MTE Sine Wave Filter Bedienungsanleitung

PART NO. INSTR - 020

REL. 080310

M T E C o r p o r a t i o n

Sine Wave Filter

Series A

200- 600 VAC

USER MANUAL

Sine Wave 2-8 kHz Series A Filter

IMPORTANT USER INFORMATION

NOTICE

The MTE Corporation Sine Wave Filter is designed to convert output voltage wave

forms produced by a wide variety of PWM inverters into a low distortion sine wave for

drive and power conversion applications. The suitability of this filter for a specific

application must therefore be determined by the customer. In no event will MTE

Corporation assume responsibility or liability for any direct or consequential damages

resulting from the use or application of this filter. Nor will MTE Corporation assume

patent liability with respect to the use of information, circuits or equipment described

in this instruction manual.

TABLE OF CONTENTS

IMPORTANT USER INFORMATION ..................................................................................................... 0

TABLE OF CONTENTS.......................................................................................................................... 0

1. IMPORTANT SAFETY INFORMATION ............................................................................................. 1

2. INTRODUCTION................................................................................................................................. 2

REPAIR/EXCHANGE PROCEDURE............................................................................................................ 2

3. MODEL NUMBER CODES................................................................................................................. 3

4. SPECIFICATIONS .............................................................................................................................. 4

EFFICIENCY AND THERMAL RATINGS ...................................................................................................... 4

SERVICE CONDITIONS ............................................................................................................................ 5

AGENCY APPROVALS ............................................................................................................................ 5

PERFORMANCE...................................................................................................................................... 5

5 MECHANICAL DATA .......................................................................................................................... 8

200 -230 VOLTS ................................................................................................................................... 8

380 –480 VOLTS .................................................................................................................................. 9

550 -600 VOLTS ................................................................................................................................. 10

6. INSTALLATION INSTRUCTIONS....................................................................................................11

OPEN PANEL CUSTOMER CONNECTIONS............................................................................................... 12

VERTICAL MOUNTING OF OPEN REACTOR &RC PANEL ............................................................... 19

350HP MCC USING OPTIONAL BAY FOR SINE WAVE INSTALLATION ....................................................... 20

ENCLOSED NEMA 1............................................................................................................................ 23

ENCLOSED NEMA 1-2 &3R UNITS ...................................................................................................... 24

7 WIRING CONNECTIONS .................................................................................................................. 27

SINE WAVE INTERCONNECTION DIAGRAM ............................................................................................. 28

TERMINAL SPECIFICATIONS.................................................................................................................. 31

OPTION 01 .......................................................................................................................................... 33

FAN POWER ........................................................................................................................................ 34

8. FILTER DESCRIPTION .................................................................................................................... 35

BLOCK DIAGRAM............................................................................................................................ 36

9. STARTUP.......................................................................................................................................... 37

SEQUENCE OF OPERATION................................................................................................................... 37

10. TROUBLE SHOOTING................................................................................................................... 38

Sine Wave 2-8 kHz Series A Filter

1 Part No. INSTR-020 REL. 080310

1. IMPORTANT SAFETY INFORMATION

WARNING

ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL

INSTALLATION OF THIS FILTER

WARNING

High voltage is used in the operation of this filter. Use Extreme caution to avoid contact

with high voltage when operating, installing or repairing this filter. INJURY OR DEATH

MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED.

After removing power, allow at least five minutes to elapse and verify that the capacitors

have discharged to a safe level before contacting internal components. Connect a DC

voltmeter across the capacitor terminals. Start with the meter on the highest scale and

progressively switch to a lower scale as the indicated voltage falls below the maximum

value of the next lower scale used.

WARNING

The opening of the branch circuit protective device may be an indication that a fault current has

been interrupted. To reduce the risk of fire or electrical shock, current-carrying parts and other

components of the filter should be examined and replaced if damaged.

WARNING

An upstream disconnect/protection device must be used as required by the National Electrical

Code (NEC).

WARNING

Even if the upstream disconnect/protection device is open, the inverter up stream of the filter may

feed high voltage to the filter. The drive safety instructions must be followed. INJURY OR

DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED.

WARNING

The filter must be grounded with a grounding conductor connected to all grounding terminals.

WARNING

Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used.

Sine Wave 2-8 kHz Series A Filter

2 Part No. INSTR-020 REL. 080310

2. INTRODUCTION

This manual was specifically developed to

assist in the installation, interconnection and

operation of the MTE Corporation Sine Wave

filter.

This manual is intended for use by personnel

experienced in the operation and

maintenance of electronic drives. Because of

the high voltages required by the filter and

drive and the potential dangers presented by

rotating machinery, it is essential that all

personnel involved in the operation and

maintenance of this filter know and practice

the necessary safety precautions for this type

of equipment. Personnel should read and

understand the instructions contained in this

manual before installing, operating or

servicing the filter and inverter to which it is

connected.

Upon Receipt of this Filter:

The MTE Sine Wave Filter has been

subjected to demanding factory tests before

shipment. Carefully inspect the shipping

container for damage that may have occurred

in transit. Then unpack the filter and carefully

inspect for any signs of damage. Save the

shipping container for future transport of the

filter.

