MULTIQUIP Mayco C30HDG Bedienungsanleitung

INSTALLATION/OPERATION MANUAL

MIRATRON WIRELESS

REMOTE CONTROL RADIO

MAYCO MODEL C30HDG

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

Revision #0 (08/19/09)

PAGE 2 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)

TABLE OF CONTENTS

Warranty............................. 3

Overview ............................ 4

Speciﬁcations .................... 5

Care And Handling ............. 6

Receiver Installation ......... 7-8

Cable Installation .............. 9

Wiring Diagram................... 10

Transmitter/Receiver ......... 11-12

Troubleshooting ................. 13

System Wiring Diagram ..... 14

INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 3

LIMITED ONE YEAR WARRANTY

Miratron Incorporated, hearafter referred to as Miratron, is providing this

warranty in lieu of all other express or implied warranties, including any

warranty of merchantability or ﬁtness for a particular purpose. This warranty

is buyer’s exclusive remedy for all claims against Miratron. Miratron shall

not be liable for any consequential or incidental damages. Miratron’s total

liability for all contracts, negligence, or other claims shall be limited to the

price paid for its product.

Miratron promises buyer that any Miratron product purchased by buyer shall

be free from all material defects in desgin, material, or manufacturing for a

period of one year from the manufacture date; provided, however, that the

warranty shall not extend to ordinary wear and tear or to normally replaceable

components (e.g., batteries).

During the warranty period, Miratron may repair or replace (in its sole

discretion) any product suffering from a warranty defect and returned

freight prepaid by buyer, with no charge to buyer for any warranty repair or

replacement.

The warranty shall remain in full force and effect for such 1 year period,

provided that the product: (1) was installed, operated, and maintained

properly; (2) has not been abused or misused; and (3) has not been repaired,

altered, or modiﬁed outside of Miratron’s authorized facilities. This warranty

provides speciﬁc legal rights that may be varied by state law.

Miratron products are not designed for life or safety applications.

Product speciﬁcation subject to change without notice.

NOTICE

System must be physically disconnected from the

machine prior to welding on the machine. Welding

may cause permanent damage to sensitive electronic

components, and will void this warranty.

WARRANTY

PAGE 4 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)

OVERVIEW

ALWAYS read manual before attempting to operate the

equipment. Failure not to read manual could cause severe

equipment damage and or damage to the receiver and

transmitter.

Make sure work area is safe to operate radio control receiver and

transmitter.

This device complies with Part 15 of the FCC rules. Operation is subject

to the following two conditions: (1) This device may not cause harmful

interference, and (2) This device must accept any interference received,

including interference that may cause undesired operation.

If any problems or malfunctions occur using this product, discontinue use

immediately, and refer to the Troubleshooting Guide in this manual. If the

problem persists, call your equipment dealer immediately for parts and or

service.

NOTICE

Disconnect and lock-out all power sources before

making any wiring connections to the receiver.

NOTICE

Improper operation of the transmitter receiver could

cause damage to the equipment. DO NOT allow

unauthorized personnel to operate this equipment

before reading manual.

NOTICE

MIRATRON, Inc. transmitters and receivers are not

intended for life or safety applications, MIRATRON,

Inc. shall not accept resposibility for installation,

application, or safety of machine or systems which

utilize MIRATRON, Inc. transmitters and receivers.

INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 5

SPECIFICATIONS

SpeciﬁcationsTable 1.

Miratron Model Number:

RX4 Radio Control Receiver CMD16-0135 ~ (MQ P/N EM98215)

General:

Power Requirements 12-24VDC, 500mA max

Radio:

Frequency Standard

Frequecy Control

FCC ID

Receiver Sensitivity

902-928 MHz, FHSS, ISM Band

Direct FM

OUR9XCITE (Standard)

-106 dBM

Transmitter:

Range

Battery Type

Battery Life (Standard)

Battery Life (Extended Range)

LED Indicator

CMD16-0135 ~ (MQ P/N EM98215)

300 ft. (91.44 meters) Line of Sight (Standard)

1.5 Volt “AA” Alkaline (4)

Standby, 80 hrs. — Transmitt, 12-16 hrs.

