Miyachi MM-601B Bedienungsanleitung

PRESSURE GAUGE FOR RESISTANCE WELDING MACHINE
MM-601B
OPERATION MANUAL
Thank you very much for purchasing the Miyachi Force Gauge MM-601B for
resistance welding machines.
zThis manual describes the operating procedure and precautions for the
MM-601B.
zPlease read this manual thoroughly to ensure proper operation of the
device. Keep the manual handy for future reference.
R09M0835E-08
SENSOR
ON
POWER
OFF
ZERO
HOLD
PRESSURE GAUGE
MODEL MM
-
601B

MM-601B
1
Contents
1. Special Notes ...................................................................................................1-1
(1) Safety Precautions..............................................................................................................1-1
(2) Precautions for Handling.....................................................................................................1-4
(3) Before Use ..........................................................................................................................1-6
2. Features............................................................................................................2-1
3. Packing List......................................................................................................3-1
(1) Main Body and Accessories................................................................................................3-1
(2) Options................................................................................................................................3-1
4. Names and Functions of Each Part .................................................................4-1
5. Measurement Method.......................................................................................5-1
6. Built-In Batteries ..............................................................................................6-1
(1) Charging .............................................................................................................................6-1
(2) Replacement.......................................................................................................................6-2
7. Specifications...................................................................................................7-1
8. Outline Drawing................................................................................................8-1
9. Calibration ........................................................................................................9-1
EC Declaration of Conformity

MM-601B
1. Special Notes
1-1
1. Special Notes
(1) Safety Precautions
Prior to use, read these “Safety
Precautions” carefully to gain a full
understanding of the proper method of
use.
•The precautions listed here are designed
to ensure safe use and proactively
prevent risks and damage to the user and
other people.
All precautions are critical for safety.
Please read them all.
•The hazard signs have the following
meanings:
WARNING
Indicates a risk of death or serious
injury if precautions are not correctly
observed.
CAUTION
Indicates operations and practices that may
result in personal injury or damage to the
equipment if not correctly followed.
These symbols indicate
"prohibition." They are warnings
concerning actions out of the
scope of the warranty of the
product.
These symbols indicate actions
that operators must take.
Each symbol with a triangle
indicates a DANGER, WARNING,
or CAUTION to the operator.
DANGER
Do not touch the inside of the device unnecessarily.
Burns or electric shock may result. Do not touch the inside of the device other
than for maintenance as described in the operation manual.
Never disassemble, repair or modify the device.
These actions can cause electric shock and fire. Do not do anything other than
the maintenance described in the operation manual.
DANGER
Indicates a high risk of death or serious
injury if precautions are not correctly
observed.

MM-601B
1. Special Notes
1-2
WARNING
Do not insert your fingers or hands between the electrodes.
When welding, keep your fingers and hands away from the electrodes.
Do not touch any welded part or electrode during welding or just after
completion of welding.
The welded parts of a workpiece, electrodes, and the arm are very hot.
Do not touch them; burns may result.
Apply the specified supply voltage.
Application of a voltage outside the specified range may result in fire or electric
shock.
Use the specified cables and connect them securely.
Failure to do so or improper connection may result in a fire or electric shock.
Do not damage connecting cables.
Do not walk on, twist, or pull on any cable. The power cable and connecting
cables may be broken, and that can cause electric shock and fire.
Do not use a damaged connecting cable or plug.
A damaged cable or a plug can cause electric shock, short circuits and fire.
If any part needs to be repaired or replaced, consult Miyachi or your distributor.
Stop the operation if any trouble occurs.
Continuous operation after occurrence of a trouble such as burning smell,
abnormal sound, abnormal heat, smoke, etc. can cause electric shock and fire.
If such a trouble occurs, immediately consult Miyachi or your distributor.
Persons with pacemakers must stay clear of the welding machine.
A person who uses a pacemaker must not approach the welding machine or walk
around the welding site while the welding machine is in operation, without being
permitted by his/her doctor. The welding machine generates a magnetic field and
has effects on the operation of the pacemaker while it is turned on.
Protective gear must be worn.
Put on protective gear such as protective gloves, long-sleeve jacket, leather
apron, etc. Spatters can burn the skin if they touch the skin.
Wear protective glasses.
If you look at the flash directly during welding, your eyes may be damaged.
If any surface flash and expulsion gets in your eye, you may lose your eyesight.

