Mitsubishi Electric MP-G10-EX Bedienungsanleitung

INDUSTRIAL SEWING MACHINE

Attachment

MODEL

MP-G10-EX

TECHNICAL MANUAL

Extension Kit

A180E610P03

FOR SAFE USE

Before the installation, operation, and inspection for this product, read the “FOR SAFE USE” and the

technical manuals carefully. Also read the other technical manuals, “Sewing Machine Head”, “Control

Unit” and “Operation Panel” describing some instructions, which are not in this manual, and use the

sewing machine properly.

SAFETY INDICATIONS

CAUTION

Indicates that incorrect handling may cause hazardous conditions, resulting

in medium or slight personal injury or physical damage. Note that CAUTION

level may lead to a serious consequence according to the circumstances.

Always follow the instructions of both levels because they are important to

personal safety.

CAUTION INDICATIONS

No.

Caution indication Description

Precaution for sewing machine operation:

Indicates that removing the safety and operating

the sewing

machine for some other purposes with power-on are prohibited.

Please do not operate the sewing machine without

protective equipment such as a needle guard, an eye guard,

a belt cover or the others.

Please turn off the power switch when threading, changing

a needle and a bobbin, cleaning, and lubricating.

Caution for fingers injury:

Indicates a possibility of fingers (hands) injury in a certain

condition.

Caution for squeezing fingers:

Indicates a possibility of squeezing fingers in a certain condition.

1. Features

The extension kit is a dedicated part for the electronic sewing machine PLK-G1010 standard

specifications, and is used to extend the sewing area in the X axis direction by 110mm. This kit is

configured of the X axis table mechanism part, clamp mechanism part and parts for the sewing

machine including the slide plate and reinforcement support parts, etc.

The pneumatic pressure control device for changing the magnetic type work clamp, mounted as a

standard on the sewing machine, to the pneumatic type clamp is enclosed, so the force for clamping

the material to be stitched can be increased, and the clamping speed can also be adjusted.

2. Specifications

Name ：MP-G10-EX (Extension Kit)

Applicable model:

：PLK-G1010

Sewing area ：210 (X) mm X 100 (Y) mm

Clamp UP position

：30 mm

Pressing operation ：Use foot switch normally provided with the electronic

sewing machine

Drive source air

pressure Primary side ：0.5 MPa（5 kgf /cm2）or more

Secondary side: ：0.4 MPa（4 kgf /cm2）

Trouble such as operation errors could occur if the secondary pressure is set too high.

Use within the range of 0.4 MPa (4 kgf /cm2).

CAUTION

- 1 -

3. Configuration

★The Fig. numbers in the drawing correspond to the part numbers given in the following explanations.

3.1 Clamp mechanism

- 2 -

3.1 Clamp mechanism (Parts list)

Fig 部品コード品名Description 数量

No. Parts No. Amt. Req.

