MQ Multiquip Mikasa Series Bedienungsanleitung

OPERATION MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Revision #5 (10/07/20)

SERIES

MODEL MT-65H

TAMPING RAMMER

(HONDA GASOLINE ENGINE)

To ﬁnd the latest revision of this publication or

associated parts manual, visit our website at:

www.multiquip.com

PAGE 2 — MT-65H — OPERATON MANUAL — REV. #5 (10/07/20)

MT-65H — PROPOSITION 65 WARNING

MT-65H — OPERATON MANUAL — REV. #5 (10/07/20) — PAGE 3

NOTE PAGE

PAGE 4 — MT-65H — OPERATON MANUAL — REV. #5 (10/07/20)

MT-65H — TABLE OF CONTENTS

MULTIQUIP TAMPING

RAMMER MT-65H

Table Of Contents .....................................................4

Safety Message Alert Symbols ............................. 5-6

Rules For Safe Operation ..................................... 7-8

Operation and Safety Decals ....................................9

General Information ................................................10

Specifications ..........................................................11

Controls and Components ......................................12

Basic Engine ...........................................................13

Operation .......................................................... 14-16

Maintenance ...........................................................17

Troubleshooting Guide ...................................... 18-19

Specification and part number are

subject to change without notice.

NOTE

MT-65H — OPERATON MANUAL — REV. #5 (10/07/20) — PAGE 5

Safety precautions should be followed

at all times when operating this

equipment. Failure to read and

understand the Safety Messages and

Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and efficient

operation of the MQ Mikasa, Model

MT-65HTamping Rammer. Refer to

the engine manufacturers instructions

for data relative to its safe operation.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to

the operator, and are preceded by one of three words: DANGER,

MT-65H — SAFETY MESSAGE ALERT SYMBOLS

NOTE

You WILL be

KILLED

SERIOUSLY INJURED

if you DO NOT follow these directions.

You CAN be KILLED or

SERIOUSLY INJURED

you DO NOT follow these directions.

You CAN be

INJURED

if you DO NOT follow

these directions.

DANGERDANGER

DANGER

WARNINGWARNING

WARNING

Lethal Exhaust Gases

HAZARD SYMBOLS

Potential hazards associated with the operation of a

MT-74F

Tamping Rammer

will be referenced with Hazard Symbols

which appear throughout this manual, and will be referenced

in conjunction with Safety Message Alert Symbols.

Engine exhaust gases contain

poisonous carbon monoxide. This gas

is colorless and odorless, and can

cause death if inhaled. NEVER operate

this equipment in a confined area or

enclosed structure that does not provide

ample free flow air.

Gasoline is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or

hot. DO NOT overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

well-ventilated areas and away from sparks and flames.

Engine components can generate extreme

heat. To prevent burns, DO NOT touch

these areas while the engine is running or

immediately after operations. Never

operate the engine with heat shields or heat

guards removed.

ALWAYS wear approved

respiratory

protection when required.

Lethal Exhaust Gas Hazards

WARNINGWARNING

WARNING

Explosive Fuel Hazards

WARNINGWARNING

WARNING

Burn Hazards

WARNINGWARNING

WARNING

Respiratory Hazards

WARNINGWARNING

WARNING

Before using this rammer,ensure that the operating

individual has read and understands all instructions in this

manual.

CAUTICAUTI

CAUTION

015110051

PAGE 6 — MT-65H — OPERATON MANUAL — REV. #5 (10/07/20)

MT-65H — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the ON/OFF switch in

the OFF position when the rammer is

not in use.

ALWAYS wear approved eye and

hearing protection.

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,

hair and clothing away from all moving

parts to prevent injury.

Rotating Parts Hazards

CAUTIONCAUTION

CAUTION

Accidental Starting Hazards

CAUTIONCAUTION

CAUTION

Eye and Hearing Hazards

CAUTIONCAUTION

CAUTION

Other important messages are provided throughout this

manual to help prevent damage to your light tower, other

property, or the surrounding environment.

Equipment Damage

Hazards

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

Lifting Handle

Before starting operation, check the lifting handle to

make sure there is no damage on the bolts, no cracks

or breakage on the handle, and no fissure on the surface.

This handle is for

manual lifting only

. Use handle to

lift the shoe part of the rammer with the body laid down

on the ground or truck bed. Use proper lifting techniques

to avoid back injury.

Do not use this rammer as a rammer lift point. Use the

lifting point on top of the rammer.

Do not move the rammer with the lifting handle and the

front rollers more than 5 meters.

NEVER refuel rammer when placed in truck bed with

plastic liner.The possibility exists of explosion due to static

electricity. When adding fuel, remove rammer from truck

bed and place on ground.

Refueling Hazard

DANGERDANGER

DANGER

CAUTION - Read Manual

Before attempting to operate

the pump, and to avoid

serious injury to personnel,

always read and understand

operation manual. Failure to

read and understand

operation manual could

result in serious harm or

even death!

CAUTIONCAUTION

CAUTION

Read Manual

MT-65H — OPERATON MANUAL — REV. #5 (10/07/20) — PAGE 7

The following safety guidelines should always be used when

operating the MT-65H Tamping Rammer:

GENERAL SAFETY

■

DO NOT operate or service this

equipment before reading this entire

manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

High Temperatures – Allow the engine to cool before

adding fuel or performing service and maintenance

functions. Contact with

hot!

components can cause serious

burns.

■

The engine section of this rammer requires an adequate

free flow of cooling air.

