Neopost HF90 Handbuch

PF-90 / PF-80

FOLDER

OPERATOR GUIDE

Rev. 6/10

Limitations of this Document

The information presented herein is subject to change. Neopost USA Inc. ASSUMES NO LIABILITY WHATSOEVER FOR ANY

LOSSES OR DAMAGES RESULTING FROM USE OF THIS INFORMATION

SUBJECT PAGE

DESCRIPTION 1

SPECIFICATION 1

UNPACKING & SETUP 2

CONTROL PANEL 4

OPERATION 5

INTERFACE MENU 7

BATCH COUNTING 8

PF-80 CUSTOM FOLD SETUP 10

PF-90 CUSTOM FOLD SETUP 11

OPERATOR SETTINGS 14 - 17

Language 14

Standard Fold override 15

Stacker Override ( PF-90 only ) 16

Test Sheet Setting 17

Default Settings 17

MULTI-SHEET FEEDING 18

CROSS FOLDING 19

PF-80 STACKER WHEEL POSITIONING CHART 19

THICK PAPER / HIGH SPEED MODE 20

REMOVING INFEED TIRES 20

OPERATOR MAINTENANCE 21

TROUBLE SHOOTING 22

TABLE OF CONTENTS

DESCRIPTION

The PF-90 / PF-80 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold tables

are automatically adjusted for standard folds and custom folds. Documents that are 8 ½” x 11”/14” and 11” x 17” (A5,

A4, A3, B4, B5 & B6) are detected by sensors on the in-feed tray. Batch counting, self-centering side guides, and the

capability to cross-fold are added features. There are six pre-programmed standard folds and up to 35 custom folds

available. The folder will automatically stop after the last document has been folded.

SPECIFICATIONS

Speed: Standard Mode: Up to 16,450/hour, depending on fold type

Thick Stock Mode: Up to 20,100/hour, depending on fold type

Hopper Capacity: Up to 500 sheets of 20# paper (75gsm)

Paper size: Min: 3.5” X 5” (88.9 W x 127 L mm)

Max: 12.25” X 18” (311 W x 457 L mm)

Pre programmed fold types: Letter , Zig-Zag , Single , Gate , Fold Out ,

Double Parallel

Pre-Set Paper Sizes: 11”, 14”, 17”, A5, A4, A3, B6, B5, B4

Languages: English, Spanish, French, German, Italian & Dutch

Dimensions Closed: 33” L x 20” W x 19” H (84 L x 51 W x 48 H cm)

Fully Extended: 60” L x 20” W x 19” H (152 L x 51 W x 48 H cm)

Weight: 74 lbs (34 kg)

Power: 120V - 240V AC, 50/60 Hz, 2.5 amps.

Safety Certications: UL & CE Applied For

Upper Fold Table

Telescoping

Outfeed Stacker

Self Centering Paper

Side Guides

Infeed Tray

Extension

Infeed Tray

Lever

Lower Fold Table

Non Operator Side

Operator Side

Multi-Sheet Feeder

(Option for PF-80)

Stacker Wheels

Top Cover

Control Panel

Fig. 1b Locating Pins

Lower Fold Table Pins

Fig. 1a Locating Pins

Upper Fold Table Pins

UNPACKING & SETUP

1. Check package for shipping damage. If there is shipping damage, do not discard the box.

2. Remove the machine and packed components from the box. The fold tables, telescoping stacker, Multi Sheet

Feeder (standard feature PF-90, option for PF-80), power cord and cross-fold guide are wrapped separately in the

box.

NOTE: Two people must lift the machine from the box.

3. Place the folder on a solid stand.

Install upper and lower fold tables, telescoping conveyor

multi-sheet feeder and power cord

1. Be sure the tables are set rmly on the locating pins

(Fig 1a & 1b). Slide each fold table in until it meets the

rst locating pin then push down to set in place.

2. Lock the fold table into position (PF-90 Only) (Fig. 2)

3. Repeat the same steps for the lower fold table.

Fold Table Lock

Fig. 2

Upper Fold Table Receptacle Location

Lower Fold Table Receptacle Location

Plug in Receptacle

Fig. 3b

Fig. 3a

4. Plug the fold table cables in to the receptacles on the

side frame (Fig. 3a & 3b).

5. Insert the telescoping extension tray into the end of the

outfeed conveyor (Fig. 4).

6. Insert the Multi-Sheet Feeder into the four slots located

on the top cover (Fig 5).

7. Make sure the power switch is in the “OFF” position.

Plug the power cord into the power inlet and the wall

outlet.

Fig. 4

Fig. 5

4 Slots

Telescoping extension tray

CONTROL PANEL

No.NAME FUNCTION

1 Standard Fold Button Select the desired pre-programmed fold.

2 LED Interface Displays current settings and used for setup and programming.

3 Start Button Press to start the folder.

4 Stop Button Press to stop the folder.

5 Clear/Reset Button Clears operation and returns to main screen. NOTE: this button can be pressed at any

time to return to the main screen. Resets the counter and clears fault indications.

6 Test Button “1x” Test fold documents.

7 Enter Arrow Used to save settings or advance to the next screen.

8 Up and Down Arrows Used to scroll up and down through settings or change settings.

9 Speed Control Buttons Increase or decrease speed

10 Custom Fold Buttons Select and program a custom fold (see page 5).

987 56

OPERATION

1. Place power switch in the ON / “O” position.

2. Extend the catch tray as required.

3. PF-80 ONLY: Move the stacker wheels to the proper

position for the paper size (Fig. 6) (Refer to chart on

page 8). Stacker wheels will automatically adjust on

the PF-90.

4. Set the self-centring paper side guides for the width of

the paper and lock in position using thumbscrews.

5. Adjust in-feed tray tension lever (Fig 7) for different

paper weights. Move the lever up towards the “-”

symbol for lighter paper and down toward the “+”

symbol for heavier paper. The middle position is for

standard paper weights.

6. Raise the in-feed tray lever to lower the in-feed tray.

7. Neatly stack paper on the in-feed tray.

8. Lower the in-feed tray lever to raise the in-feed tray.

Fig. 6

Tension Lever

Fig.7

Self centering side guides

Fig.7

Stacker Wheels

Stacker Wheel Positions A, B & C

Fig. 10

Skew Adjuster

9. Select the type of fold desired by pressing the fold

selection button (Fig 8).

10. Press the “1x” button on the control panel to test and

check the folds (Fig 9).

NOTE: When the “1x” or “ ” button is pressed, the

fold tables return to the “home” position then reposition

to the programmed setting.

11. If the fold is skewed, remove paper, lower the infeed

tray extension and turn the skew adjustment knob left

or right to make corrections (Fig 10).

12. When satised with the test folds, press the “ ” button

to start the folder. Press the “ ” button to stop.

13. Press the “-” or “+” buttons to adjust machine speed to

desired level.

Fig. 8 Fold selection button

Fig. 9 Test Button

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