New Buck Corporation LITTLE JOHN Bedienungsanleitung

FEATURES

PREPARATIONS INSTALLATION

OPERATION MAINTENANCE SAFETY

NOTICE:

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.

FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT

THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL BUILDING

DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, AND

INSURANCE COMPANY etc.) CONSULT BEFORE INSTALLATION TO

DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS

FOR FUTURE USE.

TESTED TO UL1482 AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION

200 ETHAN ALLEN DRIVE, PO BOX 69

SPRUCE PINE, N.C. 28777 REVISED January 2013

LITTLE JOHN

EPA EXEMPT PER METHOD 28

www.BuckStove.com

TABLE OF CONTENTS

Installation Instructions….…….…………...………………………………………….…………2

Important Instructions..………..……………………………………………….……………...3-5

Possible Tools……………………………………………………………………………………5

Floor Protection..………………………………………………………………………..……….6

Preparing The Stove For Installation..……………..…………………………………………….7

Preparing The Room Heater location…………………………………………………………….8

How To Locate Chimney Exit, and Installation…………………………………………………9

SECTION’S:

A. Residential Installation

Vertical Exit Using 6”Single Wall Pipe /Listed 2100° UL 103 HT chimney

without close clearance shields…………………………………..………………..…...….10

B. Residential Installation

Vertical Exit Using 6”Single Wall Pipe/Listed 2100° UL 103 HT chimney

with close clearance shields……….…………………...………………………..………....11

C. Residential Installation

Vertical Exit Using DVL Close Clearance Pipe Listed 2100° UL 103 HT chimney

with close clearance shields………………………………...………..………..…………..12

D. Residential Installation ALCOVE

Vertical Exit Using DVL Close Clearance Pipe Listed 2100° UL 103 HT chimney

with close clearance shields…………………..…………...…………………..…………...13

E. Connection of Chimney Connector to Masonry Chimney Through A Combustible Wall

Using ( SECTION’S - F. OR G. )…………………………….………………………....14

F. Residential Installation

Vertical Wall Exit Using 6”Single Wall Pipe and Elbow/Listed 2100° UL 103 HT Chimney

and T-BOX assembly without close clearance shields………………....………………...17

G. Residential Installation

Vertical Wall Exit Using 6”Single Wall Pipe and Elbow/Listed 2100° UL 103 HT Chimney

and T-BOX assembly with close clearance shields………....…………………….……...18

H. Residential Installation

Vertical Wall Exit Using DVL Close Clearance Pipe and Elbow /Listed 2100° UL 103 HT

Chimney and T-BOX assembly with close cleaarance shields………..………………...…19

Installation of (Optional) Close Clearance Shields……………………………………………..20

Installation of (Optional) Fan Blower Assembly……………………...………………………..21

Final Check……………………………………………………………………………………..22

Operation…………………………………………...…………………………………………...23

Inspection and Maintenance…………………………………………………………………….24

Troubleshooting……………………………………………………………………………..25-26

LIMITED WARRANTY……………………..………………………………………...………27

Page 2

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

READ THESE RULES,

AND THE INSTRUCTIONS CAREFULLY

WARNING

 THIS UNIT GENERATES A LOT OF HEAT, SO TREAT THE UNIT WITH CARE.

“HOT WHILE IN OPERATION!”

 “KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.”

 “CONTACT MAY CAUSE SKIN BURNS.”

 “DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.”

 “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.”

 “DO NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM.”

“READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USIE YOUR NEW

ROOM HEATER. IF THIS ROOM HEATER IS NOT PROPERLY INSTALLED, A

HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE

INSTALLATION INSTRUCTIONS. THE FAILURE TO FOLLOW INSTRUCTIONS

MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.

 “SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.”

 This wood stove has been

tested

and

Listed

by ITS,

Warnock Hersey

to UL Standards 1482.

