MULTIQUIP MAYCO C30HDZ Bedienungsanleitung
INSTALLATION/OPERATION MANUAL
MIRATRON WIRELESS
REMOTE CONTROL RADIO
MAYCO MODEL C30HDZ
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
Revision #0 (09/09/09)
PAGE 2 — INSTALLATION OPERATION MANUAL — REV. #0 (09/09/09)
TABLE OF CONTENTS
Warranty......................................... 3
Overview ........................................ 4
Specifications ................................ 5
Care And Handling ......................... 6
Parts............................................... 7
Antenna Mounting.......................... 7-8
Mounting Bracket Installation....... 9
Receiver Mounting......................... 10
Throttle Cable Removal ................. 11
Control Box Removal ..................... 12
Cable Installation .......................... 13
Wiring Diagram............................... 14
Transmitter/Receiver ..................... 15-16
Troubleshooting ............................. 17
System Wiring Diagram ................. 18
INSTALLATION/OPERATION MANUAL — REV. #0 (09/09/09) — PAGE 3
LIMITED ONE YEAR WARRANTY
Miratron Incorporated, hearafter referred to as Miratron, is providing this
warranty in lieu of all other express or implied warranties, including any
warranty of merchantability or fitness for a particular purpose. This warranty
is buyer’s exclusive remedy for all claims against Miratron. Miratron shall
not be liable for any consequential or incidental damages. Miratron’s total
liability for all contracts, negligence, or other claims shall be limited to the
price paid for its product.
Miratron promises buyer that any Miratron product purchased by buyer shall
be free from all material defects in desgin, material, or manufacturing for a
period of one year from the manufacture date; provided, however, that the
warranty shall not extend to ordinary wear and tear or to normally replaceable
components (e.g., batteries).
During the warranty period, Miratron may repair or replace (in its sole
discretion) any product suffering from a warranty defect and returned
freight prepaid by buyer, with no charge to buyer for any warranty repair or
replacement.
The warranty shall remain in full force and effect for such 1 year period,
provided that the product: (1) was installed, operated, and maintained
properly; (2) has not been abused or misused; and (3) has not been repaired,
altered, or modified outside of Miratron’s authorized facilities. This warranty
provides specific legal rights that may be varied by state law.
Miratron products are not designed for life or safety applications.
Product specification subject to change without notice.
NOTICE
System must be physically disconnected from the
machine prior to welding on the machine. Welding
may cause permanent damage to sensitive electronic
components, and will void this warranty.
WARRANTY
PAGE 4 — INSTALLATION OPERATION MANUAL — REV. #0 (09/09/09)
OVERVIEW
ALWAYS read manual before attempting to operate the
equipment. Failure not to read manual could cause severe
equipment damage and or damage to the receiver and
transmitter.
Make sure work area is safe to operate radio control receiver and
transmitter.
This device complies with Part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) This device must accept any interference received,
including interference that may cause undesired operation.
If any problems or malfunctions occur using this product, discontinue use
immediately, and refer to the Troubleshooting Guide in this manual. If the
problem persists, call your equipment dealer immediately for parts and or
service.
NOTICE
Disconnect and lock-out all power sources before
making any wiring connections to the receiver.
NOTICE
Improper operation of the transmitter receiver could
cause damage to the equipment. DO NOT allow
unauthorized personnel to operate this equipment
before reading manual.
NOTICE
MIRATRON, Inc. transmitters and receivers are not
intended for life or safety applications, MIRATRON,
Inc. shall not accept resposibility for installation,
application, or safety of machine or systems which
utilize MIRATRON, Inc. transmitters and receivers.
INSTALLATION/OPERATION MANUAL — REV. #0 (09/09/09) — PAGE 5
SPECIFICATIONS
SpecificationsTable 1.
Miratron Model Number:
RX4 Radio Control Receiver CMD16-0138 ~ (MQ P/N EM98216)
General:
Power Requirements 12-24VDC, 500mA max
Radio:
Frequency Standard
Frequecy Control
FCC ID
Receiver Sensitivity
902-928 MHz, FHSS, ISM Band
Direct FM
OUR9XCITE (Standard)
-106 dBM
Transmitter:
Range
Battery Type
Battery Life (Standard)
Battery Life (Extended Range)
LED Indicator
CMD16-0138 ~ (MQ P/N EM98216)
300 ft. (91.44 meters) Line of Sight (Standard)
1.5 Volt “AA” Alkaline (4)
Standby, 80 hrs. — Transmitt, 12-16 hrs.
