Morse 400A-72-114 Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model 400A-72-114

Hydra-Lift, 72”, Air Power Lift & Tilt

morsedrum.com

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information

While Morse Manufacturing Co. drum handling equipment

is engineered for safety and e󰀩ciency, a high degree of

responsibility must be placed upon the machine operator

to follow safe practices, based primarily on common sense,

upon which true safety depends.

Failure to follow the safety precautions in this manual can

result in personal injury or property damage. Observe the

same precautions as with similar machinery where care-

lessness in operating or maintenance is hazardous to

personnel. Carefully read the safety precautions below and

throughout this manual.

Receiving Procedures

Every Morse drum handler is inspected prior to shipping.

However, damage may be incurred during transit.

• Check for visible damage. If you choose to accept dam-

aged freight, always sign noting the damage on the BILL

OF LADING.

• Document the damage and have the truck driver sign. We

recommend keeping a digital camera at your receiving

dock for this purpose.

• Open packages expeditiously to check the condition of the

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIP-

PING COMPANY! Then you may contact Morse for assis-

tance with your freight claim.

• Morse Manufacturing will not be held responsible for any

damaged freight that is not signed for as damaged.

Delivery to non-business addresses without a loading dock

result in additional freight charges. Residential delivery fees,

inside delivery fees, re-delivery charges, and lift gate servic-

es will be added by the truck line, and are non-negotiable.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against

defects in workmanship or materials for TWO YEARS when

used properly within its rated capacity. Warranty does not

cover wear from normal use or damage from accident or

abuse. Motors and other purchased parts carry the warran-

ties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice.

Return freight must be prepaid.

In all instances, liability is limited to the purchase price paid

or to repairing or replacing the product. Customer assumes

liability for any modications, unauthorized repairs or parts

substitution.

Operator’s Manual

for Morse Hydra-Lift Drum Karrier

Model 400A-72-114

Serial Number 1210 to ____ (MMYY)

The Specialist In Drum Handling Equipment

Model 400A-72-114

Hydra-Lift, 72”, Air Power Lift & Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114

Serial Number 1210 to ____ (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or

death. This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious

injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the

machine.

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The

unit can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines

KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line

may arc some distance from the wire to the steel framed, grounded machine.

WARNING

The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.

Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed

the weight capacity of 800 Lb. (363 kg).

WARNING - Level Floors Only

For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,

ramps, irregular or debris strewn oors.

WARNING - Do Not Modify the Unit

Under no circumstances should any modications be made to the Morse machinery without factory au-

thorization. Any modications may void the warranty. This machine was designed to perform a specic

job and alterations may result in injury to operator or machine.

WARNING - No Loose Fitting Clothing

Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may be-

come caught on the machinery and cause severe personal injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous

Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the

hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from

pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for

leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes

Wear safety shoes with non-slip soles and hard toe protection.

WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium

dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and

bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.

For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 400A-72-114

Hydra-Lift, 72”, Air Power Lift & Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114

Serial Number 1210 to ____ (MMYY)

morsedrum.com

Machine Description

The Model 400A-72-114 Hydra-Lift Karrier will pour a drum up to 72” (183

cm) high, measured from the oor to the lowest point of a horizontal drum. It

is designed to lift, transport, and dispense a 55-gallon (210 liter) steel or ber

drum 22” to 23.5” (56 to 59.7 cm) in diameter.

The maximum full-drum capacity is 800 Lb. (363 kg). The capacity is derated

to 500 Lb. (227 kg) for a half-full drum. The half-full rating is based on the tilt

mechanism’s capacity for handling an unbalanced bottom-heavy drum.

Options

A smaller diameter drum can be handled with the correct size 55/30•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The• Bracket Assembly (Part # 4556-P) is required to handle a plastic

drum without a top rim (see gure 2.1). It is also recommended to more

securely handle a ber drum. You can use the Bracket Assembly with

a 55-gallon (210 liter) plastic, steel or ber drum. The brace at top and

bottom of the drum prevent it from slipping lengthways through the drum

holder. It adjusts for a drum 31” to 39” tall (79 to 99 cm).

