Morse 400A-96SS Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

morsedrum.com

Operator’s Manual

for Morse

Stainless Steel Hydra-Lift Drum Karrier

with Manual Lift and Tilt

Model 400A-96SS

Serial Number 1210 to ____ (MMYY)

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineered for safety and e󰀩ciency, a high degree of responsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

• Check for visible damage. If you choose to accept damaged

freight, always sign noting the damage on the BILL OF LADING.

• Document the damage and have the truck driver sign. We

recommend keeping a digital camera at your receiving dock for

this purpose.

• Open packages expeditiously to check the condition of the

goods. There is only a 24 hour window to notify the carrier of any

concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING

COMPANY! Then you may contact Morse for assistance with

your freight claim.

• Morse Manufacturing will not be held responsible for any

damaged freight that is not signed for as damaged.

Delivery to non-business addresses without a loading dock result

in additional freight charges. Residential delivery fees, inside

delivery fees, re-delivery charges, and lift gate services will be

added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for TWO YEARS when used properly

within its rated capacity. Warranty does not cover wear from

normal use or damage from accident or abuse. Motors and

other purchased parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

any modications, unauthorized repairs or parts substitution.

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Accessories. . . . . . . . . . . . . . . . . . . . 3

Start-Up Procedure. . . . . . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . 6

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result

in serious injury or death. This signal word is limited to the most

extreme situations.

WARNING - Indicates a situation which, if not avoided, could result

in serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in

damage to the machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The

unit can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line

may arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under

Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb.(363 kg).

WARNING - Level Floors Only

For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,

ramps, irregular or debris strewn oors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modications be made to the Morse machinery without factory

authorization. Any modications may void the warranty. This machine was designed to perform a

specic job and alterations may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may

become caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for

leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium

dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and

bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Machine Description

The Model 400A-96SS Hydra-Lift Karrier will pour a drum up to 96” (244 cm)

high, measured from the oor to the lowest point of a horizontal drum. It is

designed to lift, transport, and dispense a 55-gallon (210 liter) steel or ber drum

22” to 23.5” (56 to 59.7 cm) in diameter.

The maximum full-drum capacity is 800 Lb. (363 kg) The capacity is derated

to 500 Lb. (227 kg) for a half-full drum. The half-full rating is based on the tilt

mechanism’s capacity for handling an unbalanced bottom-heavy drum.

Stainless Steel

Hand Wheel

Kit # 2690SS-P

16” (40.6 cm) diameter

Hand Wheel

with speed knob.

Replaces standard

Pull Chain to turn drum.

Kit for customer to install

on EXISTING manual tilt

drum handler.

MORStopTM Tilt-Brake

with Stainless Casing

Kit # 3900SS-P

Automatically holds

drum tilt angle until you

move it.

Kit for customer to install

on EXISTING manual tilt

drum handler.

55/30SS Series Stainless Steel Diameter Adapters for drum with diameter

smaller than 22” (56 cm). To handle a smaller drum, insert the correct size

Diameter Adapter into the standard drum holder. See Diameter Adapter info at:

https://morsedrum.com/products/diameter-adapters

ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller

have integrated brackets to prevent drum slipping length-ways.

NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;

AND install Bracket or Top Rim Clamp to prevent drum slipping.

IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from

slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.

1. Stainless Steel Bracket Assembly Kit # 4556SS-P

is required to handle a RIMLESS plastic drum (gure 2.1),

and is also recommended for a ber drum. The Bracket

adjusts for a 31” to 39” (79 to 99 cm) tall drum.

You can also handle a rimmed drum with the Bracket installed.

2. Stainless Steel Top Rim Clamp Kit # 4560BSS-P to handle a

RIMMED plastic drum (gure 2.2). Install the Top Rim Clamp Kit to

handle a RIMMED plastic, steel or ber drum with suitable top rim.

ACCESSORIES

Figure 2.2

Stainless Steel

Kit # 4560BSS-P

Install Top Rim Clamp Kit

to handle RIMMED plastic

drum

Figure 2.1

Stainless Steel

Kit # 4556SS-P

Install Bracket Assembly Kit

to handle RIMLESS or

RIMMED plastic drum

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should

remain behind the push handle during the

lift operation.

