Mitsubishi Heavy Industries FD 8 Series Bedienungsanleitung

FDT 8/8 Cassette Performance and Engineering data Page 1

FDT 8/6 Cassette Performance and Engineering data Page 2

FDT Cassette Installation Page 3

FDT Cassette Space Collars Page 5

FDT Cassette Engineering drawings Page 6

Remote Control RCD Wired controller Page 9

RCD Group Control and set up Page 10

Operation, Error Codes Page 11

FDEN 8/8 Ceiling Performance and Engineering data Page 12

FDEN 8/6 Ceiling Performance and Engineering data Page 13

FDEN Ceiling Installation Page 14

FDEN Ceiling Engineering drawings Page 15

FDKN 8/8,6 Wall Performance and Engineering data Page 17

FDKN Wall Installation Page 18

FDKN Wall Engineering drawings Page 19

Remote Control Infra-red Controller Page 22

Refrigerant Pipework Installation Page 23

Low Ambient Control Installation Page 24

Electrical Site Wiring Installation Page 25

Time Clock/BMS Adaptor Wiring adaptor to CnT connection Page 25

SCADE Superlynk adaptor Page 26

Condensate Drains Installation Page 27

FDC Outdoor Units Installation Page 29

FDC Outdoor Units Engineering Drawings Page 31

Multi Systems Specification & Installation Page 38

Safety Information Back Cover

FD 8 Series Split Systems

CONTENTS

FDT - 8 Series (Cassette)

FDC - 8 Series (Outdoor)

SYSTEM REFERENCE 2088 2588 3088 3088

(

)

4088 5088

PERFORMANCE

Cooling performance nom. (1) KW 5.00 5.70 7.10 7.10 10.00 12.50

Cooling U K Conditions (2) KW 4.80 5.47 6.82 6.82 9.60 12.00

Sensible Cooling UK (3) KW 3.51 4.05 5.05 5.05 6.91 8.28

Heating Performance (HP only) KW 5.40 6.10 8.00 8.00 11.20 14.00

ELECTRICAL DATA

System Power connection Mains to outdoor unit first. Interconnecting wiring - 3 wires + Earth, for cooling, 5 wires + Earth, for Heat Pump

Run current - cooling A 8.1 9.4 14.4 5.5/ph 8.1/ph 10.3/ph

Start current max. L RA A 44 51 95 45/ph 53/ph 74/ph

Recommended Fuse Rating (Local) (5) A 20 30 30 15/ph 15/ph 20/ph

INDOOR UNIT ref: FDT 8 Series FDT208 FDT258 FDT308 FDT308 FDT408 FDT508

Dimension - Unit H x W x D mm 215 x 700 x 700 260 x 840 x 840 320 x 840 x 840

Net Weight kg 23 30 30

34 36

Fan Specification Turbo Fan x 1

Motor Rating W 30 x 1 25 x 1 30 x 1 30 x 1 80 x1 130 x 1

Airflow (6) High / low speed m 3/s 0.23 / 0.16 0.26 / 0.18 0.28 / 0.20 0.28 / 0.20 0.43 / 0.31 0.46 / 0.33

Sound level at 1 m below unit high / low dBA 38 / 33 39 / 35 41 / 35 41 / 35 48 / 40 49 / 43

Safety Control Internal thermostat for fan motor. Frost protection thermostat.

Condensate Lift Pump – Max lift (7) mm 700 700 700 700 700 700

Condensate Connection Size o.d. mm 25 25 25 25 25 25

FreshAir Inlet facility Inlet facility on all models

ExhaustAir Duct facility Branch duct facility on all models

Refrigerant Control Capillary tube.

Pipe Termination Sizes o.d. ins 5/8 5/8 5/8 5/8 3/4 3/4

o.d. ins 1/4 3/8 3/8 3/8 3/8 3/8

Filter Long life filter x 1(Washable)

Remote Control (wired) Multi function wired controller with alternative temperature sensor

OUTDOOR UNIT ref: FDC 8 FDC208 FDC258 FDC308 FDC308

(

)

FDC408

(

)

FDC508

(

)

TECHNICAL DATA

Dimension - Unit H x W x D mm 690 X880 X845 X880 X340 1050X920 X340 1250 X920 X340