 Install and operate your units according to instructions provided in this manual. Local

building codes may apply; therefore, contact your local building inspector or fire marshal,

and insurance company for necessary installation requirements and permits which may go

beyond these instructions. The authority having jurisdiction should be consulted before

installation to determine the need to obtain a permit.

 DO NOT INSTALL HEATER IN MOBILE HOME OR TRAILER.

 NOTE: When burning any unit or appliance that combust fuel for heat, such as coal,

oil, wood or natural and (L.P.) liquid petroleum gas. We highly recommend the use of

smoke and carbon monoxide detectors in your home.



CAUTION

DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE

INTENDED FOR A GAS APPLIANCE.

Page 3

NOTE:

 YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE

THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE

YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED.

 “DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER

APPLIANCE.”

 The chimney size should not be less than or more than three times grater than the

cross-sectional area of the flue collar.”

 For peak performance, we suggest the use of hard seasoned natural wood, loading

wood length way from front to rear.

 NOTE: Soft woods such as pine, create more creosote, clogging of chimney, and produce a less

efficient burn performance.

 You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated

or painted wood or any type of coal.

 A factory-built prefabricated chimney may be used for your unit when installed in

compliance with the manufacturer's specification and uniform building code.

 These units may also be used with optional room air blower. To order the optional motor

assemblies you must specify the stove model number and give one of the following part

number:

*Motor Assembly— MALJ715



For operation and use of these electrical assemblies, see instructions provided with the

motor assembly kits.

 Observe closely the clearance to combustible.

YOUR STOVE DOSE NOT CREATE THE DRAFT. THE CHIMNEY DOSE.

Page 4

NOTE:

THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED

HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR

THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN

ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS

NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES

WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT

WILL ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING

FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE

DAMAGED.

The connector and or chimney should be inspected at least twice a month during the heating

season to determine if a creosote buildup has occurred.

CAUTION

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE,

CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN

UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM

THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF

VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE

WITH THE SAFETY OF YOUR HOME AND FAMILY.

 ALL PERSONS, ESPECIALLY CHILDREN, SHOULD BE ALERTED TO

HAZARDS FROM HIGH SURFACE TEMPERATURES AND KEPT AWAY

WHILE IN OPERATION. SMALL CHILDREN SHOULD NOT BE LEFT

UNSUPERVISED WHEN IN THE ROOM WITH THE HEATER.

 TO PREVENT INJURY, DO NOT ALLOW ANYONE TO USE THIS HEATER

WHO IS UNFAMILIAR WITH THE CORRECT OPERATION OF THE HEATER.

 IF THE WALL IS ONLY FACED WITH BRICK OR STONE, CONSIDER IT A

COMBUSTIBLE WALL.

Page 5

 DISPOSAL OF ASHES—PLACE ASHES IN A METAL CONTAINER WITH A

TIGHT LID. KEEP THE CLOSED CONTAINER ON A NONCOMBUSTIBLE

MATERIALS. KEEP THE ASHES IN THE CLOSED CONTAINER UNTIL ALL

CINDERS HAVE THOROUGHLY COOLED. THE ASHES MY BE BURIED IN

THE GROUND OR PICKED UP BY A REFUSE COLLECTOR.

 DO NOT CONNECT A WOOD BURNING HEATER TO A TYPE B GAS VENT.

THIS IS NOT SAFE AND IS PROHIBITED BY THE NATIONAL FIRE

PROTECTION ASSOCIATION CODE. THIS HEATER REQUIRES APPROVED

MASONRY OR UL LISTED RESIDENTIAL TYPE AND BUILDING HEATING

APPLIANCE CHIMNEY. USE A 6” DIAMETER CHIMNEY, OR LARGER, THAT

IS HIGH ENOUGH TO GIVE A GOOD DRAFT.

