MULTIQUIP LT6KV Bedienungsanleitung

OPERATION MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To ﬁnd the latest revision of this

publication, visit our website at:

www.multiquip.com

MODEL LT6KV

LIGHT TOWER/GENERATOR

(KOHLER KDW 1003 DIESEL ENGINE)

Revision #2 (07/08/16)

PN: 44229

PAGE 2 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16)

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

LT6KV LIGHT TOWER • OPERATION MANUAL — REV. 2 (07/08/16) — PAGE 3

REPORTING SAFETY DEFECTS

If you believe that your vehicle has a defect that could cause a crash or could

cause injury or death, you should immediately inform the National Highway

Trafﬁc Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at

1-800-421-1244.

If NHTSA receives similar complaints, it may open an investigation, and if it

ﬁnds that a safety defect exists in a group of vehicles, it may order a recall and

remedy campaign. However, NHTSA cannot become involved in individual

problems between you, your dealer, or Multiquip Inc.

To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free

at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or

write to:

Administrator

NHTSA

1200 New Jersey Avenue, SE

Washington, DC 20590

You can also obtain information about motor vehicle safety from

http://www.safercar.gov.

PAGE 4 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16)

TABLE OF CONTENTS

LT6KV 60 Hz Light Tower

Proposition 65 Warning ........................................... 2

Reporting Safety Defects......................................... 3

Table Of Contents.................................................... 4

Safety Information .............................................. 5-15

Lamp Footcandle Plot............................................ 16

Speciﬁcations ................................................... 17-18

Dimensions............................................................ 19

General Information............................................... 20

Light Tower Components .................................. 21-22

Components .......................................................... 23

Control Panel.................................................... 25-26

Engine Components.............................................. 27

Inspection ......................................................... 28-30

Setup ................................................................ 31-35

Operation.......................................................... 36-38

Maintenance..................................................... 39-47

Maintenance (Trailers) ...................................... 48-49

Safety Guidelines (Trailers)............................... 50-64

Troubleshooting (Generator).................................. 65

Troubleshooting (Engine).................................. 66-67

Troubleshooting (Lamps) .................................. 68-70

Troubleshooting (Electric Hoist)............................. 71

Panel Light/Hour Meter Wiring Diagram ................ 72

Electronic Components Locator ............................ 73

Wiring Diagram (Generator/Lights) .................. 74-75

Lights Locator Diagram ......................................... 76

Lights Wiring Diagram ........................................... 77

LT6KV LIGHT TOWER • OPERATION MANUAL — REV. 2 (07/08/16) — PAGE 5

SAFETY INFORMATION

Do not operate or service the equipment before reading the

entire manual. Safety precautions should be followed at all

times when operating this equipment. Failure to read and

understand the safety messages and operating instructions

could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others.The

safety messages speciﬁcally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION

or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

SAFETY SYMBOLS

Potential hazards associated with the operation of this

equipment will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

Lethal exhaust gas hazards

Explosive fuel hazards

Burn hazards

Overspeed hazards

Rotating parts hazards

Symbol Safety Hazard

Pressurized fluid hazards

Electric shock hazards

PAGE 6 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16)

SAFETY INFORMATION

DECALS

Decals associated with the operation of this equipment are

deﬁned below.

can burn skin.

touch . Allow machine a

sufficient amount time to cool before performing

maintenance.

HOT PARTS

DO NOT hot parts

CAUTION

Burn Hazard

To avoid injury you must read and understand

operator’s manual before using this machine.

Hot steam or coolant may escape when radiator

cap is removed, causing severe burns.

Allow radiator to cool before removing cap.

WARNING

Read Manual

Explosion Hazard

DECAL

Forklift point right.

NOTICE

Forklift point left.

NOTICE

P/N 23808

Lift Point. Attach lifting strap to this point

NOTICE

DEFIINITION

DO NOT remove panel when machine is on.

Possibility of electrocution exists causing

severe bodily harm even death!

DANGER

Electrocution Hazard

P/N 34620

Maintenance service to be performed by a

trained qualified electrician. Possibility of

electrocution exists causing severe bodily harm

even death!

DANGER

Electrocution Hazard

P/N 34621

DO NOT remove panel when machine is on.

Possibility of electrocution exists causing

severe bodily harm even death!

Maintenance service to be performed by a

trained qualified electrician. Possibility of

electrocution exists causing severe bodily harm

even death!

DANGER

High Voltage Hazard

Keep hands clear. Moving parts can crush

and pinch.