101 M91055020 ﾛｯｶｸｱﾅﾂｷﾄﾒﾈｼﾞ M4X4 Screw M4X4 4

102 MH10A0352 ｶﾗｰ Collar 2

103 M90519050 ﾅｲﾛﾝﾜｯｼｬ Nylon washer 4

104 M91109002 ﾋﾗﾈｼﾞ 11/64(40)X7 Screw 11/64(40)X7 2

105 M90421050 ｻﾞｶﾞﾈ 4 Washer 4 10

106 MH10K0950 ﾚﾊﾞｰ(S2L) Lever (S2L) 1

107 MH10K1950 ﾚﾊﾞｰ(S1) Lever (S1) 2

108 M90538060 ﾅｯｸﾙﾋﾟﾝ(L) Knuckle pin (L) 1

109 ME10P0434 ｴｱｼﾘﾝﾀﾞ Air cylinder 2

110 ME10P0352 ｶﾗｰ Collar 2

111 M93004021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾙﾄ M3X5 Socket bolt M3X5 4

112 MH10A0308 ｵｻｴﾀﾞｲ Clamp bracket 1

113 MH10K0601 ｼﾘﾝﾀﾞﾄﾘﾂｹｲﾀ Cylinder bracket 1

114 M94002017 ｾﾌﾃｨｿｹｯﾄ M4X8 Safety socket bolt M4X8 4

115 M90555060 ﾋﾟﾝ Pin 1

116 M90548060 ﾅｯｸﾙﾋﾟﾝ(R) Knuckle pin (R) 1

117 MH10K2950 ﾚﾊﾞｰ(S2R) Lever (S2R) 1

118 M90822060 ﾋﾟﾝ Pin 1

119 MB10X0455 ｼﾞｸｻｻｴ Shaft holder 1

120 MB10X0454 ｼﾞｸ Shaft 1

121 M90804003 ﾏﾙﾋﾗﾈｼﾞ 1/8(44)X4 Screw 1/8(44)X4 4

122 M94003017 ｾﾌﾃｨｿｹｯﾄ M3X6 Safety socket bolt M3X6 2

123 MH10A4477 ｽﾄｯﾊﾟ Stopper 2

124 M94008070 ﾛｰﾗﾘﾃｰﾅ Roller retainer 4

125 M94019017 ｾﾌﾃｨｿｹｯﾄ M4X14 Safety socket bolt M4X14 6

126 MH10A2957 ｵｻｴｺﾃｲﾚｰｽ Fixed race 2

127 MH10A3957 ｵｻｴｲﾄﾞｳﾚｰｽ Movable race 2

128 MH10A4957 ｵｻｴｺﾃｲﾚｰｽ Fixed race 1

129 MH10A3601 ｵｻｴﾄﾘﾂｹｲﾀ Clamp foot 1

130 M95005017 ｾﾌﾃｨｿｹｯﾄ M5X10 Safety socket bolt M5X10 4

131 M94005022 ﾛｯｶｸｱﾅﾂｷﾎﾞﾀﾝﾎﾞﾙﾄ M4X8 Bolt M4X8 2

132 M90422050 ｺｻﾞｶﾞﾈ 4 Washer 4 4

133 M94041021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾀﾝﾎﾞﾙﾄ M4X6 Bolt M4X6 2

134 MH10A0196 ｲﾁｷﾞﾒｲﾀ Guide plate 2

135 MH10X0105 ｵｻｴ Clamp frame 1

136 MH10X0272 ｵｸﾘｲﾀ Feed plate 1

137 MH10X0339 X ｶﾊﾞｰｲﾀ(L) X-cover plate (left) 1

138 MH10X1339 X ｶﾊﾞｰｲﾀ(R) X-cover plate (right) 1

139 MB10X2470 ｽﾍﾞﾘｲﾀ Slide plate 1

140 MB10X0797 ﾎｺﾞﾌｨﾙﾑ Film sheet 1

141 M90990002 ﾋﾗﾈｼﾞ M4X8 Screw M4X8 8

142 MH10X0426 ｽﾍﾞﾘｲﾀｻｻｴ(L) Slide plate bracket (L) 1

143 MB62A4601 ﾄﾘﾂｹｲﾀ Mounting plate 4

144 M94007017 ｾﾌﾃｨｿｹｯﾄ M4X12 Safety socket bolt M4X12 4

145 MH10X1426 ｽﾍﾞﾘｲﾀｻｻｴ(R) Slide plate bracket (R) 1

146 M95002017 ｾﾌﾃｨｿｹｯﾄ M5X12 Safety socket bolt M5X12 4

147 M91004045 ﾅｯﾄ M4 Nut M4 4

- 3 -

3.2 X-Y Table mechanism

3.3 Pneumatic pressure control unit

- 4 -

3.2 X-Y Table mechanism (Parts list)

Fig 部品コード品名Description

数量

No. Parts No. Amt. Req.

201 MH10X2339 X ｲﾄﾞｳｶﾊﾞｰ(L) Movable cover X (left) 1

202 MH10X0407 ｹﾝｼｭﾂﾊﾞﾝ X Detector plate X 1

203 MH10X3339 X ｲﾄﾞｳｶﾊﾞｰ(R) Movable cover X (right) 1

204 M90990002 ﾋﾗﾈｼﾞ M4X8 Screw M4X8 2

205 MH10A1476 ﾍﾞﾙﾄｽﾍﾟｰｻ X Belt spacer X 1

206 MB60A0778 ﾍﾞﾙﾄｵｻｴ Belt clamper 1

207 MH10X0477 X ｼﾞｸｽﾄｯﾊﾟ Stopper X 2

208 M95003021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾙﾄ M5X12 Socket bolt M5X12 2

209 M95013021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾙﾄ M3X10 Socket bolt M3X10 4

Note) Parts are not enclosed with this kit. Use the standard specification PLK-G1010 parts.