Net Weight kg 49 55 74 74 90 101

Fan Specification Propeller Fan x 1 Propeller Fan x 2

Motor Rating W 55 X1 55 X1 55 X1 55 X1 40 X2 65 X2

Sound level at 1 metre in front dBA 52 52 52 52 54 55

Refrigerant type R22 OR R407C

Refrigerant factory charge R22 / R407C kg 0.98 / 0.98 1.1 / 1.2 1.4 / 1.75 1.4 / 1.75 1.7 / 2.12 1.9 / 2.58

REFRIGERANT PIPING

Pipe Termination Sizes o.d. ins 5/8 5/8 5/8 5/8 3/4 3/4

o.d. ins 1/4 3/8 3/8 3/8 3/8 3/8

Maximum pipe run m 30 30 50 50 50 50

Max height diff. Outdoor unit above / below m 30 / 15 30 / 15 30 / 15 30 / 15 30 / 15 30 / 15

NOTES 1 Nominal cooling rated at ISO-A, JIS B8616 Outdoor: 35oC DB / 24oC WB Indoor: 27oC DB / 19oC WB

2 U K Cooling Outdoor: 30oC DB / 20oC WB Indoor: 23oC DB / 17oC WB

3 Sensible Cooling calculated at UK conditions, at standard air volume.

4 Heating Performance rated at: Outdoor 7oC DB / 6oC WB Indoor: 20oC DB

5 Recommendations are for supply to outdoor unit. Use motor rated fuse or MCB. Requirement may vary depending on site conditions.

6 CEN & HEN = 1ph CES & HES = 3ph.

7 Condensate lift measured from ceiling line.

8 Cooling only systems available in R22 models 2088 & 2588. Cooling only available with R22 FDC 6 Series outdoor units, and all R407C FDC 8 Series.

Technical data for R22 and R407C Systems

290

FDT - 8 Series (Cassette)

FDC - 6 Series (Outdoor)

SYSTEM REFERENCE 3086 3086 (3ph) 4086 5086

PERFORMANCE Note

Cooling performance nom. (1) KW 7.10 7.10 10.20 12.50

Cooling UK Conditions (2) KW 6.82 6.82 9.79 12.00

Sensible Cooling UK (3) KW 5.05 5.05 7.05 8.28

Heating Performance (HP only) KW 7.30 7.30 10.50 12.80

ELECTRICAL DATA

System Power connection Mains to outdoor unit first. Interconnecting wiring - 3 wires + Earth, for cooling, 5 wires + Earth, for Heat Pump

Run current - cooling A 16.3 6.0/ph 7.5/ph 10.0/ph

Start current max. L RA A 89 43/ph 45/ph 68/ph

Recommended Fuse Rating (Local) (5) A 30 15/ph 15/ph 20/ph

INDOOR UNIT ref: FDT 8 Series FDT308 FDT308 FDT408 FDT508

Dimension - Unit H x W x D mm 260 x 840 x 840 320 x 840 x 840

Net Weight kg 30 30 34 36

Fan Specification Turbo Fan x 1

Motor Rating W 30 x 1 30 x 1 80 x 1 130 x 1

Airflow (6) High / low speed m 3/s 0.28 / 0.20 0.28 / 0.20 0.43 / 0.31 0.46 / 0.33

Sound level at 1 metre below high / low dBA 41 / 35 41 / 35 48 / 40 49 / 43

Safety Control Internal thermostat for fan motor. Frost protection thermostat.

Condensate Lift Pump – Max lift (7) mm 700 700 700 700

Condensate Connection Size o.d. mm 25 25 25 25

FreshAir Inlet facility Inlet facility on all models

ExhaustAir Duct facility Branch duct facility on all models

Refrigerant Control Capillary tube.

Pipe Termination Sizes o.d. ins 5/8 5/8 3/4 3/4

o.d. ins 3/8 3/8 3/8 3/8

Filter Long life filter x 1(Washable)

Remote Control (wired) Multi function wired controller with alternative temperature sensor

OUTDOOR UNIT ref: FDC 6 FDC306 FDC306

(

)

FDC406

(

)

FDC506

(

)

Dimension - Unit H x W x D mm 844 X950 X340 1250 X950 X340

Net Weight kg 69 69 86 91

Fan Specification Propeller Fan x 1 Propeller Fan x 2

Motor Rating W 60 X1 60 X1 60 X2 60 X2

Sound level at 1 metre in front dBA 56 56 57 59

Refrigerant R22 ONLY

Refrigerant factory charge kg 1.3 1.3 1.6 2.3

REFRIGERANT PIPING

Pipe Termination Sizes o.d. ins 5/8 5/8 3/4 3/4

o.d. ins 3/8 3/8 3/8 3/8

Maximum pipe run m 30 30 30 30

Max height diff. Outdoor unit above / below m 15 15 15 15

NOTES 1 Nominal cooling rated at ISO-A, JIS B8616 Outdoor: 35oC DB / 24oC WB Indoor: 27oC DB / 19oC WB