Standby, 40 hrs. — Transmitt, 6-8 hrs.
Flashing = Battery Good
Double Blink = Battery Low
Enclosure:
Transmitter High Impact Polystyrene
Environmental:
Operating -14° F ~ 158° F (-10°C ~ 70° C)
Storage -40° F ~ 185° F (-40°C ~ 85° C)
PAGE 6 — INSTALLATION OPERATION MANUAL — REV. #0 (09/09/09)
CARE AND HANDLING
Transmitter:
Clean transmitter gently with a damp cloth.DO NOT immerse transmitter
in water, or spray with hose. DO NOT store outside.
DO NOTdrop transmitter or otherwise subject transmitter to physical
shock.
DO NOTexpose transmitter to extreme temperatures.
DO NOTopen transmitter enclosure. Transmitter contains no serviceable
parts.
Receiver:
Remove receiver from machine prior to welding on machine
DO NOTpaint electrical connector.
Use only factory provided antenna and cabling.
DO NOTopen receiver enclosure except to change radio channel or make
adjustments to factory settings.
Use transmitter to test functions.DO NOT apply voltage to circuit board
directly.
INSTALLATION/OPERATION MANUAL — REV. #0 (09/09/09) — PAGE 7
PARTS/ANTENNA MOUNTING
Parts:
Make sure all parts are accounted for before performing the installation.
The following parts are included with the kit:
Radio Transmitter
Radio Receiver
Spiral Antenna with associated mounting hardware
Coaxial Antenna Cable
Data /Power Cable (5-wire)
Remote Control Cable
Receiver Mounting Bracket
Battery Disconnection
Disconnect the negative terminal of the battery cable from the battery.1.
Ant enna Mounting
Drill a 3/4” hole into the hood on the C30HDZ as shown in Figure 1.1.
After hole has been drilled, deburr hole opening.2.
Tilt the engine hood slightly forward to gain access to the antenna hole3.
opening. Support the hood with a block of wood to maintain the desired
access position.
Insert antenna cable thru 3/4” hole opening in hood. Insert BNC end of4.
cable first.
With one hand holding the antenna end of the cable through the antenna5.
hole opening, connect the locking flange, antenna and rubber gasket.
Tighten locking flange securely.
Secure coaxial antenna with pressed on tie-wrap pads to interior of6.
engine hood.
PAGE 8 — INSTALLATION OPERATION MANUAL — REV. #0 (09/09/09)
Install the radio receiver mounting bracket as shown in Figure 2.7.
Install radio receiver as shown in (Figure 3).8.
C9. onnect BNC end of coaxial antenna cable to BNC connector on radio
control receiver.
Antenna/Receiver Installation
Figure 1.
RUBBER
GASKET
LOCKING
FLANGE
ANTENNA
COAXIAL
CABLE
ANTENNA
END
STEP 3
RX4RADIOCONTROL
RECEIVER
MIRATRON
BNC CONNECTOR
RECEIVER
END
RX4RADIOCONTROL
RECEIVER
MIRATRON
LOCKING
FLANGE
TIGHTEN
STEP 4
TIE-WRAP
PADS
(INSIDE)
DATA
CABLE
A
SEE RECEIVER
MOUNTING
BRACKET
INSTRUCTIONS
ANTENNA MOUNTING
INSTALLATION/OPERATION MANUAL — REV. #0 (09/09/09) — PAGE 9
MOUNTING BRACKET INSTALLATION
Receiver Mounting Bracket Installation
Install the radio receiver mounting bracket to the frame of the C30HDZ1.
as shown in Figure 2.
Using the bracket as a template, mark the holes to be drilled on the2.
frame.
Drill two 3/8-diameter holes into the frame as shown in Figure 2.3. After
both holes have been drilled, deburr each hole opening.
Using a 3/8 X 1-1/2 bolt (2), 3/8 lock washer (2), 3/8 flat washer (2) and4.
3/8 nut (2), secure the radio receiver mounting bracket to the frame.
Mounting Bracket InstallationFigure 2.
PAGE 10 — INSTALLATION OPERATION MANUAL — REV. #0 (09/09/09)
RECEIVER MOUNTING
Radio Receiver Mounting
Using a 1/4-20 x 1-1/4 bolt (2), 1/4 lock washer (2), 1/4 flat washer (2)1.
and 1/4 nut (2), mount the radio control receiver onto the radio receiver
mounting bracket as shown in Figure 3.
Radio Receiver MountingFigure 3.
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