiring Diagrams and Signal Information . . . . . . . .. . .. . . . . . . . . . .. . .. . .. .12-1

13. Printer Specifications . . . . . . . . . . .. . .. . .. . . . . . . . . . .. . .. . . . . . . . . . .. . .. . .. .13-1

vi magicolor 330 - Base Engine Service Manual

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magicolor 330 - Base Engine Service Manual 1-1

Section 1. Introduction

Symbols Used in This Manual

Various symbols are used throughout this manual to either provide additional information on a specific topic, or to

warn of possible danger present during a procedure or action. Be aware of all symbols when they are used, and

always read NOTE, CAUTION, and WARNING messages.

A Note may indicate an operating or maintenance procedure, practice, or condition that is necessary

to accomplish a task efficiently. A Note may also provide additional information that is related to a

specific subject or comment on the results achieved through a previous action.

A Caution indicates an operating or maintenance procedure, practice, or condition that, if not strictly

observed, could result in damage to, or destruction of, equipment.

A Warning indicates an operating or maintenance procedure, practice, or condition that, it not

strictly observed, could result in injury or loss of life.

Tray/Bin Naming Conventions

Within the video interface (Error Messages), service manual, student guide, and engine diagnos-

tics two names will be presented for each tray. Please refer to the table below to avoid confusion

in reference to these identifications.

Video Interface (Error Messages) Diagnostics and Manuals

MPT (Multipurpose Tray) MSI (Multipurpose Sheet Inserter)

Upper Tray Tray 1

OPT1 Bin Tray 2

OPT2 Bin Tray 3

OPT3 Bin Tray 4

WARNING

1-2 magicolor 330 - Base Engine Service Manual

Safety information

Follow all safety instructions to prevent accidents while servicing this laser printer. Always be aware of the potential

dangers that are present when you are working with electrical or mechanical equipment.

Power supply and electrical components

Before starting any service procedure, switch off the printer power and unplug the power cord from the wall outlet. If

you must service the printer with power applied, be aware of the potential for electrical shock.

Do not touch any electrified component unless you are instructed to do so by a service pro-

cedure.

Mechanical components

Manually rotate drive assemblies to inspect sprockets and gears. Do not try to manually rotate or stop the drive

assemblies while any printer motor is running.

WARNING

magicolor 330 - Base Engine Service Manual 1-3

Laser Components

This printer generates a laser beam as part of the printing process. The laser beam is a con-

centrated narrow beam of light that produces extreme heat at its focal point. The laser

beam in this printer is invisible. Although you cannot see the beam, it can still cause severe

damage. Direct eye exposure to the laser beam may cause eye injury or blindness.

Never place a mirror or a reflective tool or object in the laser beam path.

To avoid permanent eye damage, follow these directions:

• Before starting any service procedure, switch off the printer power and unplug the power cord from the wall

outlet.

• Do not disassemble the ROS Assembly or any laser component that displays a Laser Warning Sticker.

• Use caution when you are working around the ROS Assembly or when you are performing laser related trou-

bleshooting or repair procedures.

• Do not disassemble the printer in such a way that the laser beam can exit the print engine during a print cycle.

Fuser Components

This printer uses heat to fuse the toner image to a sheet paper. The Fuser Assembly is very

hot. Switch off printer power and wait at least 45 minutes for the Fuser to cool before you

attempt to service the Fuser Assembly or adjacent components.

Safety Components

Make sure interlock switches, covers, and panels are all functioning properly after you have reinstalled or replaced

them. If you bypass an interlock switch use extreme caution when working on or around the printer.

Warning Labels

Throughout the printer, warning labels are displayed on potentially dangerous components. When you service the

printer, check to make sure that all warning labels are in place.

Most importantly, read and obey all posted warning messages.

WARNING

1-4 magicolor 330 - Base Engine Service Manual

Installation Procedure (FIP) Flowchart and proceed from there.

Inspect and Clean the Printer

1. Switch OFF printer power.

2. Disconnect the AC power cord from the wall outlet.

3. Remo e the Xerographic Cartridge and shield it from strong light.

4. Remo e the four Toner Cartridges.

5. Inspect the printer interior and remo e any foreign matter such as paper clips, staples,

pieces of paper, paper dust, or toner.

6. Clean the printer interior with a lint-free cloth, dampened slightly with cold water.

Do not use sol ents or chemical cleaners to clean the printer interior.

Do not use any type of oil or lubricant on printer parts.

7. Clean all rubber rollers with a lint-free cloth that is dampened slightly with cold water.

Use a clean, dry, lint-free cloth to dry the rollers.

Do not use sol ents or chemical cleaners to clean rubber rollers.

8. While you are cleaning, inspect the interior of the printer for damaged wires, loose

connections, toner leakage, and worn or damaged parts.

9. If the Xerographic Cartridge appears ob iously damaged, replace it with a new one.

Final Checkout

Test the printer to be sure you corrected the initial problem and there are no additional

problems present.

Find the Cause of the Problem

Use the Section 2 FIP Flowchart to find the cause of the problem.

Use Diagnostics to check printer components.

Use the Wiring Diagrams to locate P/Js and test points.

Take oltage readings at arious test points.

Correct the Problem

Use the Remo al and Replacement Procedures (RRPs) to replace a part.

Use the Parts List to locate a part in entory number.

Identify the Problem

1. Verify that the reported problem does exist.

2. Check for any error messages and write them down.

3. Print three test prints.

4. Make note of any print quality problems in the test prints.

5. Make note of any mechanical or electrical abnormalities present.

6. Make note of any unusual noise or smell coming from the printer.

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