2 U K Cooling Outdoor: 30oC DB / 20oC WB Indoor: 23oC DB / 17oC WB

3 Sensible Cooling calculated at UK conditions, at standard air volume.

4 Heating Performance rated at: Outdoor 7oC DB / 6oC WB Indoor: 20oC DB

5 Power supply to outdoor unit. Use motor rated fuse or MCB. Requirement may vary depending on site conditions.

6 CEN & HEN = 1ph CES & HES = 3ph.

7 Condensate lift measured from ceiling line.

8 Cooling and heat pump systems available in R22 models 2088 & 2588.

Technical data for R22 and R407C Systems

Installation of FDT (Cassette)

Application

The unit is designed for most commercial applications,

i.e. shops, offices, gyms, meeting rooms, bars, restaurants,

etc. It should not be installed in an area contaminated by

oil, chemicals, or an area with steam or excessive humidity,

or hazardous substances, i.e. flammable gases, vapours,

resins, thinners, petroleum, acids.

Do not install adjacent to equipment generating magnetic

waves or high frequency signals, as the generated noise

may cause equipment malfunction.

Unit location

Select a suitable location within the room to allow

optimum air distribution to all parts of the conditioned

space. The minimum distance from a wall or obstruction

is 1000mm.

The unit should be located so as not to cause draft

disturbance to a person located directly in the path of

the air discharge.

Installation space

Preparation for installation

A pattern cardboard sheet is enclosed with the packing,

indicating the ceiling opening size, and the required

position of the hanging bolts. Check measurements with

the drawings, and make opening.

Fix suspension bolts (4 no. M8 or M10 – supplied by installer)

into the building construction, in the required positions.

The bolts and fixings must have a minimum resistive force

of 50kg. The suspension bolts should be cut to length,

to finish approximately 70mm above ceiling line.

Unit installation

Lift the unit into position, central within the opening, and

secure with nuts and washers on the suspension bolts,

adjusting unit height using the level gauge provided.

Ensure pipe terminations are correctly positioned, facing in

the right direction. Use a spirit level to ensure unit is horizontal.

Condensate piping

The FDT cassette includes a condensate lift pump, capable

of pumping upwards 700mm above the ceiling line. It is

important to keep within this limit.

The lift should be installed vertically from the drain

outlet. If installed at an incline, this should not deviate

more than 100mm from the vertical (see piping diagram).

This is to prevent too much water being contained in

the vertical lift, which would flood back to the unit and

overflow when the power is switched off.

The pipe termination is of rigid pvc, 25mm o.d. A short

length of flexible connection is provided in the installation

kit, together with a circular clip, terminating in 25mm

i.d. (32mm o.d.) connection.

Please refer to page 23 Condensate Drain Installation &

Recommendations.

Unit Location

avoiding obstruction

Dimensions mm

Refrigerant piping

Drain

Level gauge

Fix the level gauge in

alignment with the face of

the supply air grille. Adjust

the suspension nuts so that

the guage is level with

lower surface of ceiling.

Dimension ‘A’ mm

FDT 208 45-47

FDT 258 - 508 40-45

Ceiling

member Level gauge (insulation)

1000

Obstacle or more

or more

Recommended floor

to ceiling height

Recommended

minimum ceiling

void space

minimum

maximum

FDT 208

FDT 258, 308

FDT 408, 508

2250mm

3600mm

225mm

270mm

330mm

See also space collar installation for restricted height ceiling voids

Fascia panel fixing

•Check the unit is level, using the level gauges provided.

•Screw two of the fixing bolts into two diagonally

opposed sockets.

•Locate the panel onto the bolts, and insert the two

remaining bolts.

•Fix the panel only in the position indicated in the

packed instructions, i.e. with all four air outlets

correctly aligned, otherwise there will be air leakage.

Fresh air intake

The FDT cassette includes an aperture in one corner for

the introduction of fresh air. A small knock out is provided

in the corner section of the unit (in one position only). The

position and dimensions are shown on the drawing below.

