Morgana Major Bedienungsanleitung
ISSUE 8 March 2008
90-103
PAPER FOLDING MACHINE
Morgana Systems Limited United Kingdom
Telephone: ( 01908 ) 608888 Facsimile: ( 01908 ) 692399
OPERATORS MANUAL
MajorMajor
Website: www.morgana.co.uk
SERIAL No. 901376KKAF ONWARDS
Page 2 PAPER
INDEX
INTRODUCTION & SPECIFICATION
PAGE 4
SAFETY Do’s & Don’ts 5
THE ‘MAJOR’
6
The Morgana ‘Major’
Labeled Photograph
Side Lay
QUICK START CHART (METRIC) 8
QUICK START CHART (IMPERIAL) 9
QUICK START GUIDE 10
MORGANA ‘MAJOR’ OPERATOR INSTRUCTIONS
11
11
11
11
11
11
12
12
12
12
13
14
14
14
14
14
14
14
14
14
15
16/17
18
19
19
20
Paper Gate
Suction Opening
Setting the ‘Short Suck’ or ‘Long Suck’ mode of operation
Setting the Vacuum Bleed
Setting the Speed
Air Distribution Knob (D)
Air Separation Knob (E)
Back Stop (F)
Fold Plates
Roller Tilt
Deflect
Stacking Roller
Emergency Stop Switch (S)
Main Switch (T)
Feed Switch (U)
Batch Knob (V)
Reset Switch (W)
Overlap
Speed Control (R)
Plug-in Perforator
Fitting Perforator Blades
Setting Perforators
Scoring
Illustration of Plug-in Perforator
Folding Card
INDEX
Page 3
FOLDER
Major
MORGANA ‘MAJOR’ OPERATOR INSTRUCTIONS (CONTINUED)
21
22
22
FOLDING TIPS & TROUBLE SHOOTING
23
23
23
24
24
24
24
25
25
25
DISPATCH KIT 26
ACCESSORIES & OPTIONS 27
RECOMMENDED SPARES 28
Roller Adjustment
Sensor Cleaning
Folding Plates - Maintenance
Double Sheet Feeding
Fold is not Square or Consistent
Paper will not Stack Consistently
Paper will not Deflect when using One Fold or Perforating
Total and Batch Counter not Working
O-Lap Keeps appearing on Counter Board
No Power to Machine
Main Switch Cuts Out
Fold Roller Replacement
Sheets Difficult to Feed
Page 4 PAPER
INTRODUCTION AND SPECIFICATION
Major is a registered trade mark of Morgana Systems Ltd. The Morgana Major is designed
to be used in today’s environment of document production, the Morgana Major can be
used by non skilled personnel by following this easy to use operators guide. There are very
few operator adjustments required on the machine and our section will get
you started very quickly, but we do recommend that you take a little time to read this
manual, to ensure that you fully understand the machine. We have also included a
section. Be sure to read this section calling a service
engineer to avoid unnecessary expense. A maximum paper weight cannot be specified, as
this can be governed by the hardness of the substrate or the type of fold required to be
produced.
Feeding System .......................................... Bottom suction feed
Max. Sheet Size .......................................... 674mm Long x 365mm Wide (26.5” x 14.37”)
Min. Sheet Size ........................................... 160mm Long x 140mm Wide (6.3” x 5.5”)
Max. Paper Weight ...................................... 240gsm Max. according to hardness, type
of fold, grain direction and substrate
Min. Paper Weight ....................................... 56gsm
Max. No. Folds per Sheet............................. 2
Speed per Hour (A4 Material) ...................... 27,500 sheets (Stream Feed)
QUICK START
TIPS &
TROUBLE SHOOTING before
IMPORTANT
Note:
the operating environment should be controlled to a temperature between
16° C and 27° C Maximum.
Max. Fold Length ......................................... 337mm (13.25”)
17,250 sheets (Pulsed Feed)
Speed per Hour (A3 Material) ...................... 18,000 sheets (Stream Feed)
13,250 sheets (Pulsed Feed)
Dimensions .................................................. L: 1168mm H: 990mm W: 493mm
Weight ..........................................................120Kgs (+11Kgs packing)
Power Requirement ......................................1 phase 220 / 240v
Specification
The production speed varies according to the material size.
Major
Major
Page 5
FOLDER
Safety Do’s & Don’ts
Safety Do’s & Don’ts
Do - operate with the designated AC current only. Use an exclusive outlet, as
overloading may cause fire or an electric shock.
Do - install the power cord out of the way to avoid a tripping hazard.
Do - beware of finger traps when replacing roller cassette and fold plates.
