Nidec Control Techniques HVAC Drive H300 HMI... Bedienungsanleitung

HMI Bypass

Controller

HVAC Drive H300

Installation and

Commissioning Guide

Part Number: PSD-H300HMIBP-ICG

Issue: 2.0

2 HMI Bypass Controller Installation and Commissioning Guide

Contents

Section 1 - Introduction ........................................................................................5

Section 2 - Installation Instructions .....................................................................6

2.1 Receiving ......................................................................................................6

2.2 Nameplate Information ................................................................................6

2.2.1 Labels ...................................................................................................6

2.2.1.1 HMI Bypass Package Label............................................................6

2.2.1.2 Typical Standard VFD Rating Label ...............................................7

2.3 Part Number Identication ............................................................................8

2.4 Mounting & Clearances .................................................................................9

2.5 Wiring and Precautions ..............................................................................10

2.5.1 General ..............................................................................................10

2.5.2 Input Wiring .......................................................................................10

2.5.3 Output Wiring ....................................................................................11

2.5.4 Control Circuit Wiring .........................................................................12

2.5.4.1 Analog Input ..............................................................................12

2.5.4.2 Digital Inputs .............................................................................12

2.5.4.3 Relay Outputs ............................................................................12

2.5.4.4 Digital Output............................................................................13

2.5.4.5 Additional HVAC H300 VFD Connections....................................13

2.5.4.6 Additional SI-I/O Connections ....................................................13

2.5.5 Grounding .........................................................................................14

2.5.6 Customer Connection Terminals.........................................................14

2.5.6.1 Emergency Bypass Operation.....................................................14

2.5.7 Customer Connection Diagram ..........................................................15

2.5.8 HVAC Drive H300 HMI Bypass Schematic ............................................16

2.6 Inspection ..................................................................................................18

Section 3 – Overview of the HMI bypass ..........................................................18

3.1 HMI Bypass Touchscreen Functions .............................................................18

3.1.1 Splash Screen......................................................................................18

3.1.2 Main Control Screen ...........................................................................19

3.1.3 Drive Status and System Diagnostics...................................................20

3.1.3.1 General Status............................................................................20

3.1.3.2 Additional Drive Status ....................................................................21

3.1.3.3 Trip Log............................................................................................21

3.1.3.4 Graphical Trend Viewer ..............................................................22

3.1.3.5 I/O Status ...................................................................................23

3.2 System Settings...........................................................................................23

3.2.1 Motor Map..........................................................................................24

3.2.3 Advanced VFD Settings.......................................................................26

3.2.4 Skip Frequencies.................................................................................27

3.2.5 Motor Ramp/Limits.............................................................................27

3.2.6 I/O Settings.........................................................................................28

HMI Bypass Controller Installation and Commissioning Guide 3

3.2.7 Auto-Reset Setup................................................................................28

3.2.8 Remote Control ..................................................................................29

3.2.10 Modbus RTU Conguration...............................................................30

3.2.10.1 Serial Data Format....................................................................31

3.2.11 Alarm Response................................................................................31

3.2.12 Alarm Response - Fireman’s Override................................................32

3.2.13 Advanced I/O Settings ......................................................................32

3.2.14 PID Setup..........................................................................................33

3.2.14.1 PID Setup - Sleep/Wake Function..............................................33

3.2.15 Miscellaneous ...................................................................................34

3.3 Touchscreen HMI Settings ...........................................................................34

3.3.1 Setting the Date and Time ..................................................................35

3.4 Touchscreen LCD HMI Software Update Procedure......................................36

Section 4 – Startup...............................................................................................37

4.1 Setup Wizard Process ..................................................................................38

4.2 Setup Wizard - Step-by-Step Instructions ....................................................38

4.3 Checking Motor Rotation ............................................................................42

4.3.1 Check #1: Rotation on VFD power .....................................................42

4.3.2 Check #2: Rotation on Bypass power ..................................................42

4.4 Normal Operation .......................................................................................43

4.4.1 Current System Status ........................................................................43

4.4.2 Starting Operation .............................................................................44

4.4.3 Ending Operation ...............................................................................44

Section 5 - Troubleshooting ................................................................................45

Section 6 - Additional Information ....................................................................47

6.1 Specications - HVAC Drive H300 HMI Bypass .............................................47

6.1.1 Approvals ...........................................................................................47

6.1.2 Design ................................................................................................47

6.1.3 Operating Conditions .........................................................................47

6.1.4 Options ..............................................................................................48

6.2 Maintenance & Inspection ...........................................................................48

6.3 VFD Parameter Access.................................................................................49

6.4 VFD Replacement........................................................................................49

6.5 HVAC Drive H300 HMI Bypass Parameter Defaults.......................................50

4 HMI Bypass Controller Installation and Commissioning Guide

Safety and Precautions

1. Read this manual in its entirety before installing or operating the HMI

bypass package. This manual applies to HMI bypass packages with the

Nidec Control Techniques HVAC Drive H300 variable frequency drive.

