Morse 400A-72-120 Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model 400A-72-120

Hydra-Lift, 72”, AC Power Lift, Manual Tilt

morsedrum.com

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information

While Morse Manufacturing Co. drum handling equipment

is engineered for safety and e󰀩ciency, a high degree of

responsibility must be placed upon the machine operator

to follow safe practices, based primarily on common sense,

upon which true safety depends.

Failure to follow the safety precautions in this manual can

result in personal injury or property damage. Observe the

same precautions as with similar machinery where care-

lessness in operating or maintenance is hazardous to

personnel. Carefully read the safety precautions below and

throughout this manual.

Receiving Procedures

Every Morse drum handler is inspected prior to shipping.

However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept dam-

aged freight, always sign noting the damage on the BILL

OF LADING.

• Document the damage and have the truck driver sign. We

recommend keeping a digital camera at your receiving

dock for this purpose.

• Open packages expeditiously to check the condition of the

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIP-

PING COMPANY! Then you may contact Morse for assis-

tance with your freight claim.

• Morse Manufacturing will not be held responsible for any

damaged freight that is not signed for as damaged.

Delivery to non-business addresses without a loading dock

result in additional freight charges. Residential delivery fees,

inside delivery fees, re-delivery charges, and lift gate servic-

es will be added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against

defects in workmanship or materials for TWO YEARS when

used properly within its rated capacity. Warranty does not

cover wear from normal use or damage from accident or

abuse. Motors and other purchased parts carry the warran-

ties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice.

Return freight must be prepaid.

In all instances, liability is limited to the purchase price paid

or to repairing or replacing the product. Customer assumes

liability for any modications, unauthorized repairs or parts

substitution.

Operator’s Manual

for Morse Hydra-Lift Drum Karrier

Model 400A-72-120

Serial Number 1210 to ____ (MMYY)

The Specialist In Drum Handling Equipment

Model 400A-72-120

Hydra-Lift, 72”, AC Power Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-120

Serial Number 1210 to ____ (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or

death. This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious

injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the

machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The

unit can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line

may arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.

Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb.

WARNING - Level Floors Only

For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,

ramps, irregular or debris strewn oors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modications be made to the Morse machinery without factory au-

thorization. Any modications may void the warranty. This machine was designed to perform a specic

job and alterations may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may be-

come caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for

leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium

dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and

bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 400A-72-120

Hydra-Lift, 72”, AC Power Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-120

Serial Number 1210 to ____ (MMYY)

morsedrum.com

Machine Description

The Model 400A-72-120 Hydra-Lift Karrier will pour a drum up to 72” high,

measured from the oor to the lowest point of a horizontal drum. It is de-

signed to lift, transport, and dispense a 55-gallon steel or ber drum 22” to

23.5” in diameter.

The maximum full-drum capacity is 800 Lb. The capacity is derated to 500 Lb.

for a half-full drum. The half-full rating is based on the tilt mechanism’s capac-

ity for handling an unbalanced bottom-heavy drum.

Options

A smaller diameter drum can be handled with the correct size 55/30•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The• Bracket Assembly (Part # 4556-P) is required to handle a plastic

drum without a top rim (see gure 2.1). It is also recommended to more

securely handle a ber drum. You can use the Bracket Assembly with

a 55-gallon plastic, steel or ber drum. The brace at top and bottom of

the drum prevent it from slipping lengthways through the drum holder. It

adjusts for a drum 31” to 39” tall.

The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum

to prevent it from slipping through the drum holder (see gure 2.2). To

handle a 55-gallon plastic

drum with top rim, you

must install either the

Bracket Assembly or the

Top Rim Clamp. You can

use the Top Rim Clamp

with a 55-gallon plastic,

steel or ber drum with

suitable top rim.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered. The drum lift is

There are two functions for the operator to control (Figure 2.3)

LIFT and Lower Function for vertical positioning of the drum.1.

a. Plug the motor into a standard 115V power supply.

b. Turn the motor on by holding the momentary switch in the on position. The drum

will lift.

c. Release the momentary switch when the drum is at the desired height.

d. To lower the drum: With the motor o󰀨, push in the LOWER handle.