3.3 Pneumatic pressure control unit (Parts list)

Fig 部品コード品名Description

数量

No. Parts No. Amt. Req.

301 MB61A5601 ﾃﾞﾝｼﾞﾍﾞﾝﾄﾘﾂｹｲﾀ Valve mounting plate 1

302 M91066004 SW-PW ﾌﾟﾗﾏｲﾅﾍﾞﾈｼﾞ M4X25 Screw M4X25 4

303 ME10X0599 ﾃﾞﾝｼﾞﾍﾞﾝｸﾐﾀﾃ Solenoid valve assy 1

304 M90511050 ｻﾞｶﾞﾈ 5 Washer 5 2

305 M95003017 ｾﾌﾃｨｿｹｯﾄ M5X8 Safety socket bolt M5X8 2

306 MB10B0508 ｾﾂｿﾞｸﾃﾞﾝｾﾝｸﾐﾀﾃ Cable assy 1

307 ME10X1567 ｴｱﾁｭｰﾌﾞｸﾐﾀﾃ(A) Air tube assy (A) 1

308 ME10X0567 ｴｱﾁｭｰﾌﾞｸﾐﾀﾃ(B) Air tube assy (B) 1

309 M91035089 ｻｲﾚﾝｻ Muffler 2

310 MB20P1567 ｴｱﾁｭｰﾌﾞ Air tube 1

311 ME40A0963 ﾌｨﾙﾀﾚｷﾞｭﾚｰﾀ Filter regulator 1

312 MA20A8571 L ｶﾞﾀﾜﾝﾀｯﾁﾂｷﾞﾃ L-type quick joint 3

- 5 -

3.4 Accessories

3.4 Accessories (Parts list)

Fig 部品コード品名Description

数量

No. Parts No. Amt. Req.

401 MF06A1620 ｹｯｿｸﾊﾞﾝﾄﾞ Cable tie 4

402 M94007099 ﾅｲﾛﾝｸﾘｯﾌﾟ 6 Nylon clip 6 1

403 M91054004 SW-PW ﾌﾟﾗﾏｲﾅﾍﾞﾈｼﾞ M4X8 Screw M4X8 2

404 MB60A1620 ﾅｲﾛﾝｸﾘｯﾌﾟ 8 Nylon clip 8 1

405 M90409041 ﾏﾙﾓｸﾈｼﾞ 4.5X20 Screw 4.5X20 2

406 MH10X0691 ﾊﾟｯｷﾝｾｯﾄ Clamp pad set 1

407 ME10P0691 ﾊﾟｯｷﾝ Pad 1

408 MB10X0742 ﾌﾀ Cap 1

409 M95018021 ﾛｯｶｸｱﾅﾂｷﾎﾞﾙﾄ M4X8 Bolt M4X8 4

410 M91010089 ﾛｯｶｸｿｹｯﾄ Socket 1

411 MA30A0571 ﾜﾝﾀｯﾁﾂｷﾞﾃ Quick joint 1

412 MS06A0567 ｴｱﾁｭｰﾌﾞ Air tube 1

- 6 -

4. Setup procedures

4.1 Installing the clamp mechanism and X axis table mechanism

(1) Remove the shaft (Fig.No.120) from the shaft holder (Fig.No.119) by loosening the set screw

for the shaft holder coupling the Y drive shaft and clamp.

(2) Uninstall the clamp mounted on the sewing machine as a standard by removing four screws on

the movable race Y side fixing the clamp bracket (Fig.No.112).

(3) Remove the movable covers X L/R (Fig.No.201, 203) on the X-Y table and also the X-cover

plates L/R (Fig.No.137, 138).

(4) Remove the standard stoppers X (Fig.No.207) then, install the Fig.No.207 stoppers X enclosed

with this attachment with the Fig.No.208 socket bolts.

(5) Insert the enclosed Fig.No.209 socket bolts to the screw hole fixing the standard stopper X

(Fig.No.207).Do not use the screws removed in step (4). (The length is different)

(6) Remove the standard detector plate X (Fig.No.202) then, install the Fig.No.202 detector plate X

enclosed with this attachment.

(7) Remove the left and right screws (Fig.No.204) coupling the cog belt X on the movable race X

then, remove the belt spacer X (Fig.No.205) and the belt clamper (Fig.No.206).

(8) Using the removed belt spacer X (Fig.No.205) and belt clamper (Fig.No.206), fix the cog belt X

and movable race X with the enclosed Fig.No.204 screws at the center of the movable race X.