2. Do not connect or disconnect wiring, or perform signal checks while the

power supply is turned ON.

3. The internal capacitor of the installed drive may be charged even after the

power supply has been turned OFF. To prevent electrical shock, disconnect

all power before servicing the HMI bypass. Wait at least 10 minutes

after the power supply has been disconnected and all LEDs have been

extinguished.

4. Do not perform a voltage withstand test on the HMI bypass or the

installed drive. This electronic equipment uses semiconductors and is

vulnerable to high voltage. Severe damage to the equipment may occur.

5. The HMI bypass is suitable for use on a circuit capable of delivering not

more than 100,000 RMS symmetrical Amperes, 240 volts maximum (230

Volt class units), 480 Volts maximum (460 Volt Class units), 600 Volts

maximum (575 Volt Class units).

6. Static sensitive printed circuit boards are installed in the HMI bypass

package. Damage may occur due to Electrostatic Discharge (ESD). DO NOT

handle any components without following proper ESD precautions.

Failure to observe these and other precautions highlighted in this manual

will expose the user to high voltages, resulting in equipment damage, serious

injury or death.

The information contained within this document is proprietary to Nidec

Control Techniques and may not be copied, reproduced or transmitted

to other parties without the expressed written consent of Nidec Control

Techniques.

No patent liability is assumed with respect to the use of information

contained herein. Moreover, because Nidec Control Techniques is constantly

improving its high quality products, the information contained in the manual

is subject to change without notice. Every precaution has been taken in

the preparation of the manual. Nevertheless, the manufacturer assumes no

responsibility for errors or omissions. Neither is liability assumed for damages

resulting from the use of the information contained in this publication.

WARNING

HMI Bypass Controller Installation and Commissioning Guide 5

Section 1 - Introduction

Thank you for purchasing your Nidec Control Techniques HMI bypass

package. This manual provides information concerning the installation,

wiring and general startup procedures for the HVAC Drive H300 line of HMI

bypass packages. The HMI bypass is a complete integrated HVAC control

system which employs the latest Variable Frequency Drive (VFD) technology

and incorporates a dedicated micro-processor based controller for HVAC

applications. The HMI bypass package uses a dedicated LCD touchscreen

Human Machine Interface (HMI) that clearly shows the system operating

status. The HMI bypass is designed for ease of installation and startup.

Please follow this instruction manual’s guidelines for proper installation and

programming of your HMI bypass package.

HVAC Drive H300

LCD touchscreen HMI bypass

Lower enclosure

Disconnect handle

(padlockable)

6 HMI Bypass Controller Installation and Commissioning Guide

Section 2 - Installation Instructions

2.1 Receiving

After unpacking the HMI bypass package:

3Verify that the part numbers on the package match the numbers on your

purchase order, packing slip or tagging information.

3Check the unit for physical damage which may have occurred during

shipping. If any part of the package is missing or damaged, notify the

carrier and your Nidec Control Techniques representative immediately.

3Verify that all internal hardware (i.e. components, screws, etc.) is properly

seated and fastened securely.

2.2 Nameplate Information

The HMI bypass package has two nameplates for identiﬁcation. The main

label is located on the inside of the enclosure. This nameplate provides

information on the entire package. The second nameplate is located on

the VFD. This nameplate contains information related to the VFD only. The

nameplate information should be recorded and kept in a safe location. This

information is required for any service or repair.

2.2.1 Labels

2.2.1.1 HMI Bypass Package Label

HMI Bypass Controller Installation and Commissioning Guide 7

2.2.1.2 Typical Standard VFD Rating Label

* This label is only applicable to VFD size 7 and above.

Refer to the following page Section 2.3 Part Number Identiﬁcation for further

information relating to the labels.