NEVER

operate the rammer in

any enclosed or narrow

area where free flow of the

air is restricted. If the air

flow is restricted it will

cause serious damage to

the rammer or engine and

may cause injury to people.

Remember the rammer's

engine gives off

DEADLY

carbon monoxide gas.

■

ALWAYS refuel in a well-ventilated area, away from

sparks and open flames.

■

ALWAYS use extreme caution when working with

flammable liquids. When refueling, stop the engine and

allow it to cool. DO NOT

smoke

around

or near the machine. Fire or explosion

could result from fuel vapors, or if fuel

is spilled on a hot engine.

■

NEVER operate the rammer in an

explosive atmosphere or near

combustible materials. An explosion or fire could result

causing severe

bodily harm or even death.

DANGERDANGER

DANGER

Failure to follow instructions in this manual may lead

to serious injury or even death! This equipment is to

be operated by trained and qualified personnel only!

This equipment is for industrial use only.

■

NEVER operate this equipment under the influence of

drugs

alcohol

Read this manual!

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or rammer.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the rammer.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacturer does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

MT-65H — RULES FOR SAFE OPERATION

■

Topping-off to filler port is dangerous, as it tends to spill

fuel.

■

Stop the engine when leaving the rammer unattended.

■

Maintain this equipment in a safe operating condition at

all times.

■

DO NOT

smoke

around or near the

machine. Fire or explosion could result

from fuel vapors, or if fuel is spilled on a

hot engine.

PAGE 8 — MT-65H — OPERATON MANUAL — REV. #5 (10/07/20)

■

ALWAYS stop the engine before servicing, adding fuel and

oil.

■

NEVER run engine without air filter. Severe engine may

occur.

■

ALWAYS service air cleaner frequently to prevent carburetor

malfunction.

■

ALWAYS check the machine for loosened threads or bolts

before starting.

■

ALWAYS be sure the operator is familiar with proper safety

precautions and operations techniques before using rammer.

■

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of

the reach of children.

■

DO NOT operate this equipment unless all guards and

safety devices are attached and in place.

■

CAUTION must be exercised while servicing this equipment.

Rotating and moving parts can cause injury if contacted.

■

Keep all

inexperienced

and

unauthorized

people away

from the equipment at all times.

■

Unauthorized equipment modifications will void all

warranties.

■

NEVER pour or spray water over the engine.

■

Test the engine ON

/OFF

switch before operating. The

purpose of this switch is to shut down the engine of the

rammer.

■

Refer to the

HONDA Engine Owner's Manual

for engine

technical questions or information recommended by

Multiquip for this equipment.

TRANSPORTING

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

■

Drain fuel when transporting rammer over long distances

or bad roads.

■

When placing the rammer inside a truck-bed for transport,

always tie-down the rammer

MAINTENANCE

■

NEVER lubricate components or attempt service on a

running rammer.

■

ALWAYS allow the rammer a proper amount of time to

cool before servicing.

■

Keep the rammer in proper running condition.

■

Fix damage to the rammer immediately and always

replace broken parts.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel

and fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

MT-65H — RULES FOR SAFE OPERATION

■

In emergencies

always

know the location of

the nearest phone or

keep a phone on the job

site

. Also know the phone numbers of the

nearest

ambulance

doctor

and

fire

department

. This information will be invaluable

in the case of an emergency.

EMERGENCIES

■

ALWAYS know the location of the nearest

fire

extinguisher

and first aid kit.

MT-65H — OPERATON MANUAL — REV. #5 (10/07/20) — PAGE 9

MT-65H — OPERATION AND SAFETY DECALS

PAGE 10 — MT-65H — OPERATON MANUAL — REV. #5 (10/07/20)

Definition of Tamping Rammer

The Mikasa MT-65H tamping rammer is a powerful

compacting tool capable of applying a tremendous force in

consecutive impacts to a soil surface. Its applications include

soil compacting for road, embankments and reservoirs as

well as backfilling for gas pipelines, water pipelines and cable

installation work.

The impact force of the MT-65H levels and uniformly compacts

voids between soil particles to increase dry density.

Circular motion is converted to create impact force.The MT-

65H tamping rammer develops a powerful compacting force

at the foot of the rammer. To maintain optimum performance,

proper operation and service are essential.

Construction of Tamping Rammer

The Mikasa MT-65H is equipped with an air cooled, four-

cycle gasoline engine.Transmission of the power takes place

by increasing the engine speed to engage the centrifugal

clutch.

Rammer Gearbox and Spring Cylinder

The Mikasa MT-65H uses an oil bath lubrication system.

Always check the oil level through the oil level sight glass at

the rear of the tamper foot.

Controls

Before starting the MT-65H Tamping Rammer identify and

understand the function of the controls. See Figure 1 on

page 13.

MT-65H — GENERAL INFORMATION

Handle Operation

CAUTIONCAUTION

CAUTION

Before starting operation check the lifting

handle to:

1. Make sure that there is no damage on the bolts.

2. Make sure that there is no crack or breakage on handle.

3. Make sure that there is no fissure on the surface. If there

is any abnormality or damage, replace with new one.

For operation:

This handle is to be used to lift up the shoe part of the machine

with the body laid down on the ground or truck bed.

1. Use proper lifting techniques to avoid back injury. This

handle is for manual lifting only.

2. Do not use this handle as a rammer lift point. Use the

lifting point on the top of the machine.

3. Do not move the rammer with the lifting handle and the

front rollers more than 16 feet (5 meters).

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