MW TOOLS WD340 Bedienungsanleitung

Instruction Manual

Diesel/Kerosene Heater

WD340

M1.0.WD340.EN

Please read and keep for future reference

Introduction

Thank you for choosing a MW-TOOLS product. Read this manual carefully before using the unit and

save it for future reference.

Disclaimer

MW-TOOLS reserves the right to make alterations to specifications, quantities, dimensions etc. for

production or other reasons, subsequent to publication.

While we believe the information is accurate and complete, wemake no warranty orrepresentation for

any particular purposes. The information is offered in good faith and with the understanding that any

use of the units or accessories in breach of the directions and warnings in this document isat the sole

discretion and risk of the user.

Disposal guidelines (EU)

Do not dispose of this product with general household waste. This product must be disposed according

to the laws governing Waste Electrical and Electronic Equipment. If required, contact your local

authorities for information regarding the available disposal facilities.

M1.0.WD340.EN

1. General Safety Rules

READ INSTRUCTIONS CAREFULLY. READ AND FOLLOW ALL INSTRUCTIONS. PLACE

INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE. DO NOT ALLOW ANYONE

WHO HAS NOT READ THESE INSTRUCTIONS TO ASSEMBLE, LIGHT, ADJUST OR

OPERATE THE HEATER.

IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS

OF LIFE.

SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE AGENCY.

UNVENTED PORTABLE HEATERS USE AIR (OXYGEN) FROM THE AREA IN WHICH IT IS

USED. ADEQUATE COMBUSTION AND VENTILATION AIR MUST BE PROVIDED. REFER TO

INSTRUCTIONS.

WARNING

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN

THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH

AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE

HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN

SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR

PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR

UNKNOWN CHEMICALS.

WARNING

DIRECT-FIRED HEATERS MAY CAUSE CARBON MONOXIDE (CO) POISONING WHEN

INCORRECTLY USED, E.G INDOORS WITHOUT ADEQUATE AIR CIRCULATION, OR IF NOT

PROPERLY WORKING. CO POISONING MAY LEAD TO DEATH.

GENERAL HAZARD WARNING

FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH

THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS

OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON

MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK. ONLY PERSONS WHO CAN

UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS

HEATER. IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN

INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.

WARNING

NOT FOR HOME OR RECREATIONAL VEHICLE USE

WARNING

YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,

SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER

THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE IS CONNECTED MUST COMPLY

WITH CURRENT LEGISLATION. INSTALLATION REQUIRES A RESIDUAL CURRENT

CIRCUIT BREAKER (RCCB) IN THE MAIN ELECTRICAL DISTRIBUTION BOARD.

UNPLUG THE APPLIANCE BEFORE PERFORMING ANY MAINTENANCE OPERATIONS.

ALWAYS CHECK THE POWER CABLE BEFORE USING THE APPLIANCE. IT MUST NOT

BE BENT, TAUT, STRETCHED, CRUSHED OR ANY WAY DAMAGED.

THE POWER CABLE MUST BE REPLACED BY QUALIFIED PERSONNEL ONLY. USE AN

ORIGINAL POWER CABLE ONLY WITH A 3-PIN APPROVED PLUG.

THE FRONT OUTLET IS VERY HOT DURING OPERATION. DO NOT TOUCH! BURN

DANGER.

M1.0.WD340.EN

2. Product Description

•Diesel or Kerosene direct-fired mobile/portable space heater with open combustion chamber and

indirect fired mobile/portable space heater with close combustion chamber

3. Technical Specifications

Model

BGO-100A-16-F

Heat Input* [kW]

[Hrs]

100

Air Flow Rating

[m³/h]

1300

Fuel Type

Diesel - Kerosene

Fuel consumption

[kg/h]

7.9

Fuel Nozzle size

1.75 gph-60°

Voltage [V/Hz]

AC220-240V/50

Electrical Power

(Motor )

430W

Pump Pressure

Setting [bar]

10.0

Current Rating [A]

2.6

Fuse Rating

T3.15A

Air collar setting

[notch]

5.5

Efficiency* [%]

Dimensions

Net Weight (kg)

40.8

Length (mm)

1215

Width (mm)

580

Height (mm)

705

Tank Capacity (l)

Operating range (h)

Standard

Accessories

Fuel gauge

yes

Handle

Ambient thermostat

built-in

Malfunction detection

signal

built-in

*Based on dedicated setting for standard condition (atmospheric pressure 1020 kPa and Temperature 20 °C).

4. Assembling Instructions

Extract the heater from its carton. If the unit is anyhow damaged, do not use it and contact your dealer.

The following accessories are supplied in the shipping carton.

Fig.1

To assemble the heater, proceed as follows (see Fig. 1):

Pos.