TILT Function to control the degree of rotation of the drum.2.

a. Pull down on one side of chain, rotating drum to angle required for pouring.

b. For best control of drum pouring angle, pay out one side of the chain loop

while pulling in the other side. This helps you to hold back the drum rotation if the

contents of the drum shift.

c. The pull chain pin on the corner of the overhead assembly can be used to

prevent drum rotation. Simply “tie-o󰀨” the chain by engaging in into the pin.. If the

drum handler is equipped with the MORStop Tilt-Brake, there is no need to hold

tension on both sides of the chain loop. Braking is immediate and self-actuating,

without additional steps by the operator. To add the MORStop Tilt-Brake to your

drum handler, order part # 3900-P for a eld installation kit.

Figure 2.3

Figure 2.2

Plastic drum being lifted

with part number 4560-P

Top Rim ClampAssembly

installed.

Figure 2.1

Plastic drum being lifted with

part number 4556-P Bracket

Assembly installed.

The Specialist In Drum Handling Equipment

Model 400A-72-120

Hydra-Lift, 72”, AC Power Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-120

Serial Number 1210 to ____ (MMYY)

morsedrum.com

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Figure 3.2

Floor Lock

The screw-down oor lock is located on the base of the

tower (gure 3.1). Turning the oor lock clockwise until it

locks in the down position activates the oor lock. When

the oor lock is activated it prevents unwanted free wheeling

of the unit. Floor conditions determine the e󰀨ectiveness of

the oor lock. The operator should verify its holding action

before depending on it to hold.

MORcinch Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the

component on the Hydra-Lift Karrier that is intended to

hold the drum. The MORcinch drum holder assembly is

designed to secure a standard ribbed 55-gallon steel drum

around it’s middle using a cinch chain and ratchet tightening

system. The MORcinch drum holder accepts accessories for

handling a plastic drum, a ber drum, or smaller diameter

drums (see Options on pg. 3).

Operating Instructions

1.) Push the Hydra-Lift Karrier to the drum.

2.) Using the “LIFT” control as described in “Machine

Description - Controls” (page 3) , position the drum

holder assembly with the back band at the middle of

the drum. (Figure 3.1). With the ratchet plate swung

open and the cinch chain hanging from the chain hook,

push the unit until the back band rests rmly against the

drum. Some adjustment to the tilt angle of the saddle

may be necessary to ensure band ts ush on the drum.

3.) Attaching the drum:

Drape the chain across the front of the drum and engage

a link into the slot in the ratchet (Figure 3.2). Turn the

ratchet clockwise to tighten chain. If ratchet turns until

the pawl is beyond the last ratchet tooth, turn the ratchet

back and slide the next link into the ratchet slot and try

tightening again. The chain must be held tightly against

the drum with the pawl engaged securely in the ratchet

teeth.

4.) Operate the lift function to lift drum clear of oor. Roll to

dispensing location. NOTE: Do not allow the drum to

impact on oor, pouring station, etc. or a spill or damage

could occur.

Figure 3.1

The Specialist In Drum Handling Equipment

Model 400A-72-120

Hydra-Lift, 72”, AC Power Lift, Manual Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-120

Serial Number 1210 to ____ (MMYY)

morsedrum.com

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The

unit can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3)

to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while

dispensing / draining.

6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transport-

ing height; about 6” o󰀨 the oor.

WARNING - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the

push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground

When the drum is in the upright position, lower the drum to the oor before releasing the cinch

chain.

7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the

ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free

the ratchet with the other hand. Remove the cinch chain link from the ratchet.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient

operation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,

or replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic

uid. Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom

which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet

(msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil

dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).

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