MM-601B
1. Special Notes
1-3
CAUTION
Remove any dust on the AC adapter and connect it securely.
Dust and improper connection of the AC adapter may result in heat generation
and fire.
Hold the plug when plugging or unplugging the AC adapter.
Do NOT pull on the power cord, as this may damage it, resulting in electric
shock or fire.
Unplug the AC adapter from the outlet if the gauge is not to be used
for an extended period.
Leaving the adapter plugged in may degrade the insulation, resulting in electric
shock, current leakage, or fire.
Use proper tools (wire strippers, pressure wire connectors, etc.) for
terminal treatment of the connecting cables.
Do not cut the wire conductor; fire or electric shock may result.
Use ear protectors.
Loud noises can damage hearing.
Keep combustible matter away from the device.
Spatter may ignite combustible matter. If it is impossible to remove all
combustible matter, cover it with non-combustible material.
Do not cover the device with a blanket, cloth, etc.
Do not cover the device with a blanket, cloth, etc. while it is in use.
The cover may be overheated and burned.
Keep a fire extinguisher nearby.
Keep a fire extinguisher in the welding shop in case of fire.
Maintain and inspect the device periodically.
Maintain and inspect the device periodically, and repair any damage nearby
before starting operation.

MM-601B
1. Special Notes
1-4
(2) Precautions for Handling
•Do not install the device in the following locations:
Damp areas (where the humidity is above 90%),
areas exposed to large amounts of vibration or shock, dusty areas,
areas near a high noise source,
areas where water may condense,
areas where chemicals are handled,
areas where temperatures are above 40°C or below 0°C,
areas exposed to direct sunlight, and
areas that is inclined, insecure, unstable, or weak
•Check the voltage and power frequency before installation.
•Operate the device in accordance with the method described in this operation manual.
•Never supply power to the welding machine while measuring the pressure using this
device, as it may cause malfunction or failure.
•Do not apply pressure exceeding the rated pressure of the sensor. Do not apply sudden
pressure or impact.
•Do NOT unnecessarily bend the sensor’s flexible joint, as this may damage the signal
wires.
•Use fully charged batteries. Even if the display does not prompt you to charge the
batteries, using batteries that are not fully charged may result in degraded measurement
accuracy. (Before using the gauge for the first time, always charge the batteries.)
•Do NOT insert a tool, screw, or anything other than a workpiece between the electrodes,
as a malfunction may result.
•Do not insert a screw, coin, etc. into the device, as they may cause malfunction.
•Press switches/buttons carefully by hand. Handling them roughly (using a screwdriver or
the tip of pen) may result in a malfunction or failure.
•Press switches/buttons one at a time. Pressing more than one switch/button at a time
may result in a malfunction or failure.
•Clean the exterior of the device using a soft, dry cloth or one slightly dampened with
water. If the device is very dirty, use diluted neutral detergent or alcohol. Do not use
paint thinner, benzine, etc., as they may discolor or deform the device.

MM-601B
1. Special Notes
1-5
•Use only the included or specified chargers.
•Do not charge for more than 48 hours.
•Do not short-circuit the plug while the charger is connected to an outlet.
•Do not short-circuit the connector of the charger using a screwdriver, etc.

MM-601B
1. Special Notes
1-6
•Do not use the accessory charger for any unit other than the MM-601B.
•Remove the charger from the outlet when it is not in use.
(3) Before Use
Install the attached ferrite core near the connector of the weld-force sensor (optional).
Ferrite core Secure it to the cable with a cable tie.

MM-601B
2. Features
2-1
2. Features
Model MM-601B is a device for measuring the pressure of the electrodes of resistance
welding machines that use a load cell (Load converter).
With the optional special sensor, this device can easily measure welding force over a wide
range (0.2 kg – 950 kg/0.2 daN – 931 daN).
•Simple operation using a total of four buttons
•Portable and readily usable
•Large, easy-to-read liquid crystal display
•Sheet panel that effectively protects against dust and oil mist

MM-601B
3. Packing List
3-1
3. Packing List
Check the contents of the package. In the case of damaged or missing items, please
contact Miyachi Corporation.
(1) Main Body and Accessories
Item Model Item No. Qty
Main body MM-601B - 1
MM-601B-00-00/01 UN305-7508 1158829 1Charger
MM-601B-00-03*- - -
Power plug for overseas, C
type (MM-601B-00-01 only) TI-64 1158830 1
Leather case A3-02945-003 1034458 1
Carrying case A3-02977 1034768 1
External hold input cable A-06916-001 1001784 1
Noise filter ZCAT3035-1330 1023719 1
UB band UB-100 1040159 1
Operation manual M0835E 1006875 1
* The MM-601B-00-03 does not come with a charger. Use a charger with the following
specifications.
Output: 7 V±10%, 100 mA minimum
Polarity: Negative Center
(2) Options
Item Model Item No.
MA-520-01 1000561
MA-521-01 1000562
Weld force sensor
MA-522-01 1000563
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