Standby, 40 hrs. — Transmitt, 6-8 hrs.

Flashing = Battery Good

Double Blink = Battery Low

Enclosure:

Transmitter High Impact Polystyrene

Environmental:

Operating -14° F ~ 158° F (-10°C ~ 70° C)

Storage -40° F ~ 185° F (-40°C ~ 85° C)

PAGE 6 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)

CARE AND HANDLING

Transmitter:

Clean transmitter gently with a damp cloth.DO NOT immerse transmitter

in water, or spray with hose. DO NOT store outside.

DO NOTdrop transmitter or otherwise subject transmitter to physical

shock.

DO NOTexpose transmitter to extreme temperatures.

DO NOTopen transmitter enclosure. Transmitter contains no serviceable

parts.

Receiver:

Remove receiver from machine prior to welding on machine

DO NOTpaint electrical connector.

Use only factory provided antenna and cabling.

DO NOTopen receiver enclosure except to change radio channel or make

adjustments to factory settings.

Use transmitter to test functions.DO NOT apply voltage to circuit board

directly.

INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 7

RECEIVER INSTALLATION

Parts:

Make sure all parts are accounted for before performing the installation.

The following parts are included with the kit:

Radio Transmitter

Radio Receiver

Spiral Antenna with associated mounting hardware

Coaxial Antenna Cable

Data /Power Cable (7-wire)

Remote Control Cable

Battery Disconnection

Disconnect the negative terminal of the battery cable from the battery.1.

Ant enna Mounting

Drill a 3/4” hole into the hood on the C30HDG as shown in Figure 1.1.

After hole has been drilled, deburr hole opening.2.

Tilt the engine hood slightly forward to gain access to the antenna hole3.

opening. Support the hood with a block of wood to maintain the desired

access position.

Insert antenna cable thru 3/4” hole opening in hood. Insert BNC end of4.

cable ﬁrst.

With one hand holding the antenna end of the cable through the antenna5.

hole opening, connect the locking ﬂange, antenna and rubber gasket.

Tighten locking ﬂange securely.

Secure coaxial antenna with pressed on tie-wrap pads (interior). Also6.

apply pressed on tie-wrap pads (exterior) to the control box support

panel (bottom).

PAGE 8 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)

Radio Control Receiver Mounting

Drill two 1/4” holes into the control box support panel on the C30HDG1.

as shown in Figure 1.

After both holes have been drilled, deburr each hole opening.2.

Using a 1/4-20 x 1-1/4 bolt (2), 1/4 lock washer (2), 1/4 ﬂat washer (2)3.

and 1/4 nut (2), mount the radio control receiver onto the control box

support panel as shown in Figure 1.

Connect BNC end of coaxial antenna cable to BNC connector on radio4.

control receiver.

Antenna/Receiver Installation

Figure 1.

RX4RADIOCONTROL

RECEIVER

RX4RADIOCONTROL

RECEIVER

MIRATRON

RUBBER

GASKET

LOCKING

FLANGE

ANTENNA

COAXIAL

CABLE

ANTENNA

END

CABLE

SERVICE

LOOP

LOCKING

FLANGE

COAXIAL

CABLE

TIE-WRAP

PADS

(INSIDE)

TIE-WRAP

PADS

(

OUTSIDE

)

BNC CONNECTOR

RECEIVER

END

TIGHTEN

STEP 5

STEP 6

RX4RADIOCONTROL

RECEIVER

RX4RADIOCONTROL

RECEIVER

MIRATRON

DATA

CABLE

RECEIVER INSTALLATION

INSTALLATION/OPERATION MANUAL — REV. #0 (08/19/09) — PAGE 9

CABLE INSTALLATION

Control Box Removal

Using a 7/16 socket remove the mounting bolts (3) that secure the control box1.

to the support bracket.

