NAPCO Networx ArchiTech Leitfaden

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

ArchiTech™by Networx™

FOR MORTISE LOCKS USING SURFACE-MOUNTED NETWORX CONTROL UNITS

MOUNTING AND INSTALLATION INSTRUCTIONS

DESCRIPTION

These instructions detail the hardware installation procedure for the ArchiTech mortise door locks using the Surface-

Mounted Networx Control Units for hollow metal and solid wood doors.

Installation instructions for the Door Contact Sensor, Door Contact Magnet (installed in the door jamb) and the

Oval and Rectangular Proximity Readers are also included.

PARTS OVERVIEW

For reference, the images in Fig. A below display each component (not to scale). In addition to the various screws

included with your mortise lock, please be aware that two types of Proximity Readers are available (either Oval or

Rectangular) but only one type is included with your lock. Furthermore, one of two types of Door Contact

Magnets (installed in door jamb) are included (either 3/8" or 3/4" diameter). We recommend taking the time to

read through these instructions, find and familiarize yourself with each component before you begin your installation.

As detailed in the instructions that follow, the Proximity Reader wires, the Door Contact Sensor wires and the Mortise

Lock Motor Wire are routed through the door and are plugged into the Surface-Mounted Networx Control

Unit. The Mortise Lock Motor Wire can easily be routed within hollow metal doors. For solid wood doors, a

Mortise Drill Jig (part #N95I1DJ) must be used to drill a hole pathway within the solid wood door to route the

Mortise Lock Motor Wire.

REQUIRED TOOLS

In addition to the standard door prep kit tools used to install a mortise lock into a metal or wood door (Phillips and flat

head screwdrivers, etc.), you will need: A small level, and the following drill bit sizes: 5/8", 3/8", 3/4" and 7/64".

IMPORTANT: For installation on UL Listed Wood Fire Doors fill the through hole wire passage with UL Clas-

sified Fire Stop Sealant after connecting all wiring and testing the Lock.

FIG. A: OVERVIEW OF BASIC PARTS (NOT TO SCALE)

OVAL AND RECTANGULAR

PROXIMITY READER COVERS AND

MOUNTING COMPONENTS

MORTISE DRILL JIG

(N95I1DJ)

(SOLID WOOD DOORS ONLY)

DOOR CONTACT

MAGNET

(TWO TYPES)

"SURFACE-MOUNTED" NETWORX

CONTROL UNIT

AND ITS MOUNTING PLATE

DOOR

CONTACT

SENSOR

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

DOOR PREP: INITIAL STEPS

1. INSPECT THE DOOR BEVEL

Inspect the door for a bevel and, if beveled, determine which side is "longer" in width and which side is "shorter" in

width (see "top view" example in Fig. 1). For beveled doors, be sure to use the correct marks printed on the template

for the correct length of the outside door surface (either the "long" or "short" side of the door).

2. PREP DOOR FOR MORTISE LOCK

If not done already, use standard door prep kit tools and the instructions included with the mortise lock to prep the

door and door jamb as required. These include mortising the door edge for the latch plate and mortising the door

jamb for the strike plate.

Do not install the lock hardware yet.

DOOR 3½° bevel

Door Stop

Arc of door swing

Jamb

"Shorter side of

door"

"Longer side of

door"

FIG. 1: EXAMPLE OF BEVELED DOOR (TOP VIEW)

FIG. 2: USE TEMPLATE PROVIDED

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

3. TAPE ON DOOR: "PROXIMITY READER" TEMPLATE (USE WI2102

FOR SOLID WOOD DOORS, OR USE WI2154 FOR FIRE RATED MET-

AL DOORS)

Remember, the Proximity Reader is always located on the outside

("unprotected" side) door surface.

Fold and place the template on the outside door edge (see arrow in Fig. 3

for an example). Align the template with the "HORIZONTAL CENTER

LINE OF LEVER" as shown on the template. Tape the template in place.

IMPORTANT: For installation on UL Listed Wood Fire Doors fill the

through hole wire passage with UL Classified Fire Stop Sealant after con-

necting all wiring and testing the Lock.

4. MARK TEMPLATE "PROXIMITY READER" HOLES

On the outside door surface, mark the two holes for the Proximity Reader mounting screws.

