Mitsubishi Electric Melsec WS Series Bedienungsanleitung

Safety Controller CC-Link Interface Module

User's Manual

-WS0-GCC1

This document is protected by the law of copyright, whereby all rights established

therein remain with the company Mitsubishi Electric Corporation. Reproduction of

this document or parts of this document is only permissible within the limits of the

legal determination of Copyright Law. Alteration or abridgement of the document is

not permitted without the explicit written approval of the company Mitsubishi Electric

Corporation.

Precautions regarding warranty and specifications

MELSEC-WS series products are jointly developed and manufactured by Mitsubishi

and SICK AG, Industrial Safety Systems, in Germany.

Note that there are some precautions regarding warranty and specifications of

MELSEC-WS series products.

The gratis warranty term of the product shall be for one (1) year after the date of

delivery or for eighteen (18) months after manufacturing, whichever is less.

The onerous repair term after discontinuation of production shall be for four (4)

years.

Mitsubishi shall mainly replace the product that needs a repair.

It may take some time to respond to the problem or repair the product depending

on the condition and timing.

General specifications of the products differ.

MELSEC-WS MELSEC-Q MELSEC-QS

Operating ambient

temperature -25 to 55°C*1 0 to 55°C 0 to 55°C

Operating ambient humidity 10 to 95%RH 5 to 95%RH 5 to 95%RH

Storage ambient temperature -25 to 70°C -25 to 75°C -40 to 75°C

Storage ambient humidity 10 to 95%RH 5 to 95%RH 5 to 95%RH

*1 When the WS0-GCC100202 is included in the system, operating ambient

temperature will be 0 to 55 °C.

EMC standards that are applicable to the products differ.

MELSEC-WS

MELSEC-Q, MELSEC-

EMC standards EN61000-6-2, EN55011 EN61131-2

SAFETY PRECAUTIONS 

(Read these precautions before using this product.)

Before using this product, please read this manual, the relevant manuals, and the safety standards carefully

and pay full attention to safety to handle the product correctly.

The precautions given in this manual are concerned with installation of this product and wiring with the

external application only.

For the safety precautions of the MELSEC-WS safety controller system, refer to the user’s manual for the

CPU module used.

In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".

Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to

serious consequences.

Observe the precautions of both levels because they are important for personal and system safety.

Make sure that the end users read this manual and then keep the manual in a safe place for future

reference.

[Design Precautions]

WARNING

The CC-Link interface module is not suitable for operation on a safety fieldbus.

The CC-Link interface module only generates non-safety-related fieldbus data (status bytes) for control

and diagnostics purposes.

Do not use non-safe data from a CC-Link interface module for safety related applications.

With the CC-Link interface module it is possible to integrate non-safe data into the logic editor such

that the safety function of the MELSEC-WS safety controller is compromised. Never implement the

CC-Link interface module into a MELSEC-WS safety controller without having this danger checked by

a safety specialist.

CAUTION

Do not install the control lines or communication cables together with the main circuit lines or power

cables. Keep a distance of 100 mm or more between them.

Failure to do so may result in malfunction due to noise.

The MELSEC-WS safety controller fulfils the requirements of Class A (industrial applications) in

accordance with the "Interference emission" basic specifications.

The MELSEC-WS safety controller is therefore only suitable for use in an industrial environment and

not for private use.

[Installation Precautions]

CAUTION

Use the MELSEC-WS safety controller in an environment that meets the general specifications in the

user’s manual for the CPU module used. Failure to do so may result in electric shock, fire, malfunction,

or damage to or deterioration of the product.

Latch the module onto the DIN rail. Incorrect mounting may cause malfunction, failure or drop of the

module.

To ensure full electromagnetic compatibility (EMC), the DIN mounting rail has to be connected to

functional earth (FE).

Ensure that the earthling contact is positioned correctly. The earthling spring contact of the module

must contact the DIN rail securely to allow electrical conductivity.

Additionally connect all network cable shields directly at the control cabinet entrance to a common FE

ground line.

Tighten the screw within the specified torque range.