8 HMI Bypass Controller Installation and Commissioning Guide

2.3 Part Number Identiﬁcation

www.hvacr-drives.com Page 21

Order from Eden Prairie, MN:

[email protected]

P: 952-995-8111, F: 952-995-8129 PLH 2018 v1.0

Order Code Configurator

HVAC/R Packaged Drives

BASE ORDER CODE POWER & DOOR OPERATOR OPTIONS CONTROL OPTIONS

P X XXXX N X X X -X 0 X X X X X 0 -XXXX0XXXXX

1 2 3 - 6 7 8 910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

[Order Code

digit number]

Packaged HVAC/R Drives from 1 to 600 hp

[27] Basin Heater**

0 = None

1 = 1 kW

2 = 2 kW

3 = 3 kW

4 = 4 kW

5 = 5 kW

6 = 6 kW

7 = 7 kW

8 = 8 kW

9 = 9 kW

A = 10 kW

B = 11 kW

C = 12 kW

D = 13 kW

E = 14 kW

F = 15 kW

G = 16 kW

H = 17 kW

I = 18 kW

J = 19 kW

K = 20 kW

[28] Spray Pump***

0 = None

1 = 1 HP

2 = 2 HP

3 = 3 HP

5 = 5 HP

7 = 7 HP

A = 10 HP

B = 15 HP

[29] De-icer / Sun Shield***

0 = None

1 = De-icer

2 = Sun Shield

3 = De-icer & Sun Shield

[30] Siemens FLN

0 = None

1 = Yes

[12] Bypass Options

0 = No Bypass

1 = Electronic 3-Contactor Bypass

2 = Manual Bypass

3 = HMI 2-Contactor Bypass

with VFD Service Swtich

4 = HMI 2-Contactor Bypass

6 = Soft Starter 3-Contactor Bypass

[14] Door-Mounted Keypad/HMI

0 = None

C = LCD Keypad

E = LED Keypad

H = Door-mounted Touchscreen HMI

E = LED Keypad

Unidrive M200 includes LED keypad as standard.

Afnity BA includes LCD keypad as standard.

[15] Input Filtering

0 = None

1 = Input Reactor 3%

2 = Input Reactor 5%

3 = RFI Filter

4 = Input Reactor 3% + RFI Filter

5 = Input Reactor 5% + RFI Filter

6 = Matrix AP Filter

Enclosure size considerations. Addition of one or

multiple ltering options may change the size

and/or style of the enclosure.

Matrix lter - consult factory.

[16] Output Filtering

0 = None

1 = Output Reactor 3%

2 = dV/dt Filter

3 = Sine Filter

4 = Output Reactor 1.5%

[17] Multiple Motors

0 = None Drive Protected

2 = Two Manual Motor Protectors (MMP)

3 = Three Manual Motor Protectors

4 = Four Manual Motor Protectors

5 = Five Manual Motor Protectors

6 = Six Manual Motor Protectors

Cumulative amp ratings of motors must not

exceed the drive rating. Each motor must have its

own overload protection. Multiple Manual Motor

Protectors are of equal size.

[18] Space Heater**

0 = None

2 = 200 W

4 = 400 W

Larger heaters can be chosen for extremely cold

ambient temperatures.