Mark the center of this wire passage hole (used for the Mortise Lock Motor Wire, Proximity Reader and Door Contact

Sensor wires). Do NOT remove the template yet. Note: This hole is a 5/8" Diameter Thru-Hole for wood doors

(template WI2102) and a 1/2"Diameter NON-Thru-Hole for fire rated metal doors (template WI2154).

TIP: Take special notice of this hole, as it is an essential hole for this installation and is referenced several

times throughout these instructions.

FIG. 4. USE THE CORRECT TEMPLATE FOR DOOR TYPE!

(WI2102 SHOWN ABOVE LEFT FOR SOLID WOOD DOORS, OR WI2154 SHOWN ABOVE RIGHT FOR FIRE RATED METAL DOORS)

FIG. 3: EXAMPLE OF OUTSIDE DOOR

EDGE (ARROW)

WOOD DOORS METAL DOORS

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

5. MARK TEMPLATE "DOOR CONTACT SENSOR" HOLE

Mark the 3/4" Door Contact Sensor hole in the center edge of the door (adjust for the door thickness).

Carefully remove the template.

6. MARK "DOOR CONTACT MAGNET" ON JAMB

The Door Contact Magnet must be installed in the door jamb such that when the door is closed, the Door Contact Sen-

sor is located directly opposite the Magnet. Install as follows:

6A.Open the door and temporarily place a piece of tape across the center of the mark made for the Door Contact

Sensor in the previous step. This tape signifies the height (from the floor) of the Door Contact Sensor.

6B.Close the door. Transfer this height to the door jamb with a light pencil mark.

6C.Determine the center location on the jamb directly opposite the Door Contact Sensor when the door is closed.

Open the door and measure the distance from the door edge to the center of the Door Contact Sensor (0.875"

or ⅞"). Transfer this distance to the door jamb, measured from the door stop.

FIG. 6B: CLOSE DOOR AND

TRANSFER HEIGHT TO JAMB

FIG. 6A: TAPE SIGNIFIES

"HEIGHT FROM FLOOR" FIG. 6C: LOCATE MAGNET IN JAMB

CENTERED DIRECTLY OPPOSITE THE

SENSOR WHEN DOOR IS CLOSED

FIG. 5: DOOR CONTACT SENSOR HOLE

ON DOOR EDGE

FIG. 5A: HOLE LOCATION DEPENDS ON

DOOR THICKNESS

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

7. TAPE ON DOOR: "SURFACE-MOUNTED NETWORX CONTROL UNIT"

TEMPLATE (WI2103)

The Surface-Mounted Networx Control Unit (see Fig. A on page 1) is al-

ways mounted on the inside ("protected" side) door surface.

Fold and place the template (WI2103) on the inside door edge. Align the

template with the "HORIZONTAL CENTER LINE OF LEVER" as shown on

the template. Tape the template in place.

8. MARK TEMPLATE "SURFACE-MOUNTED NETWORX CONTROL UNIT" HOLES

On the inside ("protected") door surface, mark the two Control Unit Mounting Plate (Fig. 8) holes using the correct mark-

ings printed on the template (if door is beveled, use correct markings for beveled doors as described in step 1).

The center of the wire passage hole was already marked on the outside surface in step 4; for the inside door surface,

mark the center of this same 5/8" Diameter Hole. This 5/8" Diameter Hole is used for the Mortise Lock Motor Wire,

Proximity Reader and Door Contact Sensor wires. Note: This 5/8" Diameter Hole is a thru-hole for wood doors

and an offset NON-thru-hole for fire rated metal doors (template WI2103).

Carefully remove the template.

FIG. 7: EXAMPLE OF INSIDE

DOOR EDGE (ARROW)

FIG. 8: MARK THE TWO "CONTROL UNIT

MOUNTING PLATE" HOLES (ARROWS)

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

DOOR PREP: DRILL HOLES

IMPORTANT: Remove all burrs from wire holes. Sharp edges can eventually wear away wire insulation.

9. DRILL THE FOLLOWING HOLES IN THE DOOR

9A. Use 7/64" drill bit:

On the outside ("unprotected side")

door surface, drill the two pilot

holes for the Proximity Reader

mounting screws (NOT thru-holes,

drill only into the door surface).

