Muncie MP2 Leitfaden

SNOW & ICE PRODUCTS PERFORMANCE ECONOMY CONVENIENCE SAFETY

OPERATIONS, SERVICE & PARTS MANUAL

This manual contains the most up to date

information available at the time of printing.

In the event that revised information will

become available after printing, new pages

may be downloaded from munciepower.com

Muncie Power Products, inc.3

MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

TABLE OF CONTENTS

MP2 Advantage Systems Operations Manual

INSTALLATION

Designated Hydraulic Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Joystick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATIONS AND PROGRAMMING GUIDE

Programming Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cylinder Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Joystick and Spreader Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Liquid Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

User Adjusted Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 -19

ELECTRONICS GUIDE

Explanation of MP2Advantage System Electronics . . . . . . . . . . . . . . . . . . . . . . 21

Electrical Block Diagram for the Primary and Secondary Modules . . . . . . . . . . . . . . 22

Electrical Block Diagram for the Control Panel and Joystick Connection. . . . . . . . . . . 23

Control Panel Error Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

MP2Advantage System Joystick Parts Identification . . . . . . . . . . . . . . . . . . . . . 25

MP2Advantage System Electronic Components . . . . . . . . . . . . . . . . . . . . . . .26

Wiring Harness Diagrams and pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . 27-31

MEDIUM SYSTEM

Explanation of Cartridge Valves and Hydraulic Specifications . . . . . . . . . . . . . . 34-38

Solenoid Shift Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

HF49520-08 Plow and Dump Manifold (Revised)

Cartridge Designations, Functions, and Part Numbers. . . . . . . . . . . . . . . . . . . 40

Hydraulic Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Work Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Adjusting the Counterbalance and Relief Valves . . . . . . . . . . . . . . . . . . . . . . 43

HF49519-08 Inlet and Spreader Manifold (Revised)

Cartridge Designations, Functions, and Part Numbers. . . . . . . . . . . . . . . . . . . 44

Hydraulic Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Work Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Adjusting the Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

TANKS, ENCLOSURES, AND HARDWARE

Medium/Large Enclosure Dimensions With and Without Tank . . . . . . . . . . . . . . . .48

Medium/Large Return Line Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Muncie Power Products, inc.

4MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATION

TROUBLESHOOTING

Joystick Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Hydraulic Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-52

Control Panel—Arrowed Cylinder Button Faults. . . . . . . . . . . . . . . . . . . . . . . .53

Control Panel—Spreader Control Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . .54

Control Panel—Error Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

TABLE OF CONTENTS

Muncie Power Products, inc.5

MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATIONMP2 ADVANTAGE SYSTEM - INSTALLATION

HF35470-06

HYDRAULIC PLUMBING INSTALLATION

REVISED MID-SIZE SYSTEM

Plumbing Installation: Connect the work hoses to their

designated ports. Reference the table below for details.

WITH SCRAPERMID NEW STYLE

PLA PLB PAA

SCA

SAB

SCB SAA

HB HA

PAB

DESIGNATION

FUNCTION SIZE (SAE)

P PUMP INLET 12

LS LOAD SENSE 4

A AUGER 10

S SPINNER 10

T2 TANK 12

PAA PLOW LEFT 10

PAB PLOW RIGHT 10

PLA PLOW RAISE 10

PLB PLOW LOWER 10

HA HOIST RAISE 12

HB HOIST LOWER 12

* SCA SCRAPER LOWER 10

* SCB SCRAPER RAISE 10

* SAA SCRAPER LEFT 10

* SAB SCRAPER RIGHT 10

HF49519-08 HF49520-08

* Disregard scraper if not included with system.

Muncie Power Products, inc.

6MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATIONMP2 ADVANTAGE SYSTEM - INSTALLATION

ELECTRICAL HOOK-UP

Only power and ground need to be connected for the mp2 advantage to function.

However, a speedometer input needs to be connected if using ground speed orienta-

tion (auto mode).

Power & Ground: It is recommended that the power and ground connections be shared

by the control panel and valve control modules. Power should be from an ignition key

source or a relay installed that powers from the ignition key.

Speedometer: A speedometer input is required for the AUTO mode operation of the

spreader. This can typically be picked up at the TCM or ECU. Contact the truck manufac-

turer for further speedometer input details.