 BE SURE THAT YOUR CHIMNEY IS SAFELY CONSTRUCTED AND IN GOOD

REPAIR. HAVE THE CHIMNEY INSPECTED BY THE FIRE DEPARTMENT OR

QUALIFIED INSPECTOR. YOUR INSURANCE COMPANY MY BE ABLE TO

RECOMMEND A QUALIFIED INSPECTOR.

 ALWAYS CONNECT THIS HEATER TO A CHIMNEY AND VENT TO THE

OUTSIDE. NEVER VENT TO ANOTHER ROOM OR INSIDE A BUILDING.

 FOR FURTHER INFORMATION ON USING YOUR HEATER SAFELY. OBTAIN

A COPY OF THE NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

PUBLICATION “NFPA No. HS-10-1978. THE ADDRESS OF THE NFPA IS

BATTERY MARCH PARK, MA 02269

 DO NOT USE FIRE GRATE OR ELEVATE FIRE.

POSSIBLE TOOLS NEED FOR INSTALLATION

 Pencil

 Tap measure

 Tin Snips

 Drill

 Screw Driver

 Gloves

 Safety Glasses

 7/32” Drill Bit and Set

 Socket / Ratchet Set

Page 6

Floor Protection:

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

When installing freestanding heater ,a floor protector must be used. Must have minimum R-

value of 2.4 .

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed

in the appliance manual is to follow this procedure:

1. Convert specification to R-value:

R-value is given—no conversion is needed.

K– factor is given with a required thickness (T) in inches: R = 1/K x T

C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.

Use the formula in step (1) to convert values not expressed as “R”

For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protect

tor, the alternate is acceptable.

Example:

The specified floor protector should be 3/4” thick material with a K-factor of 0.84.

The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a

K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance = C = Btu = W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K = (Btu)(inch) = W = (Btu)

(hr)(ft²)(°f) (m)(°K) (hr)(tf)(°F)

Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)

Btu W

Install in accordance with 24 CFR, Part 3280 (HUD).

Page 7

RESIDENTIAL FREESTANDING INSTALLATION

Select an installation location that will give the best airflow

from the heater to the remainder of the home.

PREPARING THE STOVE FOR INSTALLATION

1. Remove any items from within the firebox. Spread a dropcloth on the floor behind the

heater. Next, tilt the heater so that the back is on the drop cloth.

2. Then obtain leg and floor shield assembly.

3. Attach, and tighten the leg and floor shield assembly to bottom of unit with (4) four bolts and

washers supplied with the leg kit. (See Figure 1.)

4. Reposition the heater to the upright position, and check to see if all fire bricks are in place.

Also check the upper heat shield, to see it is properly positioned.

Chimney

This model is designed for connection to any listed 2100º UL103 HT chimneys and parts.

Follow chimney manufacturer's instructions carefully.

This room heater must be converted to (1) a chimney complying with the requirements for

Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and

Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.

Figure 1

LEG AND FLOOR

SHIELD ASSEMBLY

BOTTOM OF HEATER

Page 8

PREPARING THE ROOM HEATER LOCATION

1. Select an installation location that will give the best airflow from the heater to the remainder

of the home.

2. Place the protective floor pad in position.

3. Place the unit on the pad making sure the minimum clearance specifications are met.

4. If connecting to an existing masonry flue, first ensure that the flue conforms to the NFPA-

211 Code and/or consult your local code for proper procedures.

NOTE: This model is designed for connection to: any Listed 2100° UL 103 HT. TYPE

chimney also any Listed UL DVL Close Clearance Pipe or Single wall minimum 24 ga. Blued

or Black Pipe. Follow pipe manufacturer’s instructions carefully.

CHIMNEY

This room heater must be converted to (1) a chimney complying with the requirements for Type

HT chimneys in the Standard for Chimneys, Factory-Built, Residential, Type and Building

Heating Appliance, UL 103, or (2) a code approved masonry chimney with flue liner.

CAUTION: Certain installation types require the use of certain chimney types.

Please follow these instructions exactly.

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