9B. Use 7/64" drill bit:

On the inside ("protected side")

door surface, drill the two pilot

holes for the Control Unit Mounting

Plate mounting screws (NOT

thru-holes). Drill only into the in-

side door surface.

9C. IMPORTANT: This hole is a

5/8" diameter thru-hole for

wood doors (template WI2102)

and a 1/2" diameter offset NON

-thru-hole for fire rated metal

doors (template WI2154).

9D. Use 3/4" drill bit: 3/4" Door Contact

Sensor hole in edge of the door

(for solid wood doors, drill until the

hole intersects with the 5/8" Diameter

Thru-Hole).

FIG. 9A: 7/64" PILOT HOLE ON OUT-

SIDE DOOR SURFACE FOR

PROXIMITY READER

(5/8" DIAMETER

THRU-HOLE,

DRILLED IN

STEP 9C)

"DOOR CONTACT SENSOR" HOLE

(3/4") IN EDGE OF DOOR

FIG. 9D: 3/4" DOOR CONTACT SENSOR HOLE IN EDGE OF THE DOOR

FIG. 9B: 7/64" PILOT HOLE

ON INSIDE DOOR SURFACE

FOR CONTROL UNIT PLATE

FIG. 9C: HOLE SIZE/LOCATION DEPENDS ON DOOR TYPE

WOOD DOORS METAL DOORS

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

10. DRILL "DOOR CONTACT MAGNET" HOLE IN JAMB

10A. Find the Door Contact Magnet. The type provided will be either Type A (3/4" dia.) or Type B (3/8" dia.) as shown

in one of the two images in Fig. 10A below.

10B. Drill into the door jamb as follows:

For Hardwood Jambs:

 For the thicker "Type A" contact (below left image): Drill a 3/4" hole 7/8" deep into the jamb (marked in

step 6).

 For the thinner "Type B" contact (below right image): Drill a 3/8" hole 7/8" deep into the jamb (marked

in step 6).

For Hollow Metal Jambs:

 Use either a 3/4" or 3/8" bit (depending on Door Contact Magnet Type A or Type B) to drill a hole into the sur-

face of the jamb.

10C. Insert the magnetic Door Contact Magnet in the jamb hole; the contact sits almost flush with the jamb when fully

inserted. In some cases, an adhesive may be needed to ensure a secure fit.

FIG. 10A: FIND THE "DOOR CONTACT MAGNET" PROVIDED, EITHER

TYPE A (3/4" DIAMETER) OR TYPE B (3/8" DIAMETER)

Φ31/32" Φ7/16"

Type A (3/4" dia.) Type B (3/8" dia.)

FIG. 10B: DRILL DOOR JAMB HOLE

(EITHER 3/8" OR 3/4" DEPENDING

ON TYPE)

FIG. 10C: DOOR CONTACT MAGNET

INSTALLED IN DOOR JAMB

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

DECISION: HOW TO ROUTE THE MORTISE LOCK MOTOR WIRE?

The Mortise Lock body includes a Mortise Lock Motor Wire plug that must be routed to

and plugged into the Surface-Mounted Networx Control Unit that is mounted on

the inside ("protected side") of the door. HOW this Motor Wire is routed depends on

whether the door is solid or hollow:

Hollow Metal Doors:

 Simply route the Mortise Lock Motor Wire within the hollow metal door. Skip to

step 12.

Solid Wood Doors:

 Use the Mortise Drill Jig (part #N95I1DJ) to drill a pathway for the wire within the

solid wood door (from the Mortise Lock body to the 5/8" Diameter Thru-Hole).

Skip to step 11, below.

11. USING THE MORTISE DRILL JIG

The Mortise Drill Jig (part #N95I1DJ) MUST be used with solid wood doors. For

hollow metal doors, skip to step 12.

PURPOSE OF THE MORTISE DRILL JIG

The Mortise Drill Jig is used to drill a diagonal 1/2" hole through solid wood doors to

provide path for the Mortise Lock Motor Wire to run within the door and to be

plugged into the back of the Surface-Mounted Networx Control Unit.