WARNING

Crush/Pinch Hazard

P/N 34622

DECAL

P/N 34629

P/N 34628

WARNING

Shear Hazard

Keep hands and fingers clear from engine

fan blades. Moving parts can cut.

remove guards.DO NOT

WARNING

Crush Hazard

Keep hands and fingers clear from engine

V-belt/pulley. Moving parts can cut.

remove guards.DO NOT

DO NOT light matches around or near this

equipment. This equipment contains highly

flammable fuel. If ignited, could start a

causing equipment damage and severe

bodily harm even death!

fire

DANGER

Fire Hazard

DO NOT smoke around or near this

equipment. This equipment contains highly

flammable fuel. If ignited, could start a

causing equipment damage and severe

bodily harm even death!

fire

DANGER

Fire Hazard

DEFIINITION

DO NOT use this equipment in an .

The engine used with this equipment emits

harmful levels of carbon monoxide which can

cause severe bodily harm even death!

enclosed area

DANGER

Inhalation Hazard

WARNING

Guard Hazard

operate equipment with guards

removed. Serious bodily injury could result.

DO NOT

Earth ground connection point. Connect a ground

rod or building ground to this connection point.

GROUNDING

P/N 34632

P/N 23813

The engine used in this equipment requires

or equivalent.No.2 diesel fuel

FUEL TYPE

LT6KV LIGHT TOWER • OPERATION MANUAL — REV. 2 (07/08/16) — PAGE 7

SAFETY INFORMATION

GENERAL SAFETY

CAUTION



NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.



NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.



NEVER operate this equipment under the inﬂuence of

drugs or alcohol.



ALWAYS check the equipment for loosened threads or

bolts before starting.



DO NOT use the equipment for any purpose other than

its intended purposes or applications.

DECAL DEFIINITION

Turn mast locking knob counterclockwise

to release mast. Grab hold of mast rotation

handles and rotate mast to desired position.

Tighten mast locking knob.

MAST ROTATION

JACK STANDS

Before towing, ALWAYS

rotate jack stands to the

stow position (UP)

P/N XXXXX

NOTICE



This equipment should only be operated by trained and

qualiﬁed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁcult read.



Manufacturer does not assume responsibility for any

accident due to equipment modiﬁcations. Unauthorized

equipment modiﬁcation will void all warranties.

NEVER

use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁre extinguisher.

ALWAYS know the location of the nearest

ﬁrst aid kit.

ALWAYS

know the location of the nearest phone or

keep a phone on the job site.

Also, know the phone

numbers of the nearest ambulance, doctor and

ﬁre

department.

This information will be invaluable in the

case of an emergency.

LIGHT TOWER SAFETY

DANGER

NEVER

operate the equipment in an explosive atmosphere

or near combustible materials. An explosion or ﬁre could

result causing severe bodily harm or even death.

WARNING

NEVER disconnect any

emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these

devices will void all warranties.

PAGE 8 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16)

SAFETY INFORMATION

CAUTION



NEVER lubricate components or attempt service on a

running machine.



ALWAYS ensure light tower is on level ground before use

so that it cannot slide or shift around, endangering workers.

Always keep immediate area free of bystanders.



ALWAYS make sure trailer is leveled with all outriggers

extended before raising tower. Outriggers must remain

extended while tower is up.



ALWAYS keep area behind trailer clear of people while

raising and lowering mast.



NEVER remove safety latch or pull mast locking latch

while tower is in a raised position!



CHECK the mast and winch cables for wear. If any

problem occurs when lowering or raising the tower, STOP

immediately! Contact a trained technician for assistance.



NEVER pivot or retract mast while unit is operating.



NEVER use the light tower mast as a crane. DO NOT

lift anything with the mast.



NEVER attach anything to the light tower mast.



ALWAYS lower the light tower when not in use, or if high

winds or electrical storms are expected.

NOTICE



ALWAYS keep the immediate area surrounding the light

tower clean, neat, and free of debris.



ALWAYS keep the machine in proper running condition.



Fix damage to machine and replace any broken parts

immediately.



ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel.



To prevent the light tower from overturning, NEVER use

in winds that exceed 65 mph (105 kmph).

LAMP SAFETY

WARNING

NEVER

attempt to replace lamp with the power on.

Always shut down the engine and turn off circuit breakers

when changing the lamp.

ALWAYS

allow a sufﬁcient amount of time for the lamp to

cool

before touching or changing. The possibility exists of

severe burns.

CAUTION

NEVER

use force when installing the lamp. Excessive

force could cause the lamp to break, causing bodily harm.

NOTICE

NEVER

leave any grease or oil residue on lamp surface

when replacing or removing lamp. This can create hot

spots, reducing the service life of the lamp.

ALWAYS make sure lamp surface is clean and dry.

ALWAYS replace with MQ recommended type lamp.

ALWAYS have a trained technician

install and remove

a ﬂoodlight, or replace any damaged ﬁxture wiring.

ENGINE SAFETY

DANGER



The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.

The engine of this equipment

requires an adequate free

ﬂow of cooling air. NEVER

operate this equipment in

any enclosed or narrow area

where free ﬂow of the air is

restricted. If the air ﬂow is

restricted it will cause injury to people and property and

serious damage to the equipment or engine.

