MULTIQUIP P200DLST Bedienungsanleitung

OPERATION MANUAL

Revision #3 (10/06/08)

DRY PRIME PUMP

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

P/N 17567

MP150SDLTE (6-inch, High Flow, Deutz F3L914, Electric Brakes)

MP150SDLTS (6-inch, High Flow, Deutz F3L914, Surge Brakes)

MP150SDLSM (6-inch, High Flow, Deutz F3L914, Skid Mount)

MP200DLTE (8-inch, High Flow, Deutz F3L914, Electric Brakes)

MP200DLTS (8-inch, High Flow, Deutz F3L914, Surge Brakes)

MP200DLSM (8-inch, High Flow, Deutz F3L914, Skid Mount)

MP200SDLTE (8-inch, High Flow, Deutz F4L914, Electric Brakes)

MP200DLST (8-inch, High Flow, Deutz F4L914, Surge Brakes)

MP200SDLSM (8-inch, High Flow, Deutz F4L914, Skid Mount)

PAGE 2 —DRY PRIME PUMP — OPERATION MANUAL — REV. #3 (10/06/08)

Diesel engine exhaust and some of

PROPOSITION 65 WARNING

DRY PRIME PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/06/08) — PAGE 3

REPORTING SAFETY DEFECTS

If you believe that your vehicle has a defect that could cause a crash or could cause injury or

death, you should immediately inform the National Highway Traffic Safety Administration

(NHTSA) in addition to notifying Multiquip at 1-800-421-1244.

If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety

defect exists in a group of vehicles, it may order a recall and remedy campaign. However,

NHTSA cannot become involved in individual problems between you, your dealer, or

Multiquip.

To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free at 1-888-327-4236

(TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to:

Administrator

NHTSA

1200 New Jersey Avenue S.E.

Washington, DC 20590

You can also obtain information about motor vehicle safety from http://www.safecar.gov.

REPORTING SAFETY DEFECTS

PAGE 4 —DRY PRIME PUMP — OPERATION MANUAL — REV. #3 (10/06/08)

TRAINING CHECKLIST

This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and

make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced

operator’s.

Operator _________________________________________ Trainee __________________________________________

COMMENTS:

TRAINING CHECKLIST

TSILKCEHCGNINIART

.ON NOITPIRCSED ?KO ETAD

1 .yletelpmoclaunaMs’rotarepOdaeR

2liodnaenignefognikcehc,stnenopmocfonoitacol,tuoyalenihcaM

.slevel

3 .erudecorpgnileufer,metsysleuF

4 .erudecorpgnimirppmuP

5 .serudecorppotsycnegremE

6 .erudecorppu-tratsenignE

7 )liabgnitfil(enihcamfognitfiL

8 ).ctesesu,tfil(snoitacilppapmuP

9 .tnemecalpreniartsnoitcuS

01 .snoitcennocesoH

11 .tnemecalppmuP

21 .senilediugytefasreliarT

31 .senilediuggnihtolcevitcetorP

41 .erudecorptsetmuucaV

51 .egarotsdnatropsnartenihcaM

61 .erudecorpytivacpmuptuonaelC

DRY PRIME PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/06/08) — PAGE 5

DAILY PRE-OPERATION CHECKLIST

COMMENTS:

DAILY PRE-OPERATION CHECKLIST

SILKCEHCNOITAREPO-ERPYLIAD T

1 .levellioenignekcehC

2 .)leufnaelcrofdna(levelleufkcehC

3 .wolfriagniloocdnasnifgniloockcehC

4 .renaelcriaenignekcehC

5 .snoitcennocelbacdnayrettabenignekcehC

6 .)etulovdnarellepmi(roiretnipmupkcehC

7 .liolaespmupmuucavkcehC

8 .liognisuohgniraebkcehC

9 .laespmupkcehC

01 .skcarcrofgnisacpmupkcehC

11 .ssenthgitrofstungulleehwreliartkcehC

21 .sgniraebleehwreliartkcehC

31 .llabdnahctihreliartkcehC

41 .)dnatskcaj(erawdrahdnasgnirpsreliartkcehC

51 .erusserperitreliartkcehC

61 .sthgilreliartkcehC

PAGE 6 —DRY PRIME PUMP — OPERATION MANUAL — REV. #3 (10/06/08)

TABLE OF CONTENTS

Specification and part number

are subject to change without

notice.