Once the bolts have been removed, ﬂip the panel downward to gain access to

2.

the connection points.

Data Cable Connections

Wire data cable into control box as shown in Figure 2.1.

Crimp a 16-14 (3/16”) terminal ring onto the RED wire labeled BATT+. Connect2.

this end of the wire to the +12VDC terminal strip, pin 2.

Crimp a #16-14 (3/16”) terminal ring onto the WHITE wire labeled DECREASE.

3.

Connect this end of the wire onto pin 3 on the throttle high low switch.

Crimp a 16-14 (3/16”) terminal ring onto the WHITE wire labeled INCREASE.

4.

Connect this end of the wire to pin 1 of the throttle high low switch.

Crimp a #16-14 (3/16”) terminal ring onto the WHITE wire labeled PIN 9.

5.

Connect this end of the wire to pin 2 on the pumping control switch.

Crimp a #16-14 (5/16”) terminal ring onto the BLACK wire labeled FRAME

6.

GROUND. Connect this end of the wire to engine chassis ground.

Splice the WHITE wire labeled EMERGENCY STOP with the RED or PINK

7.

wire from the engine oil sensor.

Insert connector end of data cable into Miratron receiver.

8.

Remote Control Cable Connections

Connect the remote control cable to the control box as shown in Figure 2 .1.

Splice the WHITE wire labeled REMOTE (data cable) with the BLACK wire2.

from the yellow remote cable

Crimp a #16-14 (3/16”) terminal ring onto the WHITE wire from the yellow remote

3.

cable. Connect this end of the wire to pin 1 on the pumping control switch.

Re-install control box using the existing mounting hardware.

4.

Insert the yellow remote control cable into the 2-pin receptacle labled REMOTE5.

OUTLET on the control box.

Reconnect negative battery cable to battery

6. .

PAGE 10 — INSTALLATION OPERATION MANUAL — REV. #0 (08/19/09)

Wiring DiagramFigure 2.

DECREASE

TERMINAL

STRIP

(+12VDC)

BATT +

ADD

TERMINAL

RING

BLACK

WHITE

PUMPING

CONTROL

SWITCH

WHITE (ADD)









BLACK (ADD)

ENGINE OIL

SENSOR

EMERGENCY

STOP

PIN 4 (WHITE)

SPLICE

REMOTE (WHITE)

DECREASE (WHITE)

INCREASE (WHITE)

BATT + (RED)

FRAME GROUND

BLACK

PIN 9 (WHITE)

12-PIN

DATA CABLE

HOUR

METER

R

E

M

O

T

E

C

A

B

L

E

Y

E

L

O

W

THROTTLE

HIGH/LOW

SWITCH

IGNITION

SWITCH

EMERGENCY

STOP

SWITCH

7-WIRES

CHECK

ENGINE

HOOD

OPEN

ADD

TERMINAL

RING

ADD

TERMINAL

RING

2

1

13

2

132

ENGINEHOURS

REMOTE

ON

PUMP

ON

OFF

IGNITIONSWITCH

OFF

ON

START

REMOTE

OUTLET

HIGHLOW

PUMPINGCONTROL

HOOD

OPEN

CHECK

ENGINE

EMERGENCY

STOP

CONNECT YELLOW

REMOTE CABLE TO

RECEPTACLE LABELED

“REMOTE OUTPUT”

NOTE:

WIRING DIAGRAM SHOWS REAR VIEW OF COMPONENTS.

1

REDORPINK

INCREASE

RX4 RADIO CONTROL

RECEIVER

MIRATRON

T

H

R

O

T

L

E

2

TERMINAL STRIP IS NOT MARKED. WIRE CAN BE CONNECTED

TO ANY PIN (+12VDC BUS). PIN 2 RECOMMENDED.

2

ENGINE OIL SENSOR IS LOCATED BEHIND LEFT REAR OF CLUTCH.

3

WIRING DIAGRAM

MULTIQUIP Mayco C30HDG Bedienungsanleitung

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