DANGEROUS

GAS FUMES

LT6KV LIGHT TOWER • OPERATION MANUAL — REV. 2 (07/08/16) — PAGE 9

SAFETY INFORMATION

WARNING



DO NOT place hands or fingers inside engine

compartment when engine is running.



NEVER operate the engine with heat shields or

guards removed.



Keep ﬁngers, hands hair and clothing away

from all moving parts to prevent injury.



DO NOT remove the radiator cap while the engine is hot.

High pressure boiling water will gush out of the radiator

and severely scald any persons in the general area of

the generator.



DO NOT remove the coolant drain plug

while the engine is hot. Hot coolant will

gush out of the coolant tank and severely

scald any persons in the general area of

the generator.



DO NOT remove the engine oil drain plug while the

engine is hot. Hot oil will gush out of the oil tank and

severely scald any persons in the general area of the

generator.

CAUTION



NEVER touch the hot exhaust manifold,

mufﬂer or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE



NEVER run engine without an air ﬁlter or with a dirty air

ﬁlter. Severe engine damage may occur. Service air ﬁlter

frequently to prevent engine malfunction.



NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the

maximum allowable.



NEVER tip the engine to extreme angles during lifting as

it may cause oil to gravitate into the cylinder head, making

the engine start difﬁcult.



Wet stacking is a common problem with diesel engines

which are operated for extended periods with light or

no load applied. When a diesel engine operates without

sufﬁcient load (less than 40% of the rated output), it will

not operate at its optimum temperature. This will allow

unburned fuel to accumulate in the exhaust system,

which can foul the fuel injectors, engine valves and

exhaust system, including turbochargers, and reduce

the operating performance.

In order for a diesel engine to operate at peak efﬁciency,

it must be able to provide fuel and air in the proper ratio

and at a high enough engine temperature for the engine

to completely burn all of the fuel.

Wet stacking does not usually cause any permanent

damage and can be alleviated if additional load is

applied to relieve the condition. It can reduce the system

performance and increase maintenance. Applying an

increasing load over a period of time until the excess

fuel is burned off and the system capacity is reached

usually can repair the condition. This can take several

hours to burn off the accumulated unburned fuel.



State Health Safety Codes and Public Resources

Codes specify that in certain locations, spark arresters

must be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed

to prevent accidental discharge of sparks or ﬂames

from the engine exhaust. Spark arresters are qualiﬁed

and rated by the United States Forest Service for this

purpose. In order to comply with local laws regarding

spark arresters, consult the engine distributor or the

local Health and Safety Administrator.

PAGE 10 — LT6KV LIGHT TOWER • OPERATION MANUAL — REV. #2 (07/08/16)

SAFETY INFORMATION

FUEL SAFETY

DANGER



DO NOT start the engine near spilled fuel or combustible

ﬂuids. Diesel fuel is extremely ﬂammable and its vapors

can cause an explosion if ignited.



ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂames.



ALWAYS use extreme caution when working with

ﬂammable liquids.



DO NOT ﬁll the fuel tank while the engine is running

or hot.



DO NOT overﬁll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.



Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂames.



NEVER use fuel as a cleaning agent.



DO NOT smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

TOWING SAFETY

CAUTION



Check with your local county or state safety

towing regulations, in addition to meeting

Department of Transportation (DOT)

SafetyTowing Regulations, before towing

your light tower.



In order to reduce the possibility of an accident while

transporting the light tower on public roads, ALWAYS

make sure the trailer that supports the light tower and

the towing vehicle are mechanically sound and in good

operating condition.



ALWAYS shutdown engine before transporting.



Make sure the hitch and coupling of the towing vehicle

are rated equal to, or greater than the trailer “gross

vehicle weight rating.”

ALWAYS inspect the hitch and coupling for wear. NEVER

tow a trailer with defective hitches, couplings, chains, etc.



Check the tire air pressure on both towing vehicle and

trailer.

Trailer tires should be inﬂated to 50 psi cold.

Also check the tire tread wear on both vehicles.

ALWAYS

make sure the trailer is equipped with

appropriate safety chains.

ALWAYS properly

attach trailer’s safety chains to towing

vehicle.

ALWAYS

make sure the vehicle and trailer directional,

backup, brake and trailer lights are connected and

working properly.

The maximum speed for highway towing is 55 MPH

unless

posted otherwise. Recommended off-road towing is not

to exceed 15 MPH or less depending on type of terrain.



Avoid sudden stops and starts.This can cause skidding,

or jack-kniﬁng. Smooth, gradual starts and stops will

improve towing.

Avoid sharp turns to prevent rolling.



Trailer should be adjusted to a level position at all times

when towing.



Raise and lock trailer wheel stand in up position when

towing.

Place chock blocks underneath wheel to prevent

rolling

while parked.

Place support blocks

underneath the trailer’s bumper

to prevent tipping while parked.



Use the trailer’s swivel jack to adjust the trailer height to

a level position while parked.

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