In the event of damage, please contact

and file a claim with the freight carrier

involved immediately.

If the equipment is not going to be put into

service upon receipt, cover and store the filter

in a clean, dry location. After storage, ensure

that the equipment is dry and that no

condensation has accumulated on the

internal components of the filter before

applying power.

Repair/Exchange Procedure

MTE Corporation requires a Returned

Material Authorization Number before it can

accept any filters that qualify for return or

repair. If problems or questions arise during

installation, setup, or operation of the filter,

please call us for assistance at

Director of MTE corporate quality:

Phone: 262-253-8200 ex. 148

FAX: 262-253-8210

Sine Wave 2-8 kHz Series A Filter

3 Part No. INSTR-020 REL. 080310

3. MODEL NUMBER CODES

Model Code Part Number Configuration

SW A X Y _ _ _ _ X YY

Sine Wave filter

Series Version. A, X Options

“X” denotes Non standard Configurations 01 NC Overtemp

Mechanical Configuration P = Panel Mount

G = General Purpose

NEMA 1 or 2

W = NEMA 3R

Indicates Physical Size: A, B, C, D, etc. (A is smallest)

Current Rating (i.e. 0045 is 45 Amps)

Voltage

D 440 – 480

E 550 – 600

Sine Wave 2-8 kHz Series A Filter

4 Part No. INSTR-020 REL. 080310

4. SPECIFICATIONS

Efficiency and Thermal Ratings

Table 1

Filter 200 - 230 VAC, 50/60 Hz

Filter Ratings

380 - 480 VAC, 50/60 Hz

Filter Ratings

550 - 600 VAC, 60 Hz Filter

Ratings

Maximum

Output

Amps

RMS

Efficiency

(Typical)

(%)

Power

Dissipation

@ Rated

Current

(Typical)

(Watts)

Efficiency

(Typical)

(%)

Power

Dissipation

@ Rated

Current

(Typical)

(Watts)

Efficiency

(Typical)

(%)

Power

Dissipation

@ Rated

Current

(Typical)

(Watts)

2 90.6 - 94.04 40 97.24 57

3 93.1 124 95.08 53 97.83 67

5 93.6 149 94.88 93 98.14 95

7 96.7 191 - - 98.32 120

9 95.9 125 98.26 128 98.31 155

12 96.1 206 98.35 162 98.54 177

17 96.1 279 98.90 151 98.73 219

22 97.3 362 98.72 229 98.86 253

27 - - 99.01 216 98.92 295

30 90.6 329 - - - -

35 - - 99.08 262 99.08 323

45 97.4 476 99.01 360 98.93 489

55 97.7 520 98.97 457 99.04 535

65 - - 99.13 454 99.01 650

70 97.9 606 - - - -

80 97.8 752 99.08 596 99.00 806

110 98.2 788 99.01 878 99.09 1014

130 98.2 989 99.20 836 99.12 1157

160 98.4 1062 99.23 996 99.02 1589

200 98.3 1377 99.20 1286 99.35 1315

250 98.4 1617 99.29 1424 99.34 1655

305 - - 99.31 1701 99.27 2237

320 98.5 1991 - - - -

365 - - 99.37 1841 99.32 2489

415 - -

99.40 2021 99.26 3098

515 - -

99.29 2944 99.33 3229

600 - -

99.24 3698 99.38 3406

720 - -

99.33 4133 99.44 3935

Sine Wave 2-8 kHz Series A Filter

5 Part No. INSTR-020 REL. 080310

Service Conditions

Input voltage: 200 – 600 VAC +/- 10%, 50 & 60 Hz

Input voltage wave form: PWM

Switching Frequency: 2 – 8 kHz

Operating frequency: 6 – 60 Hz without de-rating

Temperature: Open filters -40 to 50 °C

Enclosed filters -40 to 40 °C

Storage All types -40 to 90 °C

Altitude without de-rating: 1000 meters

Relative Humidity: 0 to 99% Non condensing

Agency Approvals

UL and cUL listed to UL508 Type MX and CSA-C22.2 No 14-95

File E180243 (3 – 1000 HP, 120VAC through 600 VAC

50. 50/60, 60 Hz Three Phase

Note: Short Circuit rating not required under Exception No.1 of UL508A SB4.2.1 effective 4/25/06

Current Rating

Continuous current rating: 100% RMS

Intermittent current ratings: 150 % for 1 minute

Load : Conventional 3 phase motors operating in volts per Hertz mode

Standard step-up transformer with 4% minimum output impedance

“No load” continuous operation

Maximum motor lead length: 15,000 feet

Insertion loss: 10% of rated voltage maximum

Audible noise level at two meters for standard configuration: 76 DB-A

Performance

Harmonic voltage distortion feeding a transformer at full load and at 60Hz: 5% maximum

Harmonic voltage distortion feeding a motor at full load and at 60Hz: 5% typical

Sine Wave 2-8 kHz Series A Filter

6 Part No. INSTR-020 REL. 080310

Typical Performance Data

Fig.1

Raw drive output voltage

Fig. 2

Output voltage after sine wave filter

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