[21] - [23] Option Modules

0 = None

A = SM-APPS-LITE-V2

C = SM-BIPOLAR

D = SM-CANOPEN

E = SM-DEVICENET

H = SM-ETHERCAT

I = SM-ETHERNET

K = SM-I/O-120V

L = SM-I/O-24V

M = SM-I/O-32

N = SM-I/O-LITE

P = SM-I/O-PLUS

Q = SM-I/O-TIMER

R = SM-INTERBUS

S = SM-LON

T = SM-PROFIBUS-DP

V = SM-REGISTER

W = SI-I/O*

Y = AI-485-ADAPTOR*

Z = KI-485-ADAPTOR*

1 = SI-PROFIBUS*

2 = SI-ETHERNET*

3 = SI-DEVICENET*

4 = SI-CANOPEN*

5 = SI-PROFINET-V2*

6 = SI-ETHERCAT*

Unidrive M200 has 1 option

module slot only, Afnity has 2

option module slots, HVAC Drive

H300 has 3 option slots

[24] Phase Loss Monitor

0 = None

1 = Yes

[26] Temperature Controller***

0 = None

1 = Thermocouple

2 = RTD

[1] Package Types

G = Pre-Engineered, New Generation

P = Pre-Engineered

S = Seismic*

C = Custom*

*Contact Factory

[2] Voltage Ratings

8 = 208 Vac

2 = 230 Vac

4 = 460 Vac

5 = 575 Vac

[3] - [6] Horsepower Ratings

0001 = 1 HP 0060 = 60 HP

01P5 = 1.5 HP 0075 = 75 HP

0002 = 2 HP 0100 = 100 HP

0003 = 3 HP 0125 = 125 HP

0005 = 5 HP 0150 = 150 HP

0007 = 7.5 HP 0200 = 200 HP

0010 = 10 HP 0250 = 250 HP

0015 = 15 HP 0300 = 300 HP

0020 = 20 HP 0350 = 350 HP

0025 = 25 HP 0400 = 400 HP

0030 = 30 HP 0450 = 450 HP

0040 = 40 HP 0500 = 500 HP

0050 = 50 HP 0600 = 600 HP

[7] Duty Ratings

N = Normal Duty

[8] Enclosure Styles

1 = NEMA 1

2 = NEMA 12

3 = NEMA 3R

4 = NEMA 4X

B = NEMA 1 (Bypass Only)

F = NEMA 1 (Disconnect with Fusing)

[9] Input Power Connections

1 = Circuit Breaker (25 kAIC)

2 = Disconnect Switch with Fusing

3 = Circuit Breaker (65 kAIC)

4 = Circuit Breaker (100 kAIC)

5 = Fused Disconnect (100 kAIC)

Input fuses for drives are included as

standard for all input power options

[10] Products

A = Afnity Active Front End

B = Afnity Drive

2 = Unidrive M200

3 = HVAC Drive H300

X = HVAC Drive H300 AFE

*SI options used with Unidrive M200 & HVAC Drive H300

**Available with NEMA 3R enclosure only

***Selection of options 26-29 require a cooling tower NEMA 3R enclosure.

NOTE:

For options not included in the Order Code Congurator, please consult

factory for a custom quote.

HMI Bypass Controller Installation and Commissioning Guide 9

2.4 Mounting & Clearances

Install the HMI bypass package on a vertical surface and allow the following

minimum clearances for normal heat dissipation.

WARNING

Potentially hazardous voltage

canexistwithin this device. Only fully trained, qualied personnel should

servicethisequipment.

Pressingthestop button will not remove power from this equipment.

Neverservicethis equipment without rst being sure all power is safely

removed.Hazardousvoltage levels may exist forup to 5 minutes after

powerisdisconnected!

WARNING

Potentially hazardous voltage

canexistwithin this device. Only fully trained, qualied personnel should

servicethisequipment.

Pressingthestop button will not remove power from this equipment.

Neverservicethis equipment without rst being sure all power is safely

removed.Hazardousvoltage levels may exist for up to 5 minutes afte r

powerisdisconnected!

12 in

6 in 12 in 6 in

TOP SIDE-TO-SIDE

Air Flow

Notes:

• Ambient operating temperature; 32 °F to 104 °F (0 °C to 40 °C)

• Install the unit in a dry environment free from oil mist and dust

• Install the unit in a location free from radioactive materials, combustible

materials, harmful gases or liquids

• Do not install the unit in a location susceptible to excessive vibrations

• Do not install in direct sunlight

• During installation, protect the unit from foreign particles such as metal

shavings produced by drilling

• Failure to follow these notes could void the warranty

10 HMI Bypass Controller Installation and Commissioning Guide

2.5 Wiring and Precautions

2.5.1 General

1. DO NOT connect or disconnect wiring or perform signal checks while the

power supply is turned ON.

2. Connect the power supply wiring to the HMI bypass input terminals L1, L2

and L3 on the main circuit disconnect device.

3. Connect the motor wiring to the bypass output terminals T1, T2 and T3 at

the Class 20 Motor O/L or the output reactor if installed.

4. Never touch the output circuit directly or place the output line in contact

with the package enclosure.

5. DO NOT connect power factor correction capacitors on the output circuit.

6. Power supply wiring and motor wiring must be in separate conduits with

separate ground conductors. (DO NOT use conduits as ground).

7. Control wiring must be in conduit separate from both power supply and

motor wiring.

8. Tighten the screws on the main circuit disconnect (if provided) and control

circuit terminals.

9. Observe national and local codes when wiring electrical devices.

Failure to observe these precautions may result in equipment damage or

improper operation and may not be covered under warranty.

2.5.2 Input Wiring

The HMI bypass package may be supplied with several different input device

options. These input options include protective devices as well as non–

protective devices. It is the responsibility of the installing parties to ensure

that requirements for branch circuit protection of the appropriate size and

location are observed. All incoming power is connected to terminals L1, L2,

and L3. The following input options are available.

»Fused disconnect

»Circuit breaker

»Input line reactor

»Input RFI ﬁlter

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