Undertightening can cause drop of the screw, short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.

Shut off the external power supply (all phases) used in the system before mounting or removing the

module.

Failure to do so may result in damage to the product.

Do not directly touch any conductive part of the module.

Doing so can cause malfunction or failure of the module.

The MELSEC-WS safety controller is only suitable for mounting in a control cabinet with at least IP 54

degree of protection.

Failure to meet the installation method may cause the module to fail or malfunction due to the

deposition of dust or the adhesion of water.

CAUTION

Make sure that the connection of the CC-Link interface module cannot lead to hazardous

situations during installation.

Ensure that the connection of the CC-Link dedicated cables and power cables cannot lead to a

hazardous situation when implementing the unit on to the MELSEC-WS safety controller and CC-Link

network. Prevent unintended start-up of equipment during connection of a CC-Link interface module.

Failure to do so may cause the system to malfunction.

[Wiring Precautions]

CAUTION

Switch the entire machine/system off line.

The system could start up unexpectedly while you are connecting the devices.

Connectors for external devices must be crimped or pressed with the tool specified by the

manufacturer, or must be correctly soldered. Incomplete connections could result in short circuit, fire,

or malfunction.

Connect the connectors to the module securely.

Failure to do so may cause malfunction due to poor contact.

Place the cables in a duct or clamp them.

If not, dangling cable may swing or inadvertently be pulled, resulting in damage to the module or

cables or malfunction due to poor contact.

Tighten the terminal screw within the specified torque range.

Undertightening can cause short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.

When disconnecting the cable from the module, do not pull the cable by the cable part.

When disconnecting the cable with connector from the module, hold the connector part.

When disconnecting the cable connected to a terminal block, loosen the terminal screws first.

Failure to do so may result in damage to the module or cable or malfunction.

Prevent foreign matter such as dust or wire chips from entering the module.

Such foreign matter can cause a fire, failure, or malfunction.

Use dedicated cables as specified by the manufacturer for the CC-Link system. If a cable other than

the one specified by the manufacturer is used, the performance of the CC-Link system is not

guaranteed.

Also, follow the specifications shown in the Cable Wiring Manual from CC-Link Partner Association for

the overall cable distance and the station-to-station cable length. If the wiring does not meet the

specifications, accurate data transmission is not guaranteed.

Do not install the control lines or communication cables together with the main circuit lines or power

cables. Failure to do so may result in malfunction due to noise.

CONDITIONS OF USE FOR THE PRODUCT 

(1) Although MELCO has obtained the certification for Product's compliance to the international safety

standards IEC61508, ISO13849-1 from TUV Rheinland, this fact does not guarantee that Product will be

free from any malfunction or failure. The user of this Product shall comply with any and all applicable

safety standard, regulation or law and take appropriate safety measures for the system in which the

Product is installed or used and shall take the second or third safety measures other than the Product.

MELCO is not liable for damages that could have been prevented by compliance with any applicable

safety standard, regulation or law.

(2) MELCO prohibits the use of Products with or in any application involving, and MELCO shall not be liable

for a default, a liability for defect warranty, a quality assurance, negligence or other tort and a product

liability in these applications.

1) power plants,

2) trains, railway systems, airplanes, airline operations, other transportation systems,

3) hospitals, medical care, dialysis and life support facilities or equipment,

4) amusement equipments,

5) incineration and fuel devices,

6) handling of nuclear or hazardous materials or chemicals,

7) mining and drilling,

8) and other applications where the level of risk to human life, health or property are elevated.

*The manual number is given on the bottom left of the back cover.

Print date *Manual number Revision

March, 2010 SH(NA)-080909ENG-A First edition

August, 2012 SH(NA)-080909ENG-B Setting and Monitoring Tool was upgraded.

June, 2013 SH(NA)-080909ENG-C Correction of errors in writing

August, 2016 SH(NA)-080909ENG-D Description on the corporate logo was changed

December, 2019 SH(NA)-080909ENG-E Adding the WS0-CPU3

Japanese manual version SH-080908-E

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which

may occur as a result of using the contents noted in this manual.