Do not use the screws removed in step (7). (The length is different)

(9) Assemble this attachment’s clamp mechanism and the enclosed Fig.No.119 shaft holder using the

screws for the removed clamp mechanism.

(10) Attach the assembled clamp mechanism in step (9) in place of the removed clamp mechanism

by the reverse procedure of step (2). Insert the Fig.No.120 shaft into the shaft holder, couple

with linear bearing (ball bushing) for the Y drive shaft, and fix the shaft holder and shaft with

the set screw.

(11) Make sure that the clamp mechanism is not installed at an inclination. Move the clamp mechanism

back and forth, left and right and make sure that it moves smoothly.

(12) By the reverse procedure of step (3), install Fig.No.137, 138 X-cover plates L/R and Fig No.201,

203 movable covers X L/R.

(13) If there is no need to reinstall the magnetic clamp mounted as a standard on the sewing machine

after changing to this extension kit, it is recommended to remove the drive mechanism parts in the

sewing machine head.

To remove these parts, refer to the part catalog P-215 for the PLK-G1010 sewing machine unit,

and remove the parts including Fig.No.H130 pin E, and Fig.No.H136 clamp plate, etc. shown in

the catalog. Use the parts Fig.No.407 and 408 enclosed with this attachment as a cover.

Always make sure that the power is OFF before starting setting work.

CAUTION

Hold the clamp mechanism to prevent it from dropping down and damaging the

movable covers X when tilting the sewing machine.

CAUTION

- 7 -

4.2 Installing the slide plate

(1) Refer to the part catalog P-246 for the PLK-G1010 sewing unit, and remove Fig No.B125 slide plate

(outside), Fig.No.B118, B119, B120, and B129.

(2) Temporary fix the enclosed Fig.No.142, 145, slide plate brackets L/R and Fig.No.143 mounting

plate with the bolts Fig.No.144, 146, and etc., onto the sewing machine bed. Place the Fig.No.139

slide plate and fix with the Fig.No.141 screws. Then, adjust the slide plates (inside) and (outside)

so that they are on the same plane, and fully tighten the slide plate brackets and mounting plate.

(3) Align the enclosed Fig.No.140 film sheet with the needle hole position, and attach to the slide plate

with double-faced adhesive tape, etc.

4.3 Installing the pneumatic pressure control related parts

(1) The regulator and solenoid valve assembly configured of Fig.No.301, etc., are fixed to the bottom of

the sewing machine table with the enclosed Fig.No.405 wood screws (two screws).

(2) Align the piping symbols on the branched side (φ4) of the Fig.No.307 and 308 air tubes with ports

A to D on the Fig.No.109 air cylinder, and insert the tubes.

(3) Pass the air tubes through the notched section on the side of the sewing machine unit's motor cover,

and lead the tubes to the bottom of the table from the square hole on the table.

(4) Align the air tubes (φ6) led out above with the ports A and B of the solenoid valve installed in step

(1), and insert the tubes.

(5) Bind the air tubes appropriately with the enclosed Fig.No.401 Cable ties.

4.4Installing the pneumatic pressure control related parts

(1) Remove the cover for the connector panel on the back of the sewing machine.

(2) Disconnect the cable connected to CON13 (FU) on the solenoid PCB. This cable is not used after

this attachment is mounted. Fix it where it will not obstruct the other electric parts.

(3) Lead out the Fig.No.306 cable connected to the solenoid valve from the slot on the back of the

sewing machine table, pass through the cord bushing on the connector panel, and lead in to the

solenoid PCB side.

(4) Insert this Fig.No.306 cable connector to CON13 (FU) on the solenoid PCB from where the cable

was disconnected above.

(5) This complete the connection of the wiring. Check the connection with the following table, and then

securely install the cover removed from the connector panel.

4.5Adjusting the home position

Due to the stitching area extension of the X axis direction, the X axis home position need to be

changed.

(1) The optimum range for moving the home position is shown as the shaded section.

(2) Move the X side detector from the standard installation position to the right side looking from the

front of the sewing machine. The positions A, B and C in the figure are the positons where the

detector is installed.

Black

White

Solenoid

valve

Signal name Connection

Sewing machine head solenoid PCB

CON13 (FU) - ②

Work holder ouput 1 Sewing machine head solenoid PCB

( O4 ) CON13 (FU) - ①

Output

+24V

- 8 -

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