Floor Lock

The step-down oor lock is located behind the base (gure

3.1). To activate, step down on the oor lock until it locks

in down position. When oor lock is activated it prevents

unwanted free wheeling of unit. Floor conditions determine

e󰀨ectiveness of oor lock. Operator should verify its holding

action before depending on it to hold.

Drum Holder Assembly

The MORCINCHTM Drum Holder (Saddle) assembly is the

component on intended to hold the drum. It is designed to secure

a standard ribbed 55-gallon (210 liter) steel drum around it’s middle

using a cinch chain and ratchet tightening system. It automatically

adjusts for 22” to 23.5” (56 to 59.7 cm) diameter drum.

The MORCINCHTM Drum Holder also accepts accessories to

handle a plastic drum, ber drum, or a smaller diameter drum. Figure 3.1

Figure 2.3

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

There are two functions for the operator to control (Figure 2.3):

1. “LIFT” and lower function for vertical positioning of the drum

2. “TILT” function to control the degree of rotation of the drum

LIFT and Lower Function

To raise drum

1. Insert pump lever handle into pump socket.

2. With release valve closed, begin to pump lever handle. The drum will

lift.

To lower drum

1. Open release valve slowly, a part of a turn. Allow drum to descend at

controlled rate. Valve may be reclosed to hold drum at any height.

TILT Function

To tilt the drum

1. Pull down on one side of chain, rotating drum to angle required for

pouring.

2. For best control of drum pouring angle, pay out one side of pull chain

loop while pulling in other side. This helps you to hold back drum

rotation if contents of drum shift.

3. The pull chain pin on corner of overhead assembly can be used to

prevent drum rotation. Simply “tie-o󰀨” chain by engaging in into pin.

4. If drum handler is equipped with MORStop Tilt-Brake, there is no need

to hold tension on both sides of chain loop. Braking is immediate and

self-actuating, without additional steps by operator. To add MORStop

Tilt-Brake to your drum handler, order Kit # 3900SS-P for installation on

EXISTING drum handler.

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Operating Instructions

1. Push the Hydra-Lift Karrier to the drum.

2. Using the “LIFT” control as described in “Machine Description

- Controls”, position the drum holder assembly with the back

band at the middle of the drum (Figure 3.1). With the ratchet

plate swung open and the cinch chain hanging from the chain

hook, push the unit until the back band rests rmly against the

drum. Some adjustment to the tilt angle of the saddle may be

necessary to ensure band ts ush on the drum.

3. Attaching the drum: Drape the chain across the front of the

drum and engage a link into the slot in the ratchet (Figure

3.2). Turn the ratchet clockwise to tighten chain. If ratchet

turns until the pawl is beyond the last ratchet tooth, turn the

ratchet back and slide the next link into the ratchet slot and try

tightening again. The chain must be held tightly against the

drum with the pawl engaged securely in the ratchet teeth.

4. Operate the lift function to lift drum clear of oor. Roll to

dispensing location. NOTE: Do not allow the drum to impact

on oor, pouring station, etc. or a spill or damage could occur.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.

The unit can become unstable when transporting with a raised load.

Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3) to adjust the

drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while dispensing / draining.

- - IMPORTANT - -

START-UP Procedure

Machine is shipped with hydraulic uid.

BEFORE operation, REMOVE the RED shipping

plug from the hydraulic reservoir. REPLACE with

supplied BLACK breather.

Insert pump handle into pump socket.

Figure 3.2

The Specialist In Drum Handling Equipment

Model 400A-96SS

Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt

Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt

Model 400A-96SS Serial Number 1210 to ____ (MMYY)

morsedrum.com

Maintenance

• Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient operation.

• Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or

replace parts as necessary to prevent failure and maintain proper function.

• Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid.

Replace any parts that show signs of wear.

• Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which

contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

• Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

• Hydraulic pump should be lled with the provided quart of Mobil ATF D/M (Morse part # 3983-P). Material safety data sheet (MSDS)

is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use.

5. When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting height;

about 6” (15 cm) o󰀨 the oor.

WARNING - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the

push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground

When the drum is in the upright position, lower the drum to the oor before releasing the cinch chain.

6. Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the ratchet by

applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other

hand. Remove the cinch chain link from the ratchet.

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