Do not - install the machine in an unstable place such that it tilts or shakes.
Do not - unplug the plug or unplug the power cord from the outlet with a wet hand,
this can cause an electric shock.
Do not - unscrew and remove any covers from the machine, as it can cause an
electric shock or injury.
Do - read this operator manual fully before operating the machine.
Do not - place receptacles containing liquids on any surface.
Do not - adjust any part of the machine whilst rollers are running
Do not - operate the machine with loose or trailing clothing or loose hair.
Do not - under any circumstances remove the fold plates when the machine is
Do not - under any circumstances adjust the paper gate when the machine is
switched on.
switched on.
Page 6 PAPER
PAPER FOLDING MACHINE
Major
Z
H
J
Y
N
K
L
M
I
AA
R
Q
T
U
V
W
S
P
A
B
C
E
F
G
A
FIXED
SIDELAY
D
BB
Page 7
FOLDER
Major
BLANK
PAGE
QUICK START CHART
(METRIC)
FOLD
LETTER
TYPE
PLATE
POSN
TOP
BOTTOM
PAPER SIZE
A5 A4 A3
70 98 139
70 99 139
RESET
SWITCH
PULSE
STREAM
or
HALF
TOP
BOTTOM
105 148 209
DDD
PULSE
STREAM
or
DOUBLE PARALLEL
TOP
BOTTOM
105 148 209
53 74 105
PULSE
STREAM
or
CONCERTINA
TOP
BOTTOM
140 198 280
70 99 139
PULSE
ONLY
ENGINEERING
TOP
BOTTOM
157 224 315
52 74 105
GATE
TOP
BOTTOM
53 74 105
104 149 210
PULSE
ONLY
PULSE
ONLY
Major
Fold Plate Setting Figures are for Guidance Only. Final Adjustment is
Likely to be Required, Dependant on Speed etc.
Page 8 PAPER
Major
Page 9
FOLDER
QUICK START CHART
(IMPERIAL)
FOLD
LETTER
TYPE
PLATE
POSN
TOP
BOTTOM
PAPER SIZE
2.795 3.615 4.630
RESET
SWITCH
PULSE
STREAM
or
HALF
TOP
BOTTOM
PULSE
STREAM
or
DOUBLE PARALLEL
TOP
BOTTOM
PULSE
STREAM
or
CONCERTINA
TOP
BOTTOM
PULSE
ONLY
ENGINEERING
TOP
BOTTOM
GATE
TOP
BOTTOM
PULSE
ONLY
PULSE
ONLY
Major
Fold Plate Setting Figures are for Guidance Only. Final Adjustment is
Likely to be Required, Dependant on Speed etc.
5½x8½ 8½x11 8½x14 11x17
5.625
2.780 3.620 4.630 5.595
4.240 5.475 7.035 8.510
DDD D
4.240 5.455
7.000
8.495
2.055 2.680 3.470 4.210
5.645 7.310 9.395 11.360
2.780 3.610 4.600 5.580
6.355 8.255 10.575 12.795
2.055 2.630 3.470 4.190
2.100 2.750 3.505 4.260
4.205 5.475 7.000 8.495
QUICK START GUIDE:
1. Set the paper gate gap (knob B) to two thickness of the paper to be folded.
2. Place the paper to be folded onto the loading table against the fixed side lay.
3. Unclamp the moving side lay (knobs A) and slide up against the side of the paper but allow
approximately a 1/2 mm or 1/64 inch gap between the moving side lay and the paper.
4. Clamp the backstop (F) onto the moving side lay at the back of the paper stack.
(Note) Do not attempt to load too many sheets onto the loading table during set up as this
may affect the feeding operation.
5. Look at the diagram showing the various fold types and standard paper sizes. Select the
type of fold that you require to make.
6. Unlock the fold plate locking knob (H) on the fold plates and press button L on the 1
fold plate. This will display the fold plate setting position. Turn the dial J to the dimension
required as indicated on the fold type diagram. Lock knob H. Repeat this operation for the
2 fold plate.
.
7. Fold a sheet of paper by hand to the finished folded size and set the delivery stacking roller.
8. Set the Speed Dial (R) to the required position.
9. Make sure you have power to the machine and that knob (S) is turned onto the ON position.
Start the machine with switch (T) and by pressing the feed switch on and off quickly you
will feed a single sheet. Check the fold for correct length and adjust if necessary. If correct,
zero the counter by pressing switch W upwards. Select batch size if required by turning
knob (V). Press the feed switch and the machine will start the folding operation.
st
nd
Page 10 PAPER
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