Minuteman ERIDE 30 Bedienungsanleitung

Service Manual

ERIDE 30

For the

ERIDE 30

For models starting with serial

GERIDE3000001 and following

Training

Troubleshootin

Adjustments

Contents

1 Information 5

2 General Information 6

2.1 Settings 7

2.2 Short Description 8

2.2.1 Deactivating Vacuuming / Dirty Water Tank Full 9

2.2.2 Home Position of the Machine 10

2.2.3 Seat Contact Switch 11

2.2.4 Introduction to Programming 13

2.2.5 Reset Last Error Which Occurred in the Start Screen 17

ThilDt

4 Maintenance Intervals 20

4.1 System Maintenance (Customer) 21

4.2 System Maintenance I 22

43S t M i t II

enance

4.4 System Maintenance S 24

5 Cleaning Programs 25

Contents

6 Machine Settings 28

6.1 Basic Settings 28

6.1.1 Machine Type 28

6.1.2 Cleaning Units 29

6.1.3 Battery Setting 30

6 2 S tti O C t R t (PPV)

tti

ngs

omer

eques

(PPV)

7 Mechanical Components 38

7.1 Squeegee 38

7.2 Forward and Reverse Switch 43

7 3 B h H d Lifti U it

rus

Lifti

7.4 Potentiometer in the Brush Head Lifting Unit 47

8 Water Pump 48

8.1 Water Quantities 49

8 2 Water Pump Standstill Recognition

Water

Pump

Standstill

Recognition

Contents

9 Drive Control Unit ATECH / ZAPI 51

9 1 Automatic Monitoring of Components

Automatic

Monitoring

Components

9.2 Diagnosis LED for Drive Module (ZAPI) 54

9.3 Explanations of Error Messages 55

10 Error Reference Chart with Information on Service Display 72

Adjustment of Disk Brake

Adjustment

Disk

Brake

12 Real-Time Clock (RTC) 77

14 Notes 80

15 Wiring Diagrams 81

1. Information

Attention:

All work on the vehicle may only be completed after disconnection of the power supply

(disconnect the battery plug) with the exception of the current and voltage

measuremen

When changing high current fuses, only loosen the screws. Never unscrew the screws

completely, otherwise there is a risk of short circuit.

Insert the new high current fuses fully i e evenly under the screws

Insert

the

new

high

current

fuses

fully

evenly

under

the

screws

Following repairs, the starting current and operating current must be measured in

order to discover any potential faults.

The legally binding, generally applicable safety and accident prevention regulations

must be observed when performing any work on the vehicles.

2. General Information

•The ERIDE30 is equipped with a service indicator in the operating hour counter

display. After switching the key switch on, a four-character code appears for approx. 3

seconds in the display which indicates the software version (e.g. 1.001), possibly

another four-character code which indicates the last fault which has occurred followed

bth ti h t

e opera

our coun

er.

•As soon as a fault occurs, the open-ended wrench lights up in the display and the

machine beeps. The current diagnostic code (four-character alphanumeric code in the

service indicator)

appears with flashing points between the characters

Only when

service

indicator)

appears

with

flashing

points

between

the

characters

Only

when

these criteria are fulfilled is the error currently pending!

•There is no diagnostic code which contains a "ZERO".

2.1 Settings

•

The relevant settings can be defined in the machine

s Configuration menu. The

The

relevant

settings

can

defined

the

machines

Configuration

menu.

The

diagnostics connector with order number PN 03006790 is required in order to define

these settings.

•The settings to be defined include:

• Machine type / Cleaning unit

• TSG (total discharge signal transducer) / Battery type

• Options

• Deletion of the display of the last error on completion of repairs

P bl i (PPV)

•

rogramma

e program vers

ons

(PPV)

• Fixed program versions (FPV), cleaning programs

2.2 Short Description

•The vehicle is controlled by means of the following electronics:

•

Central electronics system (A1)

Central

electronics

system

(A1)

• Operating and indicator panel (A2)

• Drive control (A4)

•The control electronics

(

)

assumes all the control and monitorin

tasks in the

() g

vehicle except for the driving functions.

•No special diagnostic code appears in the display should a drive control error occur

because the drive control is provided with a separate diagnostics display (blink code

via the LED on the drive control) (see Chapter 9).

•It is possible to switch between the buttons controlling scrubbing and vacuuming and

the green Hakomatic button for combined cleaning as required so that the function

selected at any moment is activated. On pressing the "Boost" button, the brush

pressure is increased and the water quantity is set to its maximum level for 1 minute

pressure

increased

and

the

water

quantity

set

its

maximum

level

for

minute

•The hand-operated tool can only be used when the parking brake is applied.

2.2.1 Deactivating Vacuuming /

Dirty Water Tank Full

•Vacuuming is switched off manually by the operator using the corresponding button or

“f”

automatically when the

“

Dirty water tank

ull

”

signal is received in order to protect the

suction turbines.

•Deactivation by the operator:

• Squeegee is raised

• Suction motor switches off after a delay (15 second)

•Deactivation due to full tank:

• The “Dirty water tank full” switch opens as soon as the tank is full

• If the switch remains open longer than 3 seconds (splashing protection), the

squeegee is raised and the suction motor is switched off after a delay (15 seconds).

2.2.2 Home Position of the Machine

•After switching the machine on, all the components are set to their "home position"

when the seat contact switch is actuated (closed).

•

The lifting elements are raised as long as they have not been switched off by the

The

lifting

elements

are

raised

long

they

have

not

been

switched

off

the

micros witch monitoring the top end position integrated in the lifting element.

•The motors are switched off and the LED indicators in the cleaning component

eratin

anel

o out.

pgpg

•The lifting unit for the brush head has an integrated position detector controlled via a

potentiometer.

Wh di bl d th i dl f th lift l t t t b t d th i th

•

sassem

e sp

e o

lift

emen

mus

urne

, o

erw

positioning of the lift elements is adjusted.

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