Description

Qty

Handle

Screw

Spring washer

Plain washer

Feet pipe

Nut M5

Nut M12

Wheel

Plain washer ø12

Wheel shaft

Cotter

M1.0.WD340.EN

1、Insert the wheel shaft J to the corresponding hole of feet pipe E，insert the cotter K to the

corresponding holes; slide the plain washer I over the wheel shaft J put the wheel H to the two sides

of shaft,，screw the nut G to fix the wheel on the shaft.

2、Put the heater body on the feet pipe assembly, make sure the 4 holes of handle A point towards the

corresponding 4 holes on the feet pipe respectively.

3、Using the screw B ,spring washer C, plain washer D and nut F to fix the feet pipe assembly and

handle to the tank.

5. Installation Instructions

Position the heater on a flat, level, non-flammable, solid surface.

The exhaust gases are very harmful for people and animals when released in a closed

space without ventilation.

Indirect-fired heaters while used in indoor installation, must be connected to an exhaust

pipe to vent the products of combustion outside. To maintain an adequate Oxygen rate, a

minimum of 80 m3/h airflow from outside must be ensured.

Direct-fired heaters are intended for use in outdoor open areas or in indoor well

ventilated areas. For indoor use, provide permanent ventilation openings of at least 25

cm²/kW, equally distributed between floor and high level, with a minimum of 250 cm².

BGO-100A-16-F

Minimum Opening Size

2500 cm²

•Only install the heater in normal upright position.

•Do not place the heater near walls, corners or low ceilings.

•Do not place the heater below a socket outlet.

•Do not place the heater on moving vehicles or where it can tip over.

•Keep the heater away from flammable, combustible, explosive or corrosive materials.

•Keep the heater away from curtains or similar materials that could block the air inlet and

outlet.

•Never block or restrict the air inlet and outlet for any reason.

•Keep the power cable away from heat sources, sharp edges, cutting and moving parts.

•Do not expose directly to the weather or to excessive humidity.

•Do not place the heater in the immediate surroundings of a bath, shower or swimming

pool.

•Follow general and special fire safety regulations in force in all fields of applications. In

any case ensure the following minimum safety clearances from materials or objects in

the surroundings of the heater:

•Side: 1 m

•Air inlet side: 1 m

•Top: 1.5 m

•Hot air outlet side: 3 m

•Floor: 0 m

•Floors and ceilings must be made of fireproof materials in the place where the heater is

operated.

•Do not connect direct-fired heaters to air ducts.

6. Instructions for Use

M1.0.WD340.EN

6.1. Start-up

Fill tank with clean fuel. Only use Diesel or Kerosene.

The fuel gauge on top of the tank allows to check fuel level

Connect the power cord plug to a AC220V-240V 50 Hz earthed electrical supply system.

Earthing ismandatory.

Models WD340:

When complete “start-up” above,the left display window shows “--”, the right display window shows

ambient temperature value.

Push the power switch to “on” position.

The default temperature setting is 20℃, be showed on the left display window.

If the ambient temperature is lower than default temperature, after waiting for 12 seconds per-

ventilation, the heater starts.

If the ambient temperature is higher than default temperature, turn thermostat control knob to desired

temperature, after waiting for 7 seconds pre-ventilation, the heater starts.

ABNORMAL OPERATION: in case of malfunction (flame failure, reduced air flow, bad combustion,

etc.) the heater stops, the LOCK-OUT MODE code will be showed on the display window-see

troubleshooting.

6.2. Manual reset/restart

If the heater is in lock-out mode, check and remove the cause of lock-out before restarting the heater.

To reset, turn the ON/OFF switch to 0 and then (afters 30 sec) again to I. In case of repeated

malfunction, call technical service. Turning the thermostat control knob will NOT reset the heater.

6.3. Shut-down

Move switch to "OFF" (O) position. The post-ventilation phase will cool down the combustion chamber

for 90 seconds. Unplug the unit when not used for a long time.

Never disconnect the heater from mains to stop it while in operation. Always allow the

cooling sequence to be completed, otherwise the residual heat could damage internal

components.

Do not cover the heater. Do not block the air inlet and outlet.

The heater outlet is very hot during operation and after use. Do not touch! Use personal

protecting equipment if needed.

Children should be supervised to ensure that they do not play with the appliance.

The appliance is not intended for use by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge.

Unplug the heater before moving it. Never pull the cable to unplug or move the unit.

Do not leave the heater unattended when in use.

Never use the appliance with wet hands or when either the heater or the power cable is

wet.

If the supply cable is damaged, it must be replaced by the manufacturer, by a service

agent or a similar qualified person.

7. Cleaning, Maintenance and Storage

Regularly wipe the enclosure using a soft sponge or cloth. For very dirty parts, use a sponge wetted

with lukewarm water and a mild detergent, then dry using a clean cloth.

Keep air inlet and fan free from dust and dirt. To clean inner parts, gently blow compressed air through

air inlet.

Regularly inspect the power cable: if worn, cracked or damaged have it replaced by technical service.

M1.0.WD340.EN

Before storing the heater, make sure it is perfectly cool and dry. Cover the unit with a plastic bag, put it

in its packing box and store it in a dry, ventilated place.