Multiquip Dry Prime

Diesel Powered Trash Pump

California Proposition 65 Warning ............................. 2

Reporting Safety Defects .......................................... 3

Training Checklist ...................................................... 4

Daily Pre-Operation Checklist ................................... 5

Table Of Contents ..................................................... 6

Safety Message Alert Symbols .............................. 8-9

Rules For Safe Operation .................................. 10-12

Pump Dimensions ................................................... 13

Trailer Dimensions .................................................. 14

Pump Specifications ................................................ 15

Engine Specifications .............................................. 16

General Information ................................................ 17

Pump Components ............................................ 18-19

Engine Components ............................................... 20

Engine Control Box Components............................ 21

Pumping Application ............................................... 22

Towing Application .................................................. 23

Setup ....................................................................... 24

Setup ....................................................................... 25

Operation ........................................................... 26-27

Maintenance (Pump) .............................................. 28

Maintenance (Engine) ........................................ 29-30

Maintenance (Trailer) ......................................... 31-34

Trailer Safety Guidelines .................................... 35-44

Tire Safety .......................................................... 45-50

Trailer Lights Wiring Diagram .................................. 51

Nameplate and Decals............................................ 52

Troubleshooting (Pump).......................................... 53

Troubleshooting (Engine) ................................... 54-55

Trailer Brakes (Hydraulic) ....................................... 56

Trailer Brakes (Electric) ........................................... 56

Terms and Conditions Of Sale — Parts .................. 57

NOTE

DRY PRIME PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/06/08) — PAGE 7

NOTES

PAGE 8 —DRY PRIME PUMP — OPERATION MANUAL — REV. #3 (10/06/08)

SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times when

operating this equipment. Failure to read and understand the

Safety Messages and Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been developed to provide

complete instructions for the safe and efficient operation

of the Multiquip Model

Dry Prime Pump

. Refer to the

engine manufacturer's instructions for data relative to its

safe operation.

Before using this trash pump, ensure that the

operating individual has read and understood all

instructions in this manual.

NOTE

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to

the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

HAZARD SYMBOLS

Engine exhaust gases contain poisonous

carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined

area or enclosed structure that does not

provide ample free flow air.

Potential hazards associated with the

Dry Prime Trash Pump

operation will be referenced with Hazard Symbols which appear

throughout this manual, and will be referenced in conjunction

with Safety Message Alert Symbols.

DIESEL fuel is extremely flammable, and its

vapors can cause an explosion if ignited. DO

NOT start the engine near spilled fuel or

combustible fluids. DO NOT fill the fuel tank

while the engine is running or hot. DO NOT

overfill tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or

sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas

and away from sparks and flames. NEVER

use fuel as a cleaning agent.

Explosive Fuel

Lethal Exhaust Gases

Burn Hazards

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas

while the engine is running or immediately after

operations. Never operate the engine with heat

shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and

clothing away from all moving parts to prevent

injury.

You WILL be

KILLED

SERIOUSLY

injured if you DO

NOT follow directions.

You CAN be

KILLED

SERIOUSLY

injured if you DO

NOT follow directions.

You CAN be

INJURED

if you DO NOT follow directions.

CAUTION

DANGERDANGER

DANGER

WARNINGWARNING

WARNING

CAUTIONCAUTION

CAUTION

DRY PRIME PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/06/08) — PAGE 9

Accidental Starting

SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the engine ON/OFF switch in

the OFF position. Close the vandal cover door

on the engine control box. Lock the door by

placing a pad lock on the door hasp when the

machine is not in use.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual

to help prevent damage to your pump, other property, or the

surrounding environment.

This pump, other property, or the

surrounding environment could be

damaged if you do not follow

instructions.

ALWAYS wear approved eye and hearing

protection.

Sight and Hearing Hazard

NOTE

PAGE 10 —DRY PRIME PUMP — OPERATION MANUAL — REV. #3 (10/06/08)

RULES FOR SAFE OPERATION

The following safety guidelines should always be used when

operating the

Dry Prime Pump

GENERAL SAFETY

■

DO NOT operate or service this

equipment before reading this entire

manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

High Temperatures – Allow the

engine to cool before adding fuel or

performing service and maintenance

functions. Contact with

hot!

components can cause serious

burns.

■

The air-cooled diesel engine

of this pump requires an

adequate free flow of cooling

air.

NEVER

operate the

pump in any enclosed or

narrow area where free flow

of the air is restricted. If the

air flow is restricted it will

cause serious damage to the pump or engine and may

cause injury to people. Remember the engine gives off

DEADLY

carbon monoxide gas.

■

ALWAYS refuel in a well-ventilated area, away from

sparks and open flames.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it to

cool. DO NOT

smoke

around or near the

machine. Fire or explosion could result

from fuel vapors, or if fuel is spilled on a

hot engine.

DANGERDANGER

DANGER

Failure to follow instructions in this manual may lead to

serious injury or even death! This equipment is to be

operated by trained and qualified personnel only! This

equipment is for industrial use only.

■

NEVER operate this equipment under the influence of

drugs

alcohol

Read this manual!

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or pump.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the pump.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacture does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

■

Topping-off to filler port is dangerous, as it tends to spill

fuel.

■

Stop the engine when leaving the pump unattended.

■

Block the unit when leaving or when using on a slope.

■

NEVER operate the pump in an

explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

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