The fresh air inlet is on the suction side of the turbo fan,

and will draw in a small quantity of fresh air, provided

the inlet duct is not longer than 5 metres. The inlet duct

should have a cross section area of at least 750mm2.

Where a fan is used to provide a small positive pressure for

the fresh air intake, it is essential the volume of air does

not exceed 10% of the air volume of the unit. Too much

fresh air entering the unit will result in excessive noise.

RCD remote control

installation (wired type)

Please refer to page 8 for RCD installation

instructions and customise settings.

Remote control

(wireless infra-red type)

The FDTN version of the 8 Series cassette systems is

supplied with an infra-red controller. A wall mounted

bracket is provided. For operational details, please refer

to page 18.

Branch duct

It is possible to deliver a proportion (20% max) of the

conditioned air to a small adjacent area using a branch

duct connection to the side of the FDT cassette unit.

The branch duct can be connected at positions on four

sides of the unit. There are knock-out sections, allowing

the installer to make an opening to suit the size of the

connecting duct. The suggested size for the branch duct

is 150mm dia. or similar.

Where a fan is used to provide a positive pressure for

the branch duct, the air volume should not exceed 20%

of the unit air volume.

Safety Warning: Refer to safety data on back cover of this manual

Further Information

Space collar installation page 5

Refrigerant piping installation page 19

Electrical wiring installation page 21

Condensate drain installation page 23

Outdoor unit installation & location page 25

Remote control RCD set up page 8

Group control set up page 9

Superlynk network SCA-DE interface page 22

Fresh air

entry

position

Branch

duct - four

positions

Condensate

drain Refrigerent pipe

connections

Cassette Unit

viewed from above

The facia panel can

be rotated on it’s

locating screws to

allow accurate

alignment with the

ceiling grid

Branch duct to

adjacent room

Fresh air inlet duct

connection to

corner of unit

Installation of FDT Space Collar

For installation of FDT cassette in restricted height ceiling voids

The SPACE COLLAR is used to provide a decorative enclosure

for the FDT cassette where the unit protrudes below the

level of the ceiling. This allows cassette units to be installed

where there is a restricted ceiling void.

The space collar is available in different heights, to allow

for the space available within the ceiling void. The collars

are precision moulded in glass fibre reinforced plastic,

colour textured to match the light grey cassette fascia

panel. The ceiling tiles can be installed resting on top of

the finished edge of the collar, leaving a neat finish to

the installation.

NOTE: It is important to make provision for the connection

of refrigerant piping and condensate drain, which may

be restricted where there is a minimal ceiling void.

The height of the space collar must be specified at the

time of ordering. The model reference of the FDT cassette

must also be specified.

Structural

Ceiling

Suspended

Ceiling

Space Collar

Cassette

Fascia

This dimension to

be specified at

time of ordering

The space collar height is to be specified by the installer.

The cut edge of the ceiling tiles can be concealed above

the top edge of the space collar to provide a neat finish

FDT Cassette 208

(1) Indoor unit

Models FDTN208H, FDT208-A

B→

→

Gas piping

φ15.88(5/8")

Exhaust air opening

for ducting

Fresh air opening

for ducting

Air outlet

Air inlet grille

(Suspension bolts pitch)

(Suspension bolts

pitch)

(Ceiling hole size)

Indication board

(Only case of FDTN type)

Drain hose(Accessories)

(Connectable with VP25)

Space for installation and service

Holes for

tapping screws Holes for

tapping screws

Hole for wiring

Control box

Lug for Suspension bolts

Liquid piping

φ6.35(1/4")

(Max. Drain up)

Obstacle

Suspension bolts

(M10 or M8) 295 ~ 325

700 or more

570

359

430

264

304300

515

800

700

161

or more

26 215

141

295

336

1000

or more

110

70 140

37100

120

740

680

4-φ4

VIEW A

VIEW B

VIEW D

VIEW C

1000

or more

4-φ4

Decorative Panel

Unit : mm

Decorative Panel

VIEW A

VIEW DVIEW C

VIEW B

Space for installation and service

Liquid piping

φ9.52(3/8")

860~890

(Ceiling hole size)

267

310332

675

(Suspension bolts pitch)

637

422

420

400

780

(Suspension bolts pitch )

Fresh air

opening for ducting

Exhaust air

opening for ducting

Drain hose (Accessories)

(Connectable with VP25)

Gas piping

( φ15.88)

(M10 or M8 ×4pcs.)