In the steps that follow, the Jig will be secured to the edge of the door (in the

same location as the mortise lock faceplate). The hole will be drilled within the door,

as shown in profile on the template and also in the Fig. 11 "side view" showing

where this Mortise Drill Jig is positioned and the path of this drilled interior hole.

11A. FASTEN DRILL JIG TO DOOR

The Mortise Drill Jig (part #N95I1DJ) is placed into the edge of the door, into the

same mortised opening that will be used for the Mortise Lock. Proceed as follows:

Insert the Jig into the Mortise Lock opening as shown in Fig. 11A. Secure the Jig

with the screws provided to prevent the Jig from shifting when in use.

Insert supplied 1/2-inch diameter wood drill bit into the Mortise Drill Jig and drill the

hole until the 5/8"Diameter Thru-Hole is reached.

When finished, remove the Jig.

FIG. 11: SIDE VIEW:

DRILL JIG (N95I1DJ)

DRILL HOLE INSIDE DOOR

JIG

5/8" THRU

-HOLE

FIG. 11A: MORTISE

DRILL JIG PLACEMENT

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

12. INSTALL THE "MORTISE LOCK BODY"

Insert the Mortise Lock Body into the door while feeding the Mortise Lock Motor Wire through to the 5/8" Diameter Thru

-Hole for wood doors (a 1/2" Diameter NON-Thru-Hole for fire rated metal doors) and then to the inside

("protected") side of the door. Note: The Mortise Lock Motor Wire plug sleeve color is yellow.

Referencing the lock installation instructions, secure the Mortise Lock with the mounting hardware provided.

13. INSTALL "DOOR CONTACT SENSOR" IN DOOR EDGE

Insert the Door Contact Sensor wires into its 3/4" hole in the door edge and through to the 5/8" Diameter Thru-Hole for

wood doors (a 1/2" Diameter NON-Thru-Hole for fire rated metal doors) and then to the inside ("protected") side

of the door.

Note: The Door Contact Sensor plug wires are whiteand its sleeve color is blue.

FIG. 13: ROUTE TO THE INSIDE

("PROTECTED") SIDE OF THE DOOR

FIG. 12: ROUTE MORTISE

LOCK WIRES THRU TO

THE PROTECTED SIDE

OF THE DOOR

FIG. 13A

DOOR CONTACT

SENSOR

ArchiTech Mortise Lock & Surface-Mounted Networx Control Unit Mounting and Installation Instructions

PROXIMITY READER INSTALLATION

Find the reader type provided, either rectangular or oval. If you have a Rectangular Proximity Reader, go to step 15. If

you have an Oval Proximity Reader, go to step 14 below.

14. OVAL PROXIMITY READER INSTALLATION

If you have a "Rectangular" Proximity Reader, go to step 15.

Note that the Oval Mounting Plate is symmetrical, and therefore has no "top" or "bottom".

14A. INSTALL THE "OVAL RUBBER GASKET" AND THE

"OVAL MOUNTING PLATE"

See Fig. 14A. Place the Oval Rubber Gasket (with its

attached Oval Mounting Plate) against the door sur-

face, over the wire passage hole that was drilled into

the door in step 9C.

Secure (snug-tight only, do not over-tighten) using the

two Phillips Pan Head screws appropriate for the door

type as follows:

 For Metal Doors: #6-32

x 1/2" long Type F thread

cutting Phillips head (part

#SC212);

 For Wood Doors: #6 x

1/2" long Type A Phillips

head (part #SC265)

Again, do NOT over-tighten these screws; over-

tightening will cause undesired deformation of the Rub-

ber Gasket.

FIG. C: OVAL PROXIMITY READER

(GO TO STEP 14 BELOW) FIG. D: RECTANGULAR PROXIMITY READER

(GO TO STEP 15)

Option 1 Option 2

DO NOT USE POWER DRILLS

OR POWER SCREWDRIVERS

WHEN INSTALLING THE

PROXIMITY READER !

FIG. 14A: "OVAL MOUNTING PLATE" (WITH LEFT

AND RIGHT "TABS") AND THE ATTACHED

"OVAL RUBBER GASKET"

Oval Mounting Plate

Oval Rubber

Gasket

Left Tab

Right Tab

OVAL

Thru-Hole

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