2010 MITSUBISHI ELECTRIC CORPORATION

REVISIONS

SAFETY PRECAUTIONS............................................................................................1

CONDITIONS OF USE FOR THE PRODUCT ............................................................4

REVISIONS .................................................................................................................5

CONTENTS .................................................................................................................6

GENERIC TERMS AND ABBREVIATIONS.................................................................9

1. About this document....................................................................................11

1.1 Function of this document .......................................................................11

1.2 MELSEC-WS manuals ............................................................................11

1.3 Target group.............................................................................................12

1.4 Depth of information ................................................................................12

1.5 Scope.......................................................................................................13

1.6 Abbreviations used ..................................................................................13

1.7 Symbols used ..........................................................................................13

2. On safety .....................................................................................................14

2.1 Qualified safety personnel .......................................................................14

2.2 Correct use ..............................................................................................14

2.3 Environmental protection.........................................................................16

2.3.1 Disposal ...............................................................................................16

2.3.2 Material separation ..............................................................................16

3. System configuration ...................................................................................17

3.1 Overall system configuration ...................................................................17

3.2 Applicable system....................................................................................17

4. CC-Link interface module ............................................................................18

4.1 Overview..................................................................................................18

4.1.1 Interfaces and operation ......................................................................18

4.2 Mounting/Dismantling ..............................................................................21

4.2.1 Steps for mounting the modules ..........................................................21

4.2.2 Steps for dismantling the modules ......................................................23

4.3 Electrical installation ................................................................................24

4.4 Connecting CC-Link dedicated cables ....................................................25

4.5 First configuration steps ..........................................................................26

4.5.1 Station number configuration...............................................................26

4.5.2 Establishing a connection between MELSEC-WS safety controller and

PC ........................................................................................................27

4.5.3 Configuration of the number of occupied stations ...............................28

4.5.4 Parameter configuration ......................................................................29

4.5.5 Transfer of a configuration ...................................................................30

CONTENTS

4.5.6 Verification of a configuration...............................................................31

4.5.7 Upload of a configuration.....................................................................31

5. Data sets .....................................................................................................32

5.1 Data transmitted into the network (network input data sets (RX, RWr))

.................................................................................................................33

5.1.1 Logic results.........................................................................................33

5.1.2 Module and EFI input and output values .............................................34

5.1.3 Routing of data from a second network ...............................................34

5.2 Data received from the network (network output data sets) (RY, RWw))

.................................................................................................................35

5.3 Default settings for the input data set ......................................................36

5.4 Customizing the input data set (MELSEC-WS to CC-Link)....................37

5.4.1 The toolbar...........................................................................................38

5.4.2 Available data area ..............................................................................39

5.4.3 Network Module Data area ..................................................................40

5.4.4 Tag names area ...................................................................................40

5.5 Default settings for the output data set....................................................41

5.6 Tag names for incoming data (CC-Link to MELSEC-WS) ......................43

5.6.1 Saving and loading a configuration .....................................................44

5.6.2 Importing and exporting a configuration ..............................................44

5.7 Monitoring the data set online .................................................................45

5.8 Accessible range .....................................................................................46

6. Troubleshooting ...........................................................................................47

6.1 When data cannot be normally exchanged .............................................47

6.2 When the L RUN/L ERR. LED does not turn on (green) .........................48

6.3 When an error occurs in remote input (RX) or remote register (RWr).....49

6.4 When an error occurs in remote output (RY) or remote register (RWw)

.................................................................................................................49

7. Technical specifications ...............................................................................50

7.1 Technical specifications, supply circuit ....................................................50

7.2 Technical specifications of CC-Link interface module .............................50

7.3 General technical specifications ..............................................................51

7.4 Technical specifications of cables............................................................52

7.5 Transmission delay time ..........................................................................52

7.6 Dimensional drawings..............................................................................53

8. Connecting to a Q series programmable controller.....................................54

8.1 Features achieved by the connection......................................................54

8.2 Applicable system....................................................................................55

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