To Shared 12V

Ignition Source (15A)

Speedometer Input

To Shared Ground

Muncie Power Products, inc.7

MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATIONMP2 ADVANTAGE SYSTEM - INSTALLATION

2) After the joystick has been mounted, locate

the NXWH5 cable.

BOTTOM OF JOYSTICK

NXWH5

Insert 16-pin

Connector here.

Insert 12-pin

Connector here.

JOYSTICK INSTALLATION

1) Locate the control panel. Remove the two

Allen screws to expose the 25 pin electrical

port.

3) Plug the 25 pin connector of NXWH5 into the

25 pin connector port on the control panel.

16-pin Amp

Connector

12-pin Amp

Connector

4) Plug the 16 pin connector and the 12 pin

connector of NXWH5 into the bottom of the

joystick.

Muncie Power Products, inc.

8MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATIONMP2 ADVANTAGE SYSTEM - INSTALLATION

INITIAL STARTUP

1. If the system is equipped with a Joystick, we recommend unplugging it at the Control Panel for

the initial operation. This will allow “Fault Displays” to be more recognizable on the Control Panel.

2. Familiarize yourself with the Operation and Programming Guide before beginning.

a. Certain Program Menu settings must be correctly set for proper operation.

i. For example – the Pump Unloading feature must be set correctly for either a gear pump or

piston pump.

ii. Cylinder operations – depend upon the PL dr (plow lift) PA dr (plow angle) and DH dr

(dump hoist) settings being correct. If these settings are low (below 30) the cylinders may

not function.

iii. Auger & Spinner – there are LO & HI settings for each of these functions which will impact

the flow of these circuits.

3. All cylinder selections in the Program Menu should be set for Double Acting even though the

cylinder might be Single Acting. This is required to generate pilot pressures to unlock load-

holding cartridges in the Advantage System.

Small Advantage Systems: Main Relief is 3000 PSI – additionally this relief is used for the Dump

and Plow raise functions. This relief is set high enough to accommodate high pressure scissor

hoists. If you do not require the operating pressure to be this high, adjustment to a lower setting is

recommended. Spreader Relief is 2000 PSI. The downside reliefs on double acting cylinders are

750 PSI.

Mid-size and Large Advantage Systems: Main Relief is 2200 PSI – this relief is used for the spreader

valves, hoist valves, and Plow raise valves. Spreader Relief is 2000 PSI. The downside reliefs on

double acting cylinders are 750 PSI.

For specific instructions on adjusting relief valve settings, see the hydraulic section for your system

size.

Muncie Power Products, inc.9

MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

MP2 ADVANTAGE SYSTEM - INSTALLATIONMP2 ADVANTAGE SYSTEM - INSTALLATION

Muncie Power Products, inc.

10 MP2 ADVANTAGE SYSTEMS OPERATIONS MANUAL

OPERATION & PROGRAMMING GUIDEOPERATION & PROGRAMMING GUIDE

OPERATIONS AND

PROGRAMMING GUIDE

Andere Handbücher für MP2

Inhaltsverzeichnis

Andere Muncie Steuerungssystem Handbücher

Muncie

Muncie MP2 Betriebsanleitung

Beliebte Steuerungssystem Handbücher anderer Marken

Pentair Pool Products

Pentair Pool Products Compool Bedienungsanleitung

ComfortNET

ComfortNET CTK04 Bedienungsanleitung

Fireye

Fireye InSight II 95DSS3 Bedienungsanleitung

CAME

CAME G3000 Bedienungsanleitung

Idemia

Idemia MorphoAccess VP MD Bedienungsanleitung

Axis

Axis P1445-LE-3 Bedienungsanleitung

HEIDENHAIN

HEIDENHAIN TNC 150 B Bedienungsanleitung

CNC-Step

CNC-Step High-Z T-Series Bedienungsanleitung

Doosan

Doosan DVF Series Bedienungsanleitung

Honeywell

Honeywell KAP 140 Bedienungsanleitung

Honeywell

Honeywell vk41 series Bedienungsanleitung

AirBench

AirBench FPW Installationsanleitung

Cypress

Cypress HHR-3160 Bedienungsanleitung

CAME

CAME GLT40AOS Bedienungsanleitung

Zonex

Zonex GEN II -VVT Benutzerhandbuch

Altronics

Altronics K 9650 Bedienungsanleitung

micro-trak

micro-trak RoadMaster Bedienungsanleitung

micro-trak

micro-trak Calc-An-Acre II Bedienungsanleitung