Before starting any maintenance task, shut down, unplug and let the heater cool down

for at least 15 minutes.

Do not attempt any electrical repair yourself. If the heater needs service or repair,

contact a qualified technician.

Do not use a faulty unit unless a qualified technician has inspected and repaired it.

When cleaning, make sure that water does not enter the unit.

Do not open the enclosure to clean the inner parts. Do not spray water into the heater.

Never use solvents, gasoline, toluene and similar aggressive chemicals to clean the

heater.

The following checks BY QUALIFIED PERSONNEL ONLY are recommended before every

seasonal use:

Fuel Filters

Clean fuel filters by unscrewing the filter tray (clockwise) Remove the filter cartridge and wash it with

petrol or replace it if necessary. Check seal O-ring and replace it if necessary. Reassemble the tray

(Fig.2). The fuel filter installed on the gear pump should be cleaned or replaced if necessary by

unscrewing cap H (see Fig. 6)

Fig. 2

Extract the burner head（Fig.3）

Fig.3

Whirl disc

Clean the whirl disc (Fig.3) using a brush and then blow compressed air on it. To get good

combustion the air flow openings in the whirl disc should be perfectly clean and free.

Nozzle

Filter tray

M1.0.WD340.EN

Carefully unscrew nozzle from nozzle fitting. Blow compressed air through nozzle orifice to free it from

dirt. Replace nozzle if necessary.

Ignition Electrodes

Clean, adjust and if necessary replace ignition electrode. For electrode gaps see Fig. 4-5 (dimensions

in mm).

Fig.4

Fig.5

Fuel pump pressure adjustment (Fig. 6)

The fuel pressure is factory set and must be checked and adjusted by qualified

technicians only. Tampering with the unit may be dangerous.

Remove pressure gauge cap (P). Connect a pressure gauge on the pressure measuring port on pump.

Start heater and read fuel pressure value. If necessary adjust pressure to the correct value turning the

adjusting screw (P1) clockwise to increase, anticlockwise to decrease the pressure:

Fig.6

Air collar adjustment (Fig. 7)

The air collar position is factory set and must be checked and adjusted by qualified technicians

only. Tampering with the unit may be dangerous.

Pump Pressure (bar)

9.5

10.0

M1.0.WD340.EN

HIGH ALTITUDE ISTALLATION: Due to lower oxygen

rate with reference to high altitude installation on sea

level, it may be necessary to increase air rate by

opening the air collar (Fig. 7), or to reduce the setting

pressure on fuel pump (Fig. 6). This setting adjustment

can be necessary to prevent excessive smoke

emission due to lack of Oxygen.

Fig.7

Electrical

Inspect cables, electrical parts and connections.

8. Wiring Diagram

Wiring diagram

9. Troubleshooting

PROBLEM

CAUSE

REMEDY

Motor does not

start

No power or low voltage

Check power line and voltage

Check fuse and replace if necessary

M1.0.WD340.EN

E1 displayed on

the screen

Faulty or damaged power cord Check and replace if needed

Faulty motor/capacitor Check and if necessary replace

Lock-out of appliance due to previous

overheating

Detect the cause of overheating

Shut the appliance down

Check air inlet and outlet

Wait some minutes and restart the

appliance

E2 displayed on

the screen

The temperature probe is faulted or the

connector for temperature probe is

loosen

Check and replace if the temperature

probe if needed

Check and replace the PCB if needed

Motor runs, but the

heater does not

ignite and locks

out after a short

time

E1 displayed on

the screen

Empty fuel tank, dirty or wrong fuel

Remove wrong or dirty fuel

Fill the tank with clean Diesel or kerosene

Ignition fault, dirty or incorrect

electrods position

Check and clean electrods

Fuel filter clogged

Clean or replace fuel filter

Burner nozzle clogged

Clean nozzle blowing compressed air,

replace if necessary

Fuel viscosity increased at low

temperature

Mix Diesel with 10-20% kerosene

Heater starts but

combustion is not

good

Insufficient airflow into combustion

chamber

Check air inlet, fan, motor and air collar

position, adjust it if necessary.

Wrong fuel pressure

Check fuel pressure, adjust it if needed

Leaks in fuel line

Check and fix fuel leaks

Heater stops

during operation

Ambient

temperature

displayed on the

screen

The room temperature set on room

thermostat has been reached

Normal operation

To start turn the temperature control knob

clockwise on a higher setting

Heater stops

during operation

E1 displayed on

the screen

Flame failure

Check and remove the cause(s) of

malfunction

To reset, turn On/Off switch to 0 and then

to I

Call technical service if the problem

persists

Bad combustion

Reduced airflow

Overheating

LC displayed on

the screen

Failed 3 times for igniting will lock the

PCB and stop working

With electricity on, it will be unlocked afte

r 3 times power switch to ON in 10 secon

ds;

M1.0.WD340.EN

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