The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum

to prevent it from slipping through the drum holder (see gure 2.2). To

handle a 55-gallon (210 liter) plastic drum with top rim, you must install

either the Bracket Assembly or the Top Rim Clamp. You can use the Top

Rim Clamp with a 55-gallon plastic, steel or ber drum with suitable top

rim.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

The hydraulic pump is powered by a vane type air motor. The air motor is control by a

momentary air valve located on the air motor. Attach air supply to the air valve.

There are two functions for the operator to control (Figure 2.3):

1. LIFT and lower function for vertical positioning of the drum.

To raise the drum, hold the air valve handle in the on position and raise the LIFT •

handle. Release the two valve handles when desired drum height is reached.

To lower the drum, push in the LOWER handle. Air motor is not needed.•

2. TILT function to control the degree of rotation of the drum.

To tilt the drum forward for pouring, hold the air valve handle in the on position and •

raise the TILT handle. Release the two valve handles when drum angle is reached.

To return the drum to vertical position, hold the air valve handle in the on position •

and push down on the TILT handle.

Figure 2.3

Figure 2.2

Plastic drum being lifted

with part number 4560-P

Top Rim Clamp Assembly

installed.

Figure 2.1

Plastic drum being lifted with

part number 4556-P Bracket

Assembly installed.

The Specialist In Drum Handling Equipment

Model 400A-72-114

Hydra-Lift, 72”, Air Power Lift & Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114

Serial Number 1210 to ____ (MMYY)

morsedrum.com

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Figure 3.2

Floor Lock

The screw-down oor lock is located on the base of the

tower (gure 3.1). Turning the oor lock clockwise until it

locks in the down position activates the oor lock. When

the oor lock is activated it prevents unwanted free wheeling

of the unit. Floor conditions determine the e󰀨ectiveness of

the oor lock. The operator should verify its holding action

before depending on it to hold.

MORCINCH Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the

component on the Hydra-Lift Karrier that is intended to

hold the drum. The MORCINCH drum holder assembly

is designed to secure a standard ribbed 55-gallon (210

liter) steel drum around it’s middle using a cinch chain and

ratchet tightening system. The MORCINCH drum holder

accepts accessories for handling a plastic drum, a ber

drum, or smaller diameter drums (see Options on pg. 3).

Operating Instructions

1.) Push the Hydra-Lift Karrier to the drum.

2.) Using the “LIFT” control as described in “Machine

Description - Controls” (page 3) , position the drum

holder assembly with the back band at the middle of

the drum. (Figure 3.1). With the ratchet plate swung

open and the cinch chain hanging from the chain hook,

push the unit until the back band rests rmly against the

drum. Some adjustment to the tilt angle of the saddle

may be necessary to ensure band ts ush on the drum.

3.) Attaching the drum:

Drape the chain across the front of the drum and engage

a link into the slot in the ratchet (Figure 3.2). Turn the

ratchet clockwise to tighten chain. If ratchet turns until

the pawl is beyond the last ratchet tooth, turn the ratchet

back and slide the next link into the ratchet slot and try

tightening again. The chain must be held tightly against

the drum with the pawl engaged securely in the ratchet

teeth.

4.) Operate the lift function to lift drum clear of oor. Roll to

dispensing location. NOTE: Do not allow the drum to

impact on oor, pouring station, etc. or a spill or damage

could occur.

Figure 3.1

The Specialist In Drum Handling Equipment

Model 400A-72-114

Hydra-Lift, 72”, Air Power Lift & Tilt

Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114

Serial Number 1210 to ____ (MMYY)

morsedrum.com

CAUTION – Do Not Transport with Drum Raised

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The

unit can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page

3) to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged

while dispensing / draining.

6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to trans-

porting height; about 6” o󰀨 the oor.

WARNING - Stay Clear of Raised Drum

NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind

the push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is o󰀨 the Ground

When the drum is in the upright position, lower the drum to the oor before releasing the cinch

chain.

7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the

ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free

the ratchet with the other hand. Remove the cinch chain link from the ratchet.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and e󰀩cient

operation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,

or replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hy-

draulic uid. Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the

boom which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and

pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet

(msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil

dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).

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