B→

Air inlet grille

Air outlet

630

950

295~325

700

or less

(Max. Drain up)

210

137

187

260

or more

Lug for

suspension bolts

Control box

Hole for wiring

Suspension bolts

↑

840

1000

Obstacle or more

or more

160 33

113

140

Holes for

tapping screws

4-φ4

112

100

140

Holes for

tapping screws

6-φ4

D→

↑

Indication boad

(Only case of FDTN type)

Models FDTN258H, 308H, FDT258-A, 308-A

Models FDTN408H, 508H, FDT408-A, 508-A

Unit : mm

Decorative Panel

VIEW A

VIEW DVIEW C

VIEW B

Space for installation and service

Liquid piping

φ9.52(3/8")

860~890

(Ceiling hole size)

267

310332

675

(Suspension bolts pitch)

637

422

420

400

780

(Suspension bolts pitch )

Fresh air

opening for ducting

Exhaust air

opening for ducting

Drain hose (Accessories)

(Connectable with VP25)

Gas piping

φ19.05(3/4")

(M10 or M8 ×4pcs.)

B→

Air inlet grille

Air outlet

630

950

295~325

700

or less

(Max. Drain up)

270

137

187

320

or more

Lug for

suspension bolts

Control box

Hole for wiring

Suspension bolts

↑

840

1000

Obstacle or more

or more

160 93

113

140

Holes for

tapping screws

4-φ4

112

100

140

Holes for

tapping screws

6-φ4

D→

↑

Indication board

(Only case of FDTN type)

RCD Remote Control (wired)

Installation, Wiring & Setting

RCD installation

The RCD is a multi function touch pad

controller, with LED display. It should

be located away from direct sunlight,

water splashing, high humidity, or a

heat source. It can be located in

another part of the building if

required. The RCD includes a temperature sensor, which

can be utilised as an alternative to the indoor unit return

air sensor if preferred.

•To install, remove the front panel of the controller

from the back by prizing apart.

•For surface wiring, make a small cut in the flange of

the back, using a sharp knife.

•WIRE ENTRY IS FROM TOP ONLY.

•Fix the back to the wall.

•Connect three wires to XYZ terminal, corresponding

to the XYZ terminals on the indoor unit. ENSURE THE

XYZ CONNNECTIONS ARE WIRED CORRECTLY.

•Use shielded wires, minimum 0.3mm2, for up to 100m

length.

•Refer to Engineering Data Manual for longer extensions

RCD customised setting

On the back of the RCD board is a series of dip-switches

and jumper wires, which allow alteration and elimination

of certain functions and displays. This allows the installer

to customise, or simplify the controller to suit the

application, and the client’s requirements. The RCD includes

an air temperature sensor, which can be utilised as an

alternative to the unit integral return air sensor.

Time clock operation

The RCD includes a 24 hour programmable on/off timer.

The programme is set up by adjusting the display using

the key pad of the controller. Where an external time

control is used (through the CnT port) in preference to

the RCD timer, the 24 hour time clock display can be

removed, to avoid confusion by the user. This is achieved

by cutting jumper wire J3.

Where there is a requirement for a 7-day programmable

timer (supplied by the installer), this should be wired

separately into the CnT port of the indoor unit PCB.

Master / slave control

Where two controllers are wired to one unit (or one group

of units), one is designated the master, the other the

slave. This arrangement may be required in a large

building, where individual remote controls are located in

offices or different areas of a store, and additional

controllers are situated in the building manager’s office.

The unit (or group) will respond to the last command

from either the master or the slave.

In some applications, where the RCD integral sensor is

required to operate the system, it may need to be located

out of reach at high level. The installation of a second RCD

would allow the user to operate and adjust the system

from a remote location, using the master/slave arrangement.

For control operation functions, please refere to page 10

SW1 on Cooling only

off Heat pump

SW2 on Remote sensor enabled

off Remote sensor disabled

SW3 on Power re-start on

off Power re-start off

SW4 on Remote Master

off Remote Slave

J1 Link Return air temp - displayed

No link Return air temp - not displayed

J2 Link Fan display High, Med, Low

No Link Fan display High, Low

J3 Link Timer function displayed

No Link Timer function disabled

J4 Link Swing function displayed

No Link Swing function disabled

RCD master control RCD slave control

Connection to indoor

unit terminals XYZ

Jumper wire

Customise

display settings

Remote Sensor

(